company overview - mining - genrec | steel … overview presentation...18 heavy fabrication &...
TRANSCRIPT
2
VisionTo be the preferred supplier of world class fabricated steel solutions.
MissionEmpowering, motivating and leading our people to supply steel solutions and
fabricate quality steel work at the lowest cost while adhering to safety standards
and exceeding stakeholder expectations.
ValuesSafety
Productivity
Quality and
Cost
through People
Safety MottoSTOP.THINK.ACT. 24/7
VISION, MISSION & VALUES
3
HEALTH, SAFETY & ENVIRONMENT
Genrec’s Vision for Health, Safety and Environmental is “Together to Zero Harm”, in line
with the Murray & Roberts’s Vision. Genrec’s employees and Management Team are
committed to honouring the company’s values of Safety, Productivity, Quality and Cost
through People.
4
Size:
• Total area of site: 12,6 ha
• Total area of undercover workshops:
55 000m2
• Total open areas under crane: 19 500m²
• Capacity per month: 2,000t - 4,500t
• 942 employees
Services Include:
• Total Project Management
• Design, Detailing & Shop Drawings
• Planning & Programming
• Light, Medium & Heavy Structural Fabrication
• Heavy Machining
• Blasting & Painting
• Trial & Pre-Assembly
• Logistics & Transport
• Site Services (Workshop, Modifications,
Engineering & Site Logistics)
• Site Maintenance
• Erection
• Steel Track & Trace
• Quality Control & Inspection Services
• Refurbishment
STATISTICS
5
MARKETS
Genrec specialises in the manufacture of structures and
equipment in diversified markets such as:
• Power Generation
• Mining
• Petrochemical
• Mineral Beneficiation
• Infrastructure
• Oil and gas, and
• Industrial
6
MINING & MINERAL PROCESSING
Capabilities
• Light, Medium & Heavy Structural Fabrication Projects
• Site Erection and/or Refurbishment of Existing Steelwork Structures
• Workshops – Refurbishment of Major Mining Equipment Components
− Major Plate Work Component Refurbishment
− Heavy Machining
Ergo Platforms
7
MININGLight, Medium & Heavy Structural Steel Projects
Venetia Headgear
Voorspoed Mine
Diamond
Treatment Plant
12
TRACK RECORD
Headgear – Venetia Truck Bodies Dragline Buckets
MINING
PETROCHEMICALPolyprop & KBR Project – Sasol, South Africa
13
TRACK RECORD
Matimba Power Station – South Africa
Matimba Power Station
Flue Gas Duct Atlantis OCGT – South Africa
Medupi Power Station, Main Frame – South Africa Power Station - Maintenance
POWER
14
FABRICATION SKILLS & TALENT
Boilermakers 129
Welders 78
Skilled Machine Operators 22
Pr Eng 1
Pr Tech 4
Industrial Engineers 2
Other Engineers 12
Registered CA’s 2
engineering & fabrication
15
HEAVY FABRICATION & MACHINE SHOP
Heavy Bay
305m long, 31m wide
(21m under crane hook)
Structural Bays
5 x 175m long, 19 m wide
(9m under crane hook)
Preparation Bays
5 x 125m long, 19m wide
(9m under crane hook)
Paint Bays
5 x 72m long, 19 m wide
(7m under crane hook)
16
HEAVY FABRICATION & MACHINE SHOP
Craneage
Heavy Bay• 2 x 100 ton overhead gantry cranes
• 1 x 35 ton overhead gantry cranes
• 3 x 20 ton overhead gantry cranes
• 4 x 10 ton semi portal cranes
Structural, Preparation and Paint Bays• 5 x 20 ton overhead gantry cranes
• 17 x 10 ton overhead gantry cranes
• 2 x 10 ton semi portal cranes
• 17 x 5 ton overhead gantry cranes
• 6 x 5 ton semi portal cranes
• 12 x 2 ton semi portal cranes
Plate Yards• 2 x 20 ton overhead gantry cranes
• 2 x 10 ton overhead gantry cranes
17
HEAVY FABRICATION & MACHINE SHOP
Equipment
Plate Rolls:• 1 x 150mm thick x 3m wide
• 1 x 40mm thick x 3m wide
Plate processing:• 3 x plate stripping machines (Oxy fuel)
• 2 x Plate profile CNC machine (Oxy fuel and
Plasma)
• 2 x Plate profile drill and punch CNC machine
(Oxy fuel and Plasma)
Angle and flat section processing:• 2 x Angle and flat section profile CNC lines
I beam/section processing lines:• 2 x Beam drill lines (CNC)
• 4 x Band saws, miter and straight (CNC)
• 1 x Beam lay out marking machine (CNC)
Surface preparation/Blasting:• 3 x Pre blasting machines (Wheelabrators)
18
HEAVY FABRICATION & MACHINE SHOP
Plate girder assembly lines:• 4 x manual plate girder assembly lines
• 1 x automated plate girder assembly line
• (4 x 1000A submerged arc, tandem
welding process)
Welding Equipment:• 2 x12 ton beam rotators
• 2 x15 ton beam rotators
• Boom welder (2 heads, 1000A per head)
• Gantry welder (2 heads, 1000A per head)
• 8 x submerged arc tractors
• 2 x squirt welders
• Numerous MIG, ARC, TIG welding machines
• Manipulators and rotators
19
HEAVY FABRICATION & MACHINE SHOP
Boring mills
Vertical SCHIESS- DEVRIES: Chuck Dia: 8000mm,
Swing Dia: 8200, Height (below tool): 3700 mm. CRAVEN: Chuck Dia: 5500mm, Swing Dia: 5300,
Height (below Cross Slide): 2600 mm.
Horizontal SCHIESS: Long Travel: 9300mm,
Spindle Travel: 3400mm, Height: 4500 mm. UNION: Long Travel: 8500mm,
Spindle Travel: 2000mm, Height: 2700 mm. KI HEUNG: Long Travel: 11000mm,
Spindle Travel: 600mm, Height: 3200 mm.
22
TRAINING & SKILLS DEVELOPMENT
Apprentices: Genrec’s Apprentice Artisans form part of the
Manufacturing Production Teams and apply their learning in the day-
to-day fabrication work they produce. Over the past 5 years Genrec
has trained and qualified 434 apprentices.
In-House Artisan Training: The AATP undergo and 18 month
intensive on-the-job and institutionalised training in respective
Trades. 495 people have successfully completed this programme
since 2009.
Supervisors are selected from the existing workforce on appropriate
role fit, through a rigid assessment and training process.
Graduates form part of the Murray & Roberts graduate program,
while under the mentorship of in-house professionals.
Specific training is given to Specialists once they have shown
commitment to the business.
Ekurhuleni: Hand-in hand with Ekurhuleni’s job creation initiative,
Genrec has engaged the services of 15 students on a learner
program for one year period. These students are gaining experience
in the fields of Safety, HR, Quality Control, Production Planning and
other disciplines.
23
CONTACT DETAILS
Private Bag X035, Wadeville, 1422
South Africa
Cnr Dekema & Niemann Roads,
Wadeville 1428, Johannesburg,
South Africa
www.genreceng.co.za
Tel: +27 11 876-2300
Fax: +27 11 827-1733
24
CONTACT DETAILS
Executives:
Managing DirectorFergus Derwin: (011) 876 2309
Financial & Commercial DirectorPeet van Coller: (011) 876 2372
Projects ExecutiveGiuseppe Marra (011) 876 2320
SHEQ ExecutiveDeon Potgieter: (011)876-2322
Logistics ExecutiveChris Prinsloo (011)876-2308
Marketing & New Business ExecutivePaul Heyns: (011)876-2322
New Business RepresentativeBruce Paterson: (011)876-2340