company profile€¦ · 4 meuselwitz guss company profile meuselwitz guss company profile5...

From pattern to finished part

Products from one mold– the perfect casting

COMPANY PROFILE

MEUSELWITZ GUSS uses latest foundry equipment in a hand and large-scale molding shop and a mechanized plant molding shop to pro-duce castings of high dimensional accuracy and surface finish in the furan resin-based molding process.

Since 1992, we have spent a total of 80.3 million Euros to upgrade and extend our busi-ness, especially in the divisions of large-scale casting and heavy casting.

We provide advisory services to our customers as early as in the design phase with a view to achieving a component design suited for smooth casting. Components are ma-nufactured according to the terms of reference and control requirements of DIN ISO 9001, ISO 14001 and ISO 50001 all of which are enshrined in our integrated manage-ment system.

A high level of reproducibility of material quality and workpiece properties and conditi-on is a quality characteristic that we guarantee. Owing to our highly qualified and moti-vated workforce, an annual production volume of 45,000 tonnes of high-quality castings can be achieved.

OUR COMPANY

Meuselwitz Guss company profile4 5Meuselwitz Guss company profile

Materials› EN-GJL 200, 250, 300 according to European standard DIN EN 1561

› EN-GJS-400-18-LT, 400-15, 500-7, 600-3, 700-2 according to European standard DIN EN 1563

› solid-solution strengthened cast iron with nodular graphite

Material code Material no.

Tensile strength Rm [N/mm²]

0.2% yield strength Rp0.2 [N/mm²]

Elongation A [%] Structure

Brinell hardness no.

EN-GJS-450-18 5.3108 450 350 18 Ferritic 170 - 200

EN-GJS-500-14 5.3109 500 400 14 Ferritic 185 - 215

EN-GJS-600-10 5.3110 600 470 10 Ferritic 190 - 220

› EN-GJV

› application-related special alloys according to customer specifications

Unit weights› 200 - 85.000 kg

85.000 kg Up to casting weight

Quality assurance› Quality management system according to ISO 9001:2015

› Energy management system according to ISO 14001:2015

› Environmental management system according to ISO 50001:2011

› Accredited by DNV-GL, LR, ABS, BV

› Certified according to Directive 2014/68/EU, AD 2000 W3/1, AD 2000 W3/2

› Certified according to DIN EN ISO 3834-3:2006

› Laboratory equipment, spectrometer, thermal analysis, materials testing, molding materials testing

› Non-destructive testing: visual inspection, ultrasonic testing, magnetic particle testing, penetration testing and radiographic inspection

› Measuring machine and 3D laser measurement

› External contracted services (BDG-Service, TU BA Freiberg, Fraunhofer Institut, ZL Leipzig)

Test certificates, inspection reports› Manufacturer’s certificates according to DIN EN 10204-2.1 and -2.2

› Work’s test certificate according to DIN EN 10204-3.1

› Acceptance inspection certificate according to DIN EN 10204-3.2; this certificate is issued by the classification societies or the TÜV inspection agency.

Zertifikat

In einem Zertifizierungsaudit hat die Organisation

Meuselwitz Guss Eisengießerei GmbH

am Standort

Industriepark Nord, 04610 Meuselwitz

nachgewiesen, dass ein Energiemanagementsystem eingeführt wurde und erfolgreich angewendet wird entsprechend der Norm

ISO 50001 DIN EN ISO 50001 Ausgabe Dezember 2011

für die Tätigkeit

Herstellung und Vertrieb von Gusserzeugnissen, Warmbehandlung von Gusskörpern und deren Farbgebung, Herstellung und Reparatur von Gießereimodellen, technologischer Stahlbau, Konstruktionsberatung und mechanische Bearbeitung von Gussteilen in Zusammenarbeit mit anderen sowie verwandten Tätigkeiten

Dieses Zertifikat ist gültig vom 22. Dezember 2017 bis zum 21. Dezember 2020.

Berlin, 27. November 2017

Prof. Dr.-Ing. Jan Uwe Lieback Andreas Lemke Geschäftsführer Leiter der Zertifizierungsstelle

Nr. B-17-11332

Zertifikat

In einem Zertifizierungsaudit hat die Organisation

Meuselwitz Guss Eisengießerei GmbH

am Standort

Industriepark Nord, 04610 Meuselwitz

nachgewiesen, dass ein Umweltmanagementsystem eingeführt wurde und erfolgreich angewendet wird entsprechend der Norm

ISO 14001 Ausgabe September 2015

für die Tätigkeit

Herstellung und Vertrieb von Gusserzeugnissen, Warmbehandlung von Gusskörpern und deren Farbgebung, Herstellung und Reparatur von Gießereimodellen, technologischer Stahlbau, Konstruktionsberatung und mechanische Bearbeitung von Gussteilen in Zusammenarbeit mit anderen sowie verwandten Tätigkeiten

Dieses Zertifikat ist gültig vom 27. November 2017 bis zum 26. November 2020.

Berlin, 27. November 2017

Prof. Dr.-Ing. Jan Uwe Lieback Andreas Lemke Geschäftsführer Leiter der Zertifizierungsstelle

Nr. U-17-11332

OUR SERVICES

Meuselwitz Guss company profile6

PROCESS EQUIPMENT 1 Caisson and pit molding for parts up to 30 tonnes

2 Hand molding shop for parts up to 15 tonnes

3 Blasting cubicles up to 30 tonnes

4 Fettling shop for parts up to 5 tonnes

5 Fettling shop for large parts

6 Checking station for ultrasonic inspection and crack detection

7 Annealing furnace for heat treatment

8 Priming for parts up to 5 tonnes

9 Priming for large parts up to 30 tonnes

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7 5 9

8

6

2

1 3

Hand molding shop and casting post-treatment

4

10 Melting shop

11 Mechanized molding plant

12 Casting and cooling sections of the mechanized molding plant

13 Shake-out grid

14 Mechanical sand preparation system

15 Hand molding shop for parts up to 15 tonnes

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16 Pattern making shop

17 Spectrometer room

18 Measuring machine and 3D laser measurement equipment for pattern and casting control

19 Work preparation with design engineering and simulation

Mechanized molding shop and hand molding shop

11

PROCESS EQUIPMENT


1 Provision of molten iron by means of transfer carriages

2 Molding workstation for large cores and molds

3 Mobile continuous mixer (remote controlled)

4 Absorption basin for black wash application

5 Molding and casting pits

6 Shake-out grid for large castings

7 Large and heavy casting fettling station

8 Blasting cubicle up to a load carrying capacity of 100 tonnes, with transfer carriages and rotary table

Large and heavy casting molding shop

9 Casting stations for large molds

10 Core removal for large and heavy castings

11 Checking station for ultrasonic inspection and crack detection

12 Priming for large castings

13 Shipping of large and heavy castings

14 Separation of feeders by means of a shot hammer

15 Molding workstation for series production

1

7

8

143

5

2

6

15

5

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92

4

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5

3

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4

PROCESS EQUIPMENT


Application fieldsEnergy technology › test and clamping plates › mechanical and plant engineering ›

valves and compressors › drive technology › marine engineering

Plastic and injection molding machines

Machine tool manufacturing

Pump manufacturing

Cement plant and reconditioning plant; mill building

Press manufacturing

Wind energy

Gear manufacturing

Gas and steam turbine plant engineering

OUR RANGE OF SERVICES

80 million euros More than spent on modernization since 1992.

› Design consulting

› Consultancy on the use of materials

› Design engineering geared to casting and substitution of welded structures

› Mechanized hand-mold casting

› Large and heavy casting

Different quality classes – we are happy to advise you in terms of the best design of the pattern equipment depending on the batch size.

OUR SERVICE OFFERING

PATTERNS

› Consultancy services using 3D, CAD or solidification simulation as well as mold filling and stress simulations

› Pattern concept

› Shot-blasting, fettling

› Heat treatment (stress-relief annealing, ferritization, pearlitization)

› Priming / top coating

› Pre-machining and finish-machining

Temperature 13,365s 58,00 % Temperature 21,499s 76,00% Temperature 28,977s 100,00%

WE ARE ON FIRE FOR OUR CUSTOMERS


MATERIALS

Metallurgical know-how since 1904

Properties of compacted graphite iron

Castability Strength Stiffness Thermal conductivity Surface finish

Compacted graphite iron› According to DIN EN 16079 – excerpt

Mechanical properties on cast-on samples*

* The tensile strength and Brinell hardness in the casting are strongly dependent on the wall thickness.


Tensile strength Rm[N/mm²]



Brinell hardness HB

EN-GJV-300 5.2100 300 210 2Predo-minantly ferritic

140 - 210

EN-GJV-350 5.2200 350 245 1,5 Ferritic / pearlitic 160 - 220

EN-GJV-400 5.2201 400 280 1 Ferritic / pearlitic 180 - 240

EN-GJV-450 5.2300 450 315 1Predo-minantly pearlitic

200 - 250

EN-GJV-500 5.2301 500 350 0,5 Pearlitic 220 - 260

Ductile cast iron› according to DIN EN 1563 – excerpt





Brinell hardness HB

EN-GJS-400-18-LT 5.3103 400 240 18 Ferritic 130 - 175

EN-GJS-400-15 5.3106 400 250 15Predo-minantly ferritic

135 -180

EN-GJS-500-7 5.3200 500 320 7 Ferritic / pearlitic 170 - 230

EN-GJS-600-3 5.3201 600 370 3 Pearlitic / ferritic 190 - 270

EN-GJS-700-2 5.3300 700 420 2Predo-minantly pearlitic

225 - 305





Brinell hardness HB

EN-GJS-450-18 5.3108 450 350 18 Ferritic 170 - 200

EN-GJS-500-14 5.3109 500 400 14 Ferritic 185 - 215

EN-GJS-600-10 5.3110 600 470 10 Ferritic 190 - 220

Properties of ductile cast iron Castability Strength (similar to steel) Toughness (similar to steel)

Machinability Cost / performance ratio as compared to steel

Resource-conserving


Solid-solution strengthened nodular cast iron

Properties of lamellar graphite cast iron

Castability Vibration dampening Resistant to compressive stress

Machinability Thermal conductivity Dimensional stability

Lamellar graphite cast iron› According to DIN EN 1561 – excerpt

Material code Material no.Diameter of the tensile specimen [mm]


Brinell hardness HB Structure

EN-GJL-200 5.1300 20 200-300 185 - 225 Pearlitic

EN-GJL-250 5.1301 20 250-350 205 - 250 Pearlitic

EN-GJL-300 5.1302 20 300-400 225 - 270 Pearlitic


* The tensile strength and Brinell hardness in the casting are strongly dependent on the wall thickness.


Material designation FC-MK-300

FC-MK-350

FC-MK-400

FC-MK-450

FC-MK-470

FC-CW-40

FC-UN-20

Varia-ble Unit

Tensile strength Rm MPa min. 400 450 500 580 600 400 580

0.2% yield strength Rp0,2 MPa min. 300 350 400 450 470 240 450

Elongation at break A % min. 18 18 14 13 10 18 13

Brinell hardness - HB 135-180 170-200 185-215 195-225 200-230 130-175 195-225

Structure - - Ferritic

ISO V notched bar impact work (average from three specimens)At -40 +/-2°CAt -20 +/-2°CAt -23 +/-5°C

KV J n.s. n.s. n.s. n.s. n.s. >10 n.s.

Notched bar impact work (average from three specimens) un-notched speci-menAt -20 +/-2°C

- - n.s. n.s. n.s. n.s. n.s. n.s. >10

Density ρ g/cm³ 7,1 7,1 7 7 7 7,1 7

Shrinkage % 0,8-1,2 0,8-1,2 0,8-1,2 0,8-1,2 0,8-1,2 0,8-1,2 0,8-1,2

MEUSELWITZ GUSS FERROCAST

Technological and physical values

n.s. › not specified MK › solid-solution strengthened CW › ColdWind UN › un-notched (un-notched specimen) Guaranteescompliancewithspecifiedproductproperties

asearlyasinthedesignphase.

Providesbestconditionsfortheconceptionofnewproducts.

Enhancesthepresentutilizationvalueofexistingstructural components.

Onewaytoimplementlightweightdesign.

FERROCAST

Experience related materials advice

Meuselwitz Guss company profile20

Meuselwitz Guss Eisengießerei GmbH Industriepark Nord 04610 Meuselwitz

Phone +49 3448 82 0 Fax +49 3448 82 202

Web www.meuselwitz-guss.de E-mail [email protected]

CONTACT

SAXONY-ANHALT

THURINGIA

SAXONY

Meuselwitz

Leipzig

Gera

Chemnitz

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Foundryengineeringcourses ›Bachelor’sdegreeprogram ›Foundrytechnologydegreecourse (TUBergakademieFreiberg InstituteofTechnology)

company profile€¦ · 4 meuselwitz guss company profile meuselwitz guss company profile5...

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