company profile - insulink.co.incompany profile let’s pack product safely. about us : insulink...

• About US

• Quality Certification

• Organization Structure

• Production Process Flow

• Our Products

• Capacity & Capability

• New Part Dev Schedule

• Contact Information

Insulink Packaging Solutions Pvt. Ltd.

Company Profile

Let’s pack product safely

About us :

Insulink Packaging Solutions Pvt. Ltd. is an ISO 9001 : 2015 Certified “Industry Leader” in the

Development and Manufacturing of and Vaccum Formed Blister, Parts and Trays.

Product manufacturers look up to our company for thermoforming solutions from design concept to Part

Supply . Since its inception in 2009, we have the drive to provide solutions to our customers to improve

their productivity, streamline operations, Preduce waste, and drive down costs while delivering Quality

products and material handling solutions on time and within their specified budget.

WHY CHOOSE US ?

1. In House CAD Designing Studio ensure Speed & Agility in over-all development & Prod. Processes

2. ISO 9001 : 2015 Quality Certification Ensures that the manufacturing processes are conforming to

the required standards

3. Technical Understanding : Our Experienced & Professional Design / Manufacturing Engineers

understand Customer’s requirements and adjust our manufacturing processes accordingly.

4. Cost : We offer Most Competitive Pricing and work Closely with Customers to achieve cost targets.

5. Customer Service & Client satisfaction comes first in the list of our priorities

6. Processing Capability :

Sl. No. Brief Description Table Size Draw -ability

RM Processing Capability Feeding Max Thickness L & W in mm In mm

1 Thin Sheet Vacuum Forming 1000 x 1000 110 PVC / PET / HIPS / ABS Roll 0.2 to 1.5mm

2 Thick Sheet Vacuum Forming 2500 x 1500 800 HIPS / ABS / HDPE / PP / PMMA

/ PC Sheet (CTL) 1.0 to 8.00mm


ISO 9001 : 2015 Certification from :TUV Nord

FOH

Shift 1 Shift 2

Prod. Head

Operators Operators

Shift Sup.

Tool Design

Shift 1 Shift 2

QA Head

PDI

PQC

PDI

PQC Shift Sup Mktg Asst. Accounts

Logs + WH

S&M Head F&A Head

Organization Structure: Insulink NOIDA

Director


Tool

Designer

Blister Mfg Process : Automatic Vacuum Forming ( AVF )


Production Process Flow

Mold Loading

Process Setting & Audit

Pre-heating Forming

Inspection

Cutting Inspection

Packing

Pre-Shipment Inspection

Start

Finish

Our Products : Heavy Duty Re-usable Automotive Parts Handling Trays


1. Machine Capability : Vacuum Form Max Trays Size of L 2500 x W 1500 X H 800 mm

2. R M Process Capability : ABS, HIPS, HDPE, PP, PVC, PC, PET up to 8 mm thickness

Fine Automotive Plastic Body Parts

E-Rickshaw Roof - ABS Automotive Parts :

1. Machine Capability : Vacuum Form Max Part Size of L 3000 x W 1500 X H 800 mm



Auto-mobile Body Parts Automotive Parts :



Other

Auto

Body

Parts

Wh

eel F

en

de

rs

Dash

Bo

ard

D

ash

Bo

ard


Automotive Parts : Auto-mobile Body Parts



Center Console

Pillar Trims

Wheel Fenders

Dash

Boards

CAD Designing Capability


In-house CAD / 3 D Models of Molds as well as Tray / Part Designing Capabilty

Capability :


Production Machinery List

Sl.

No. Are

a

Brief Description

Table Size Draw -

ability Qty

Year of

Buy

Current

Status RM Processing Capability Feeding Max Thickness

L & W in mm In mm

1

Form

ing

FA Vacuum Forming M/c 600 x 600 75 2 2010 running PVC / PET / HIPS / ABS Roll 0.2 to 1.5mm

2 FA Vacuum Forming M/c 1000 x 1000 110 1 2010 running PVC / PET / HIPS / ABS Roll 0.2 to 1.5mm

3 FA Vacuum Forming M/c 800 x 600 100 1 2019 Apr-19 PVC / PET / HIPS / ABS Roll 0.2 to 1.5mm

4 S A Vacuum Forming Machine 1000 x 700 200 1 2011 running HIPS / ABS / HDPE / PP / PMMA / PC Sheet (CTL) 0.5 to 5.00mm


6 S A Vacuum Forming Machine 1000 x 1500 500 1 2019 Apr-19 HIPS / ABS / HDPE / PP / PMMA / PC Sheet (CTL) 1.0 to 6.00mm


TOTAL No of M/cs 8

1

Cu

ttin

g

Hydraulic Press 600 x 600 - 1 2010 running PVC / PET / HIPS / ABS Mannual 0.2 to 2mm

2 Hydraulic Press 550 x 600 - 2 2013 running PVC / PET / HIPS / ABS Mannual 0.2 to 2mm

3 Hydraulic Press 800 x 600 - 1 2019 Apr-19 PVC / PET / HIPS / ABS Mannual 0.2 to 2mm

4 Vertical Rotary Cutting Table Open 1 2012 running HIPS / ABS / HDPE / PP / PMMA / PC Mannual Up to 6 mm

5 Horizontal Rotary Cutting Table 3000 x 2000 1 2018 running HIPS / ABS / HDPE / PP / PMMA / PC Mannual Up to 6 mm

6 Hand Held Rotary Cutters Open 4 2018 running HIPS / ABS / HDPE / PP / PMMA / PC Mannual Up to 6 mm

7 Hand Held Jig Saw Open 2 2012 running HIPS / ABS / HDPE / PP / PMMA / PC Mannual Up to 3 mm

TOTAL No of M/cs 12

1. We can Vacuum Form Parts / Trays to Max Size of L 2500 x W 1500 X H 600 mm

2. We can Almost Process all types of Plastic like ABS, HIPS, HDPE, PP, PVC, PC, PET

3. We can Vacuum Form Plastic Sheets from 0.2mm Thick to 8 mm Thick

List of Customers:


• Philips

• LG Electronics

• Samsung

• Ripe Components

• Halonix

• Nestor Pharma

• Oriflame

• Jayanita Exports

• Indo Rama

• Precision Pipes

• Minda Rika

• Fedder Moghul

• Wipe Auto

• Micro Turners

• Musashi Auto Parts

• Sonalika Tractors

• Vee-Line

• Blue Star

We have satisfied customer across various Industry Sectors

New Product Development Process & Schedule :


Activity Resp. Development Time Line ( In Days )

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

Receipt of PO Client

Receipt of Tooling Cost Client

3 D Model Developemt Insulink

3 D Design Confirmation Insulink

CNC Machining & Assy Insulink

First Tool-up Sample Insulink

Sample Acceptance Client

Supply PO Client

Material PO Insulink

Material Arrival Insulink

Pilot Production Insulink

Pilot Approval Client

Mass Production - Start Insulink

Complete Product Range & Contact Information :


company profile - insulink.co.incompany profile let’s pack product safely. about us : insulink...

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