Company Profile

Lider is one of Turkiye's most modern tool manufacturers.

Lider Kalıp was established as a toolmaker in 1986.

We produced more than 1000 dies for die casting sector so far.

Lider Kalıp makes hpdc dies, trimming tools and part machining. Lider Kalıp San.Tic.Ltd.Şti.

İstanbul SS Mermerciler San. Sit. 3.cd n.13 Köseler Köyü – Dilovası – Kocaeli – Türkiye

t: +90 262 728 11 59 f: +90 262 728 11 60 w: www.liderkalip.com e-mail : info@liderkalip.com

Advantages of New Plant

• 3800 m2 total production area

• 750 m2 management area

• Industrial zone

• Planned layout

• High productivity

• Easy management

• Higher capacity with new machines

New Plant

Lider Kalıp San.Tic.Ltd.Şti.

S.S.İstanbul Mermerciler Sanayi Sitesi 3.cd. n.19 Köseler Köyü / Dilovası/ Kocaeli / Türkiye

New Plant

Layout

20%

70%

7%

3%

PRODUCT DIVERSITY (SECTOR / 2004 - 2018)

WHITE GOOD

AUTOMOTIVE

SMALL HOUSE APPLICATIONS

OTHER

Sales

MOULD TYPE 2017 2016 2015 2014 2013 2012 2011 2010 2009 2008

HPDC DIE

Capacity 75 75 85 85 70 60 60 55 50 50

Realise 72 72 82 80 70 42 55 44 50 49

TRIMMING TOOL

Capacity 35 35 35 30 25 25 25 20 20 15

Realise 30 30 38 30 25 17 20 18 15 15

TARGET 2018 AT NEW PLANT

75 HPDC MOULD / YEAR

35 TRIMMING TOOL / YEAR

Sales

CAM / CNC OPERATE 16

MOLD ADJUSTMENT / MOUNTING 16

CAD / CAE 4

FINANCE / HUMAN RESOURCE / PURSCHASING 3

PROJECT / PRODUCTION / PLANNING 3

QUALITY 1

CLEANING / KITCHEN / SECURITY 3 MANAGEMENT 3

TOTAL 49

Employees

Our plan is to increase our capacity for bigger size moulds with the new plant. In 2018 We will have a casting machine for sample castings.

Future Strategy

Design /CAD-CAE

Services

Programming / CAM

Machining EDM

Quality Management

Die Assembly and

Adjustment

Wire EDM

Tool Repair

Grinding

Quality

Services Design / CAD

Services Design / CAE

Simulation for HPDC

Services Programming / CAM

Finish Milling Rough Milling Mold Set Milling

Services Machining

Machine Park

No MACHINE NAME LK_No MARK MODEL MAN.DATE / ORIGIN

1 CNC Vertical Mill CNC-1 MIKRON VCE1000 2015/SWITZERLAND

2 CNC Vertical Mill CNC-2 MIKRON HSM 500 2014/ SWITZERLAND

3 CNC Vertical Mill CNC-3 MAKINO S56 2007 / JAPAN

4 CNC Vertical Mill CNC-4 DMG DMC 650V 2014/ GERMANY

5 CNC 5 axis CNC-5 DMG HSC 75 2008/ GERMANY

6 CNC Vertical Mill CNC-6 HERMLE C1200 2011/ GERMANY

7 CNC Vertical Mill CNC-7 SUPERMAX NMV 106A 2015/ TAIWAN

8 CNC Vertical Mill CNC-8 SUPERMAX NMV 106A 2015/ TAIWAN

9 CNC Vertical Mill CNC-9 SUPERMAX FV 56 A 2006/ TAIWAN

10 CNC Vertical Mill CNC-10 SUPERMAX 2016B 2015/ TAIWAN

11 CNC Vertical Mill CNC-11 SUPERMAX MV 106A 2006/ TAIWAN

12 CNC Vertical Mill CNC-12 SUPERMAX MV 106A 2005/ TAIWAN

13 CNC Vertical Mill CNC-13 SUPERMAX VW 108B 2008/ TAIWAN

14 CNC Vertical Mill CNC-17 HAAS VF5 2014/ BELGIUM

15 CNC Horizontal Mill CNC-14 TECMU T10 2014_REV/ ITALY

16 CNC Horizontal Mill CNC-15 SECMU A2 2014_REV/ ITALY

17 CNC Horizontal Mill CNC-16 ZAYER BF 3000 1984/ SPAIN

Machine Park

No MACHINE NAME LK_No MARK MODEL MAN.DATE / ORIGIN

18 GRINDING ZIERSCH + BALTRUSCH PROFITLINE ZB

64 GERMANY

19 GRINDING ZIERSCH + BALTRUSCH TWINMASTER GERMANY

20 GRINDING EASTER PSG 50100 2004 / TAIWAN

21 GRINDING MAGERLE SWITZERLAND

22 WIRE EDM JEOMARS AWT 455S 2006 / TAIWAN

23 WIRE EDM Agie Charmilles CUT 300 2014 / SWITZERLAND

24 DIE SINK EDM JITEN ZNC 430 2005 / TAIWAN

25 DIE SINK EDM JITEN ZNC 540 2006 / TAIWAN

26 DIE SINK EDM GOLDSAN CNC750 2011 / CHINA

27 SPOTTING PRESS MILLUTENSIL BV30ER 2007/ ITALY

28 SPOTTING PRESS UTAS B Gr 3 1995/ ITALY

29 DRILLING MACHINE TEZMAK 2006 / CZECH

30 DRILLING MACHINE ARION 2013 / TAIWAN

31 LATHE ENEMAK 2006 / CZECH

32 CNC LATHE DMG MORI DURA TURN 2006 / CZECH

33 UNIVERSAL MILLING ACCUTECH UM 2500 2014/ TAIWAN

34 UNIVERSAL MILLING AIRON GS 300 2014 / TAIWAN

MAKINO S56

DMG / HSC75 – 5 AXIS

HERMLE C1200

MIKRON / HSM 500

Services Machining / Finish Milling

DMG Mori Seiki / DMC 650 V MIKRON / VCE1000pro

YCM SUPERMAX / NMV 106A YCM SUPERMAX / NMV 106A

Services Machining / Finish Milling

HAAS VF5 YCM SUPERMAX / NDC2016B

Services Machining / Finish Milling

YCM SUPERMAX / FV 56A

YCM SUPERMAX / MV 106A YCM SUPERMAX / MV 106A

Services Machining / Rough Milling

ZAYER / BF 3000 YCM SUPERMAX / VW 108B

SECMU A2/S TECMU / T10

Services Machining / Mold Set

AIRON GS 300 MILLING MACHINE

ACCUTECH UM 2500 MILLING MACHINE

Services Machining / Universal Machining

BFTEC RADIAL DRILLING LATHE / TOS_SN50C

ARION RADIAL DRILLING

Z+B / TWINMASTER Z+B / PROFITLINE 64

EASTAR / PFG 500 MAEGERLE F7

Services Machining / Grinding

JITEN / ZNC 530 JITEN / ZNC 435

GOLDSAN 750

Services EDM / Die Sinking

FORM 30

GF+ / Agie Charmilles Joemars / AWT 455S

Services Wire EDM

Services Die Assembly and Adjustment

Services Die Assembly and Adjustment

Since December 2004

Services Quality Management

Services Quality Control

Future Invensments

1) DEEP HOLE DRILLING MACHINE

Reduce the human factor

2) UNIVERSAL HORIZANTAL MILL MACHINE – MICROCUT

Make big size tool sets

TOOLS AND PRODUCTS

Tools & Products

AUTOMOTIVE GEARBOX BRACKET

RENAULT

2 cavities 2,7 Tons

x640 y850 h680

Tools & Products

AUTOMOTIVE POWERTRAIN-HOUSING

VW-LINAMAR

4 cavities 4,2 Tons

x1100 y950 h700

Tools & Products

AUTOMOTIVE MOTOR ACCESOIRES

RENAULT

2 cavities

6 Tons

x950 y1200 h800

Tools & Products

AUTOMOTIVE MOTOR BRACKET

RENAULT

2 cavities 4 Tons

x800 y1150 h680

Tools & Products AUTOMOTIVE

WIPER GEAR HOUSING BOSCH

4 cavities

3,6 Tons

x1000 y900 h720

Tools & Products

AUTOMOTIVE OIL PUMP HOUSING

STACKPOLE- FOMOCO-PSA

2 cavities

4 Tons

x1100 y800 h740

Tools & Products

WHITEGOOD MOTOR HOUSING

ARÇELİK

1cavity

4 Tons

x920 y920 h700

Tools & Products

AUTOMOTIVE ALTERNATOR

BOSCH

2 cavities

3 Tons

x850 y650 h650

Tools & Products

AUTOMOTIVE MIRROR HONDA

2 cavities 4 Tons

x1000 y670 h800

Tools & Products

AUTOMOTIVE COMPRESSOR Valeo Japan

2 cavities

4,4 Tons

x980 y780 h800

Tools & Products

AUTOMOTIVE Ladder Frame

Ford

1 cavity

16 Tons

x1450 y1500 h1100

Tools & Products

AUTOMOTIVE EXHAUST SYSTEM

BEHR

1 cavity

2Tons

x750 y750 h800

Tools & Products

AUTOMOTIVE OIL PAN RENAULT

1 cavity – 10 Tons

x1450 y1100 h900

Tools & Products

AUTOMOTIVE TIMING CASE

RENAULT

1 cavity

4.5 Tons

x1050 y830 h800

Tools & Products

AUTOMOTIVE REAR AXLE

ALFA ROMEO

1 cavity – 10 Tons

x1450 y1100 h900

Tools & Products

AUTOMOTIVE EXHAUST GAS THREATMENT SYSTEM

BOSCH

1 cavity

6 Tons

x1050 y900 h900

Tools & Products

AUTOMOTIVE -TRIMING TOOL MAN