CPRI Approved Low Voltage Panel Builder&

Harmonic Analysis and Energy Audit

COMPANY PROFILE

POWERCONSWITCHGEARS

Contact us:

Plot No. R – 564,MIDC Indl Area,Near Golden Garage,Rabale, Navi Mumbai.Maharashtra – 400 701Telefax: +91 22 27607083Mob: +91 900 491 7321 / 9920874422Email: powerconswg@gmail.com / sales.powerconswg@gmail.comWeb: www.powerconswitchgears.com

- - - Solution for a Safer World - - -

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2015

Index Introduction

Product Ranges & Company Policies

CPRI Test Reports

i. 4000A short Circuit 50KA for 1 Sec

ii. 3000A Temperature Rise (Heat Run) Test

iii. IP – 55 (Ingress Protection for Out Door )

List of Projects Executed

List of Project under Execution

Manufacturing Facility

Testing Facility

Product Photographs

Harmonic Analysis & Energy Audit

Group of Companies

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2015

IntroductionWe, the PowerCon Switchgears take this opportunity to introduce our self as a well

growing LV Panel Board Manufacturing Company managed by a team of professionals

having a distinction of completing prestigious projects all over Maharashtra & Outside within

specific time frames.

M/s. PowerCon Switchgears Main office is based in NL – 6 / 8 / 6, Sec – 15, Nerul, Navi

Mumbai, which is a sister company of M/s. Ismath Industries, Ismath Engineering &

Arfa Engineering. The Parent Company engages in all type of Fabrication works (M.S & S.S)

and has undertaken numerous engineering contracts with various reputed Clients in the state.

These projects are a testament to the quality and diversification in the services provided and

is the foundation upon which the company has created a successful business built primarily

on Client satisfaction.

M/s. PowerCon Switchgears is a Loyal Panel Board Builder. The company engages in

Design, Manufacturing & Testing of all kind of Electrical low voltage Panel boards that are

built to international standards (IEC or Equivalent). The Switch boards are designed in house

by our professional team of engineers.

Our Factory covers an area of 6000 sq feet, which is fully equipped to facilitate the various

requirements for the low voltage switchgear and control panels for building and industrial

sector

Our Product Range:

1. P.C.C – Power Control Centre up to 4000A

2. MCC – Motor Control Centre with various types of starters – VFD, Soft

Starter, Star-Delta & DOL Starters

3. SDB – Sub Distribution Boards

4. Auto Synchronizing Panel

5. Power Factor Banks – APFC Control Panel with Harmonic Filters

6. AMF – Auto Mains Failure / ATS – Auto Change Over Panel

7. Meter Cabinet, Feeder Pillars & Street lighting control panel

8. Bus Duct / Rising Main

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2015

The Main Motive of PowerCon Switchgears is to ensure customer satisfaction by providing

premium quality panel boards with a full warranty for maximum performance. The assembled

components are acquired from top range manufacturers. More over a qualified team of

specialists ascertain a prompt and excellent after sales service whenever required. This

includes any future upgrades, replacements and modifications

Vision

To provide the region with premium quality panel boards which are safer, energy efficient,

reliable & cost effective to meet the ever changing market needs.

Mission

Our primary mission is to provide a dedicated services and a high standard of workmanship

that will add to the value of the projects and will meet, satisfy & exceed specified

requirements & expectations of our clients.

Core ValuesThe company’s management philosophy is based on teamwork and partnerships coupled withclear personal responsibilities for the delivery of our business objectives. We constantlystrive to be the leader in our chosen markets and believe that success can be achieved bydelivering consistently excellent services to every customer. These principles will guide us tosucceed in our projects and will serve us well ahead into the future; from site execution toproject management and ultimately to fulfill the client’s desire.

Dedicated PeopleOur people are the soul of our company and we are confident that these committedworkforces, operating in a creative, dynamic and rewarding environment will help us grow togreater heights.We nurture our people by constantly providing the right motivation to encourage them toperform their duties. To help enhance their skill set and knowledge, integrated training anddevelopment programs are conducted periodically, for all personnel at all levels.

Our Business Approach

We are committed to effectively and efficiently solve the client’s problems when it involvesvalue engineering and local Authority requirements. Because, the sooner we help our clients,the faster it is for them to get on with project. We do this to make “ease of executing theproject” a reality, not a mere slogan on the wall.

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2015

CPRI Test Certificates

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2015

4000A S/C Test 50KA for 1 Sec

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2015

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2015

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2015

3000A Heat Run Test Report

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2015

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2015

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2015

IP - 55 Test Report

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2015

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2015

List of Major Projects ExecutedClient / Project Consultant Order Value

Govt of Tamil Nadu / SeaWater Reverse Osmosis Plant

M/s. Hindustan Dorr OliverLtd

Rs. 24, 52, 000.00

MCS Electro Power (I) PvtLtd / Glomax Shopping Mall@ Kharghar

M/s. Electromech Consultant Rs. 44, 00, 000.00

CITIUS IT TECH @ Andheri M/s. Electromech Consultants Rs. 39, 95, 000.00

Shah Apline / Shah Height /Shah Signature(Shah Group)

M/s. Bahulekar Associates Rs. 14, 80, 000.00

MCGM / HCC – LT PMCCfor Maroshi Site

M/s. TATA ConsultancyM/s. Hindustan Const Co

Rs. 6, 00, 000.00

Shapoorji Pallonji Co Ltd /Baccuni Education Institute @Powai

M/s. Eco Vigor Consultant Rs. 6, 20, 000.00

MCS Electricals / Hyde Park@ Kharghar (G+9 – 13 Bldgs)

M/s. Bahulekar Associates Rs. 21, 35, 000.00

Jayem Realty Infra Pvt LtdDelta Impress @ Pune

M/s. Unique ConsultantServices

Rs. 13, 00, 000.00

MCS Electro Power / KanpileShopping Mall @ Panvel

M/s. Techno Group Rs. 17, 85, 000.00

ITES IT Building A & B @ULWE, Navi Mumbai

M/s. Reliance Industries Ltd Rs. 6,50,000.00

Crompton Greaves Ltd / M7 –Control Desk

M/s. Crompton Greaves Rs. 52, 000.00

Mahindra Splendor @Bhandup (NEPL)

M/s. Integrated ConsultantsM/s. B E Billimoria Co Ltd

Rs. 12,50, 000.00

Criticare Multi SpecialtyHospital, Andheri (E)

M/s. Shivam ElectricalsM/s. Electro-Mech Consult

Rs. 23,80,000.00

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2015

List of Projects Executed & ExecutionClient / Project Consultant Order Value

MCGM / HCC – LT PMCCPanel for Mahim Site

M/s. TATA ConsultancyM/s. Hindustan Const Co

Rs. 4, 60, 000.00

MCGM / HCC – LT PMCCPanel for Vakola Site

M/s. TATA ConsultancyM/s. Hindustan Const Co

Rs. 4, 20, 000.00

Clover Realty & Infra Pvt LtdEzperenza Res Tower, Pune

M/s. Potential SEMAC Rs. 9, 85, 000.00

Maruthi Show Room, Turbhe/ S K Sheels Pvt Ltd

M/s. Rahul AbhiyantrikiyaProject Management Consult

Rs. 17, 80, 000.00

Rupa IT Park, Mahape/ Allied Techno Services

M/s. Premier EngineeringServices, Mumbai

Rs. 9, 50, 000.00

Tata Central Archeries, Pune/ Allied Techno Services

M/s. Tata Consultants Rs. 1, 95, 000.00

M/s. Voxture Bio Ltd, Vasai M/s. Ram Electricals Rs. 11,00,000.00

Vertex Newton Projects,Kalyan / Res Tower

M/s. Design BureauConsultants

Rs. 13,00,000.00

Spencer Plaza, Hydrabad, LBNagar

M/s. SUN Electro Mech Rs. 16,00, 000.00

Residence of Hithen SethiArchitecture, Nerul

M/s. MCS Electro Power Rs. 210, 000.00

Tata Son’s Bombay House /Allied Techno Services PL

M/s. Tata Consultants Services Rs. 805,000.00

Link’s Shopping Mall, Kerala M/s. Pratik ProjectManagement Consultancy

Rs. 41,00,000.00

DMRC – Delhi Metro ProjectConstruction Supply

M/s. Tata Power Projects Div

M/s. Ultra Power ConstructionRs. 14,00,000.00

The Park (2Nos 80 StoreyBldg) / Lodha Developers

M/s. B.E.Billimoria Co Ltd Rs. 29,50,000.00

M/s. Tata Capitals LtdM/s. CUTECH Consulting

EngrsRs. 4,40,000.00

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2015

Manufacturing Facility

Fabrication:

NC Hydraulic Bending Machine NC Hydraulic Shearing MachineUp to 8 mm Thickness – 2 Nos with 160 Ton Capacity – 2 Nos

Machine Description Make Qty

NC HYDRAULIC SHEARINGMACHINE

(160 Ton & 110 Ton Capacity)TRIMANS – NUGEN

INDIA

2 Nos

NC HYDRAULIC BENDINGMACHINE

(Up to 8mm Bending Capacity)TRIMANS – NUGEN

INDIA

2 Nos

Hydraulic Power Press (30 Ton) FREDRIC 3 Nos

CO2, ARC, ORGAN WeldingMachine

REPUTED 12 Nos

No of Employees3 Supervisor, 16 Technical

& 22 Non TechnicalEmployees

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Electrical Assembly:

Testing Facility

Machine Description Make Qty

HYDRAULIC POWER PRESSFOR BUSBAR BENDING &

PUNCHING) TRIMMANS1 No

HYDRAULIC BUSBARBENDING MACHINE UP TO

200 X 12 MM SIZE) LSC – RIDDHI SIDDHI1 No

BUSBAR CUTTINGMACHINE

DEWALT 2 Nos

Item Description Make Qty

0 - 5 KV / 100mA HIGHVOLTAGE BREAKDOWN

TESTERNEUTRANICS 1 No

1000V INSULATION TESTER(MEGGER)

NIPPON 1 No

DIGITAL CLAMP MULTIMETER

MECO 2 Nos

CONTINUITY TESTER STANDARD 2 Nos

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2015

Our Product Photographs

PCC – Breaker Distribution Panel PCC with APFC

Indoor type APFC Panel

APFC Panel Fire Pump Control Panel

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2015

Control Desk – M7

AUTO SYNCHRONIZING PANEL(4 X 630 KVA GENERATORS)

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2015

Harmonic Analysis & Energy Audit

We conduct Harmonic Analysis and Energy Audit to Electrical networksystems and provide Complete Solution for industrial, Commercial & Utilityin order to improve power quality through reactive power compensationand harmonic control.

Electricity Act 2003: Energy Audit must for HT customers

How can we move towards systematic Energy Conservation

Does Energy Conservation in your electrical installation generateHarmonics?

Are your Equipments & Electrical systems getting affected due toHarmonics?

Are you ready to pay penalties for generating Harmonics?

Are your neighbors generating Harmonics which are affecting yoursystems?

Complete Solution Package

Measurements of Harmonics and Energy Audits in electrical systems

Design & Recommendation of Tailor-made Power Solution to the PowerQuality problems

Designing, Manufacturing, Testing & Commissioning of product to achievepower quality improvement through system measurements

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2015

What is Harmonic?

The harmonic is defined as one of the components obtained from the breakdown ofa periodic wave in the Fourier series. The order of a harmonic is further defined asthe ratio between the frequency of the harmonic and the fundamental frequency ofthe periodic wave considered. Harmonic is current or voltage that appear on theelectrical power system as a result of non-linear loads. A frequency that is integermultiples of the fundamental frequency of 50 Hz, the 3rd harmonic is 150 Hz, the 5th

is 250 Hz etc. Harmonic Frequencies in the power grid are a frequent cause ofPower Quality problems. Harmonic frequencies from 3rd to 25th are the most commonrange measured in Industries.

+ + =

50 Hz 5th (250 Hz) 7th (350 Hz) Distorted curve

Where do Harmonics Come from?

Most types of equipment common in electrical systems today generateharmonics:

Equipment containing electronics that control other apparatus, e.g. variablespeed drives, soft starters, static compensators, rectifiers, etc.

Arc furnaces In certain cases, transformers, reactors and rotating machines. Office / Home electronic appliances

Harmonics are not only found in industrial networks. They can also spread intothe distribution network and cause problems for other power users.

What problems can Harmonic cause?

Increased losses, e.g. machines will operate at increased temperature andcan be overheated

Increased consumption in electric bills due to high copper and iron losses –KW & KWH

Resonance problems between the inductive and capacitive parts of the powernetwork

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2015

Malfunctioning of control systems since electronic meters, relays, etc. arematched to the fundamental frequency

Overloading of capacitors, leading to malfunctioning and premature aging

Interference with telecommunications and computers

Disturbances in ripple control systems

High currents in neutral conductors

Designing a harmonic Filter

A harmonic filter usually consists of a capacitor which is connected in series with areactor. The components are dimensioned to create a series resonance circuit for arequired frequency. A harmonic filter works like a short circuit at one or morespecified frequencies. We can help you to calculate and design filters which willreduce interference and interruption on your network. The various functions that aharmonic filter performs are enumerated as follows

Reduces neutral currents Reduces transformer loading Enhances system protection Minimizes impact on distribution transformers Reduces local neutral to ground voltage Lowers peak phase current/average phase current Increases system capacity Improves power factor on non-linear loads Reduces total harmonic distortion Improves phase current & Voltage balance

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Tailor made solutions – Each plant needs its own

Thorough know-how and experience is required to design harmonic filters properly.Each plant is unique and needs its own special technical solution. Both system andcomponent know-how are essential to find the optimum solution in each individualcase. An important component in the filter is the capacitor. Since it copes with thewhole harmonic content, it must be designed with the greatest care.

What do PF Capacitors have to do with Harmonics?

In an industrial plant containing power factor correction capacitors, harmonicsdistortions can be magnified due to the interaction between the capacitors and theservice transformer. This is referred to as harmonic resonance or parallel resonance.It is important to note that capacitors themselves are not main cause of harmonics,but only aggravate potential harmonic problems. Often, harmonic-related problemsdo not show up until capacitors are applied for power factor correction.

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2015

Fact Sheet for Harmonic Audit

Pre-requisitesWe required the following details at the time of Auditing

Single line diagram of plant showing the power distribution to differentconnected equipment.

Last 6 months electric bills showing Max demand, tariff & PowerConsumption

Company representative who knows about the power distribution ofplant should be available with our Engineer at the time of Audit

Instrument used for harmonic audit

Harmonic analyzer – Oracle 3Ph 4 Wire System, Trinity Make Current probe 0 - 9999A Programmable CT Ratio

General Terms

1 – 5 days required to conduct the audit depends with size of the plant

Harmonic audit report shall be furnished within 5 working days

Reference standard IEEE 519 – 1992 International standards forHarmonics

Contact Us for a Free Consultation on How We Can Help You with YourPower Quality Audit Needs.

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2015

Group of Companies

M/s. Ismath Engineering

M/s. Arfa EngineeringIsmath Engineering is Parent company for PowerCon Switchgears

established in 2009 with the capital investment of Rs. Two Lakhs and 3Employees including the Managing Director. Now it has 2 Sub

Companies PowerCon Switchgears & ARFA Engineering which hasmore than 50 Employees in the group. The Followings jobs are under

taken by Ismath Engineering

All type of Electrical Panel board Fabrication

All type of CRCA sheet metal work up to 6 mm thickness

Elevator body manufacturing & assembling as per the design

SS & Aluminium Fabrication includes SS Tank

Conveyor parts work & SS / MS Buckets

Bus Duct, Cutting, Bending & Punching Job works

Thank you very much for your valuable time for viewing ourcompany details and we are looking forward to receive yourenquiries for the same