company profilecompany profile drilltech oilfield & gas equipment llc is conveniently located in...

Company Profile

Drilltech Oilfield & Gas Equipment LLC is conveniently located in Abu Dhabi at ICAD- III & in Dubai at Dubai Investments Park- 2 and provides services for manufacturing & machining, testing & repair, fabrication & services, trading of raw material, flow iron products, lined valves, drilling equipment, completion equipment, production equipment/ solutions & services. It serves oil & gas, marine, power, chemical & ship building industry to support the regional & global industrial demands.

We have always been trusted partners for large industrial sector, having delivered engineered products & services by aligning closely with customers’ objectives & goals. We provide support & services for all major oil & gas companies operating in Middle East & outside UAE.

Drilltech Oilfield & Gas Equipment LLC is wholly owned subsidiary of AJ Group of Companies having companies within & outside the UAE to serve the industry.

www.ajoilandgas.com www.drilltechabudhabi.com

http://www.ajoilandgas.com/

http://www.drilltechabudhabi.com/

Quality policyDrillTech Oilfield Equipment Manufacturing & Services LLC is committed to a Policy for Continual Improvement in the performance of our Quality Management System in the field of Manufacture ,Test &Repair of Oilfield Equipment, Fabrication and Services through a structured QMS established and implemented in accordance with ISO 9001:2008, and ISO/TS 29001:2010, ISO 14001:2004, OHSAS 18001:2007 standards. This is achieved through:

• Commitment to continual improvement of our organization and to comply with applicable Statutory and regulatory requirements and other requirements to improve the effectiveness of the Quality Management System.

• Delivering quality and timely services at all times to satisfy the needs of our customers, thereby ensuring customer satisfaction.


• Endeavoring continually to improve our operation products / services and QMS through Quality objectives established in line with the quality policy that measures the quality of our products, helps reduce our costs and develop staff competency.

• All employees are responsible for implementing and maintaining the above in our organization for delivering products/services against the requirements.

• The Quality policy shall be effectively communicated to all our employees, which shall be understood and implemented within DrillTech.



Vision & Mission

• Our Mission is to supplement and supply the oil industry

with the best technological products and services so as to

ensure customer satisfaction and overall sustainable

development. We are also engaged in a process of selective

expansion through construction of new facilities, hiring of

skilled employees and all rounded process of research and

development.

• Our focus lies on designing products which are the

benchmark for efficiency and reliability. We are also

committed to the goal of continuous improvement of our

products and services.

• We will achieve our mission goals through well rounded

product quality and efficient supply chain management.

We are devoted to customer and industrial satisfaction.




Why Drilltech?

• One stop solution for all your needs related to manufacturing, machining, repairing, testing, fabrication, raw material, flow iron products, lined valves & more.

• Close proximity to the major Oil & Gas companies in Abu Dhabi & Dubai.

• Upstream, Midstream & Downstream equipment/ solutions & services

• Deputation of experienced & trained service engineers on site, as & when required by client.

• Covered hydro testing facility monitored by CCTVs.

• In-house machining capacity with latest & advance CNC machines.

• API certified machine shops to carry out manufacturing, machining & repairing of API products.

• Stockiest of special grade of raw material and other oil & gas products.




CAPABILITIES

OUR ACTIVITIES:

• Manufacturing, Engineering & Service support

• Repairing & Overhauling of all pumps, compressors, motors & more

• Repair of Control Valves & Instrumentation Equipment

• Deputation of service engineers/ technicians on site if required by customers

• API 5CT products- Casing & Tubing Couplings, Casing & Tubing Pup Joints etc.

• API 7-1 products- Drill Stem Subs, Threading for Rotary Shouldered connections, Stabilizers, Pony Collars etc.

• Drilling, Completion, Production equipment/ solutions & services

• Raw Material- Carbon steel, Special Steel & more

• Flow Iron Products- Hammer Unions, Lo-torc Valves, Pup Joints, Swivel Joints, Steel Hose Assemblies, Integral Fittings, Crossovers




Manufacturing/ Machine Shop

We offer comprehensive Manufacturing, Engineering and Service support for a complete range of products from original equipment manufacturers.

We can repair and overhaul all pumps, centrifugal and reciprocating compressors, steam turbines as well as motors, diesel engines, heat exchangers, safety & control valves and instrumentation equipment.

We also provide the services of experienced field service engineers and technicians as and when required by the client for their planned or emergency breakdown maintenance and fast turnaround of off-site repairs. We keep unplanned shutdown to a minimum.




• Our experienced technical staff is at the forefront in developing industry standards. The front end technical team enables the rapid identification and transfer of best practice.

• The high level of expertise is maintained by rigorous training and development across the organization.

• We deliver innovative solutions, which enhance the performance and lifespan of equipment, improving the efficiency of our customers’ operations.

• Manufacturing of Casing & Tubing Heads, Tubing Head Adapters, Casing & tubing Hangers, fishing tools & more.

• Manufacturing of Hammer Unions, Pup Joints, Crossovers, Steel Hose Assemblies, Ys, Tee assembly & more.




Our Machining Capabilities:

• Turning, Deep Hole boring, Skiving, Honing, Grinding, Milling & Drilling & Threading Connection

Fitting facilities – Dynamic balancing, overhaul & repair

• Manufacturing, test and overhaul of Pumps, Motors and other Rotating Equipment’s

Fabrication and welding – in-house & at customer site

Pressure Testing facilities – in-house & at customer site

Copper Plating, Manganese and Zinc Phosphating

NDT – Dye Penetrant, Magnetic Particle Inspection

Premium Connections like VAM, Hunting, Tenaris

www.drilltechabudhabi.comwww.ajoilandgas.com



Machines’ SpecificationsS. No. Machine Description Asset ID Brand

1- YMC hollow spindle Turn Mill with Fanuc Oi TD controller Bore: 254.00mm (12.00")

TMC‐01 HwacheonHI‐ TECH 850 BBL

2- Puma 700 XLY hollow spindle Turn Mill with Fanuc Oi TD controllerBore: 164.00mm (6.5.00")

TMC‐02 Puma‐700

3- Puma 480 LY hollow spindle Turn Mill with Fanuc Oi TD controllerBore: 164.00mm (6.5.00")

TMC‐03 Puma‐480

4- CNC Lathe with GSK 980T dc Controls

TC‐ 01 Leblond

5- CNC hollow spindle lathe with Fanuc Oi TD controller Bore: 380mm (14.96")

TC‐03 HwacheonHI‐ TECH 850 BBXL

6- CNC hollow spindle lathe with Fanuc Oi TD controller Bore: 180mm (7.08")

TC‐05 HwacheonHI‐ TECH 550 BBL

7- CNC Vertical Turn Mill Center with Fanuc 31i controller

VTL‐01 HwacheonHVT‐ 2025M




S. No. Machine Description Asset ID Brand

8- CNC Milling with GSK Controls and 4th Axis

VMC‐01 Lagun

9- VMC BT‐50 with Fanuc Oi TD controller

VMC‐02 Hwacheon

10- Manual Lathe ML‐01 Poreba

11- Manual Lathe ML‐02 Klein

12- Manual Lathe ML‐03 DSG

13- HMT Manual Lathe ‐L45/3000 ML‐04 HMTL45/300

14- Manual Lathe Hollow Spindle ML‐07 PROKING PA 45

15- Deep Hole Drilling DDM‐01 American Pacemaker

16- Deep Hole Drilling DDM‐02 Richards

17- Deep Hole Drilling DDM‐03 HI TECH TK2100

18- Manual Milling MM‐01 -

19- Radial Drilling Drill‐01 Batli boi

20- Hydraulic Press HP‐01 -




S. No.

Machine Description Asset ID

Brand

21- CNC Deep Hole Honing Machine DHM‐1 2MK2135X6

22- Screw air compressor -

23- Band Saw, Double column Cut‐01 Uzay

24- Overhead Crane 5T‐1 Abus




28- Jib Crane -

29- Jib Crane -

30- Jib Crane -

31- Zinc and Manganese Phosphating Facility -




S. No. Machine Description Asset ID

Brand

32- HORIZONTAL BORING

MACHINE WITH 5 AXIS

MOVEMENT.

WITH TABLE SIZE 2M X 2.4 M

MAXIMUM LOAD WEIGHT –

44,092 LB

HORIZONTAL,TABLE

MOVEMENT – 3 M

VERTICAL HEAD

MOVEMENT – 2.5 M

AHBM-01

FERMATWFT 13

33- HORIZONTAL MACHINING CENTERPALLET LOADING CAPACITY-5 TONSSPINDLE DRIVE MOTOR: 55 KW, X, Y, Z & B AXIS FEED MOTOR: 5.5, 8.3, 5.5 & 3 KW RESPECTIVELY

AHMC-01

DMG MORI SEIKINHX10000_F31iA

34- HEAVY DUTY LATHECENTER DISTANCE: 3000MM, SWING OVER BED: 1100MM, SWING OVER CROSS SLIDE: 730MM, SPINDLE BORE: 360MM

AML-02

WEILERE110/SL1

35- PRECISION QUALITY CONVENTIONAL LATHECENTER HEIGHT: 225MM, CENTER DISTANCE: 1650MM, SWING OVER BED: 450MM, SWING OVER CROSS SLIDE: 260MM, SPINDLE THROUGH BORE: 52MM.

ATC-01 PINACHOS90 225 X 1650




S. No. Machine Description Asset ID Brand

36- PRECISION LATHE WITH AUTOMATED CYCLESCENTER DISTANCE: 3000MM, SWING OVER BED: 1100MM, SWING OVER CROSS SLIDE: 730MM, SPINDLE BORE: 360MM

AML-03 WEILERE110/SL1

37- RADIAL DRILLING MACHINEMIN. & MAX. DRIILING RADIUS: 550/2350MM, DISTANCE FROM SPINDLE TO BASE: 380 TO 1645MM, DRILLING HEAD TRAVERSE: 1800MM

ARD-01 BATLIBOIBR 624

38- DOUBLE COLUMN BAND SAW MACHINEDia 360mm & Square 360 X 360 mm

ABC-01 INDOTECHITM-360

39- CNC hollow spindle lathe with Fanuc Oi TD controller Bore: 180mm(7.08")

ATC-01 HwacheonHI‐ TECH 550 BBL

40- Manual Lathe Hollow Spindle AML-04 PROKING PA 40

41- CNC Lathe with GSK Controls ATC-03 Klein

42- Manual Lathe Hollow Spindle AML-01 LODGE& SHIPLEY




MACHINES’ DETAILS

PUMA 480 XLM CNC TURNING CENTER




Main Specifications

Sales Model Unit Puma 480 XLM

Max. Turning Diameter mm (inch) 650 (25.6)

Max. Turning Length mm (inch) 3065 (120.7)

Draw Tube I.D. mm (inch) 166.5 (6.55)

Spindle Speed r/min 15 - 1500

Travel Distance X-axis / X2-axis mm (inch) 362 (14.3)

Travel Distance Z-axis / Z2-axis mm (inch) 3100 (122)

Rapid Traverse X-axis m/min (IPM) 16 (630)

Rapid Traverse Z-axis m/min (IPM) 10 (394)

Number of Tools std.

(opt.)Number of Tools 12

Turning Tool Shank Size mm (inch) 25 (1.0)

Boring Bar Diameter main / sub mm (inch) 60 (2.5)

Rapid Traverse C-axis r/min 100

Min. Porgrammable Angle C-axis Deg. 0.001

Specifications




DOOSAN PUMA 700 XLY TURN MILL CENTER




Sales Model Unit Puma 700XLY

Max. Turning Diameter mm (inch) 750 (29.5)

Max. Turning Length mm (inch) 5050 (198.8)

Draw Tube I.D. mm (inch) 166.5 (6.55)

Spindle Speed r/min 4 - 1500

Travel Distance X-axis / X2-axis mm (inch) 400 (15.7)

Travel Distance Z-axis / Z2-axis mm (inch) 5100 (200)

Rapid Traverse X-axis m/min (IPM) 12 (472)

Rapid Traverse Z-axis m/min (IPM) 10 (394)

Number of Tools std.

(opt.)Number of Tools 12

Turning Tool Shank Size mm (inch) 32 (1.25)

Boring Bar Diameter main / sub mm (inch) 80 (3.0)

Rapid Traverse C-axis r/min 14

Travel Distance Y-axis mm (inch) 200 (7.87)

Rapid Traverse Y-axis m/min (IPM) 10 (236)

Min. Porgrammable Angle C-axis Deg. 0.001

Rotating Tool Speed r/min 3000

Specifications

HI-TECH 550 BXL TURNING CENTER




HITECH 850 BBL-Y TURN MILL CENTER




Specifications

ITEM UNIT

850BB+L 850BB+L

Std./MC YMC

Swing Over Bed mm Ø1,050

Max.Cutting Diameter mm Ø920

Max. Cutting Length mm 3,255 (with Air Chuck Ø850)

Chuck Size inch Air Chuck Ø850

Max. Spindle Speed rpm 750

Through Spindle Hole

Diametermm Ø375

Spindle Motor kW(HP) 45 / 37

Number of Tool Station ea 12

Feedrate Rapid Speedm/min 10/10/- 10/10/2010

(X / Z / Y)

Feedrate Max. Strokemm 485/3,650/-

485/3,650/22

0(X / Z / Y)

Electrical Power Supply kVA 85

NC controller - Fanuc 0i-TF (opt. : Fanuc 31i-B)




SIRIUS 850/8K VERTICAL MACHINING CENTER




Specifications

Features SIRIUS 850, 8k

1. Key Features

Range of motion (X / Y / Z) {mm} 2000/850/750

Főorsótól mm distance from the table {} 200-950

Spindle center line distance from the spindle

tartóoszloptól {mm}900

2.Asztal

Table size mm {} 2150 x 850

Table-kg load {} 4000

design table {mm} T22 x 125 x 6




3. Spindle

Max. Spindle speed {rev / min} 8000

Spindle power (Max. / Continuous operation)

{kW}30/25

Főorsókúp designISO50, 7/24-inch cone BT-

50

Spindle bearing inner diameter mm {} ⌀100

Spindle cooling typeOil + air lubrication +

gépvázhűtés

4. Feed

Rapid traverse (X / Y / Z) {m / min} 16/16/16

Feed rate (X / Y / Z) {mm / min} 1-10000

5. Engines

Feeding servo motor power (X / Y / Z) {kW} 04/4/2007

Coolant Pump motor power (spindle /

asztalöblítés) {kW}0.4 / 0.9




DMG MORI SEIKI NHX10000_F31iAHORIZONTAL MACHINING CENTER




Specifications

Machine type

NHX 10000

Travel

Travel (X- / Y- / Z-axis) mm 1,700/1,400/1,510

Pallet / Table

Pallet working surface mm 1,000×1,000

Pallet loading capacity (Table) kg 3,000

Main spindle

Max. spindle speed min-1 10,000 [10,000] [15,000] [6,000]

Spindle bearing inner diameter mm φ 100

Feed rate

Rapid traverse rate (X- / Y- / Z-axis) mm/min 50,000 /50,000/50,000




ATC- Automatic Tool Changer

Tool storage capacity tool Chain-type：60 [100] [120] , Rack-

type： [180] [240] [330]

Max. tool length mm 800

Maximum tool weight kg 30

Motor

Spindle drive motor (15%ED/30 min/cont) kW 40/30/25

Machine size

Machine height mm 3,940

Floor space (width x depth) mm 5,740×9,070

Machine weight kg 41,500




DOUBLE COLUMN BAND SAW MACHINE




Specifications

Machine Models ITM-360 DCTV

Square 360 x 360

Round 360

Cutting Speed in Mtr/min. 20-100

Blade Size in mm 4860x41x1.3

Saw Motor Capacity in H.P. 7.5

Hyd. Motor Capacity in H.P. 1.5

Coolant Motor Capacity in H.P. 0.16

Hydraulic Reservoir in Ltr 80

Approx Weight in Kg 2650

Overall Dim. in mm 2600 x 1200 x 2100




FERMET- HORIZONTAL BORING MACHINE




Specifications

Control systems - Heidenhain iTNC 530/ Fanuc 31i/ Siemens 840DQuality CNC systems provide easy manipulation of the machine and many useful functions for the user.

Machine AxesWFT 13 offers four linear and one rotary axis travel (X, Y, Z, W and B). A full servo rotary table option allows continuous B-axis rotation (contouring) simultaneously with X, Y, Z, or W axes.During metal cutting, the column of the machine adopts Z-axis movement and the workpieces are clamped on a rotary table that travels in X-axis.The Y-axis ball screw (diameter 80 mm), rigid column and powerful headstock, further contribute to the precision and rigidity of the machine. Other features such as Heidenhain linear scales, standard spindle thermal monitoring system, and no slip stick rotary table contribute to the high degree of accuracy..




Machine DesignModular design lets our customers configure the machine to their requirements.X-axis travel from 1 500 to 5 000 mmY-axis travel from 1 700 mm to 3 500 mmZ-axis travel 1 200 mm, or 1 700 mm for Y-axis from 1 700 mm to 2 500 mmZ-axis travel 1 500 mm or 2 000 mm for Y-axis 3 000 mm and 3 500 mm

CNC rotary table is offered in three dimensions1 600 x 1 800 mm1 800 x 2 200 mm with maximum table load 15 tons2 000 x 2 400 mm with maximum table load 20 tonsAll components of the machine are from renowned manufacturers




PINACHO S90 225 X 1650-CONVENTIONAL LATHE

Swing over bed: 450 mmSwing over neckline: 650 mmHole Spindle: 52 mmdistance between points 1650 mmDisplay 3 - axis dimensions FAGOR




RADIAL DRILLING MACHINE BATLIBOI BR 624

Specifications

BR 624

Drilling in Steel 60 mm

Drilling in CI 75 mm

Drilling Radius max / min BR 624 550 / 2350 mm

Vertical Traverse of ArmBR 615 / BR

618700 mm

BR 624 865 mm

Drilling Motor Power 5 / 6 kw

Spindle Speed 28 -1800 rpm




WEILER E110-SL1

The machine for heavy-duty workpieces up to 10 tons in high productivity applications with a high chip removal rate for turning lengths up to 15 metres and spindle bores up to 362 mm.A smart range of optional features ensure a high level of efficiency for turning through to milling operations.




360° Rotation Hydraulic Bucking Unit TIANHE




Our 360°Rotation Hydraulic Bucking Unit is designed to safely and efficiently make-up/break-out downhole tools and motors. It adopts a unique 360°rotational headstock clamp design. This unit is designed for fast, accurate and dependable make up and break out of threaded connections, greatly enhances the speed and accuracy of make-up and break-out of tools.

1. Synchronized gripping force:- The headstock and tailstock each contain five radially arranged heavy duty clamping cylinders. It’s designed to ensure a continuous clamping range so as to achieve synchronized gripping force on the tools and precise axial alignment of the tools.




2. Enhanced work efficiency:- The 360° continuous rotational headstock enables the make-up and break-out of tools approximately 18 times faster than normal conventional headstock design which are limited to a 40°rotation per time.

3. Reduces damage on work piece:- With the unique continuous rotational feature, only one clamping action is required to achieve a 360° locking / unlocking of the thread. This greatly reduces the number of times the work piece has to be clamped, thus reducing clamping teeth marks and damage on the surface of the work piece.

4. Precise Torque Application:- Its hydraulic system ensures the accuracy of force applied on each piston cylinder, thus ensuring the precision of torque force on the tools during make-up and break-out




Downhole Motor Testers




This equipment is used for testing sealing performance of repaired or new downhole motor to provide features of downhole motor and scientific evidence. This evidence will decide the possibility for downhole motor to be run in hole.

Features:• Rugged construction• Longer functional life• User friendly operation

Downhole motor tester LMST-II

Body motor power 75KW

Motor power for hydraulic pump 11KW

Driving rotation speed 40r/min

Applicable drill tool size 89-245

Water supply system working pressure 8Mpa

Max. working pressure for hydraulic system 20Mpa




Products offered

• Stabilizers – Near Bit and String (Integral & Welded blades)

• Crossovers, Subs, Pup Joints and Extensions – API Spec 7‐1, API 5CT

• Custom Built Fishing Tools, Wash pipes, All kinds of fishing mills & washover shoes

• Lead Impression blocks, Taper Mills, Junk Mills

• Wash Pipes, Drive Subs, Lift Subs, Boot Baskets and Extensions

• Components for Proprietary Drilling Tools – Jars, Shock Tools, Stage tools

• Components for Proprietary Completion tools – Liner Hanger and Cased hole completions

• Casing and Tubing Heads, Spools, Adapters, 3 and 4 way blocks, Tree Caps – API 6A

• Valves – Gate valves, Control Valves and Pressure Safety Valves

• Flow Iron Products

• Lined Valves- PTFE & more




Repair & Re-certification

Drilltech can provide repair & recertification services for various types of oilfield equipment such as:

Wellhead Equipment:

• Christmas Tree

• Tubing Head

• Spools

• Tubing Hangers

• Chokes

• Emergency Shut Down Valves




Well Test Equipment:

• Choke & Kill Manifolds

• Standpipe Manifolds

• Cement Manifolds

Mud Pumps:

• Duplex & Triplex

Pressure Control Products:

• Blow Out Preventers

• Accumulator Units




Valves- Repair & Pressure Testing

• The service, overhaul, re‐certification and repair of high integrity valves and actuators is a critical factor in operating safety and efficiency for our customers in the power, oil and gas and petrochemical industries.

• We have the specialist capability to carry out routine and emergency work on all kind of Gate valves, Control valves and all kinds of Pressure Safety Valves.

• Our services includes in house overhauling, assembly and testing of all kind of valves, and field support to dismantle Overhaul and test at site.

Valves- Repair & Pressure Testing:

• Electronic AOV & MOV condition monitoring & testing

• Workshop repair & testing

• Installation & Commissioning

• Re-certification




Auxiliary Equipment

• The core capability of Drilltech is in the effective maintenance and repair of a wide range of rotating machinery and associated equipment. With a reputation for engineering excellence, we help minimise the disruption caused by breakdowns and essential maintenance.

• We offer comprehensive engineering support for a complete range of products from the major original equipment manufacturers. As previously mentioned, we can repair and overhaul pumps, gas compressors, motors and valves.




Hard banding Services

• The hard facing systems available at Drilltech in the Middle East are the latest state of the art units with the ability to wash off old hard facing, build up worn tool joints and apply all types of propriety hard banding products.

• It offers mechanized pipe handling and automatic operation – set the pipe up press the button and away you go.

• The system also has the ability to dress heavy weight center wear pads.




Key Features:

Hard facing using Arnco (100XT, 150XT, 300XT & 350XT)

• Hard facing using Armacor• Hard facing using Pin chrome• Hard facing using Tungsten Carbide• Hard facing using SMFI Procasing

Tool joint build up facility

• Plasma wash off facility (for removing old hard banding)

• Ability to hard band middle of heavy weight drill pipe

• Ability to follow spiral on hydro clean type tools• Automated powered handling of the drill pipe• Powered chuck• Pre and post heating equipment• System is portable with its own power supply.




Portable Hard Banding Unit:

• This unit can be set up and running within four hours of reaching its destination. It comes with its own water tank, used to protect plastic coating while welding & gouging operations take place.

• The Hard bander can be run non-stop: 24 hours a day, 7 days a week. All procedures to operate the machines are available and are to Weatherford specifications.

• Old Hard band on tool joints can be Plasma gouged before being inspected. The tool can then be rebuilt and machined flush, to the OD required. On second inspection, hard band is reapplied




Technical Specifications:

Steel Container

20’ x 8’ complete with three outside doors and two personnel doors for the Hard banding compartment.

One lockable main door into the workshop/store this area contains the Plasma cutter, workbenches and storage cupboards.

Internal and external door leading into the generator / compressor / hydraulic power pack soundproof room, internal/external exhaust inlet/outlet cowling system, electrical plugs with option to switch between mains or generated power.




• 65Kva 3 phase diesel powered generating set powered by a Perkins engine running at 1500 RPM coupled to an FG Wilson alternator complete with a 2001 series control panel (capable of accepting a remote signal to start engine).

• Integral base mounted fuel tank and CE certificate, housed in a sound attenuated canopy. Hydraulic controlled lifting mechanism for adjusting the height of the rotator, to the height of the work racks. Three jaw centralizing chuck.

Generator




Rotator

24” Hollow mandrel variable speed rotator, complete with electrically motorized driven step over mechanism, up and down welding head slide, center line weld head slide, weld head oscillating unit and tungsten carbide feed.




Flow Iron Products

We manufacture a detailed range of standard service and sour gas service compatible hammer unions, both in threaded ends & butt weld ends under the brand name of EH-FlowIron. Every hammer union is checked in accordance with strict quality parameters to ensure reliability & quality. Each hammer union is color coded as per the industry standards. All Hammer Unions are Weco Inter-changable.




Hammer Union Reference Chart

*Indicates different Cold Working Pressure due to other design factor. Differences as shown below:5”, 6”, 12”: Figure 400, Cold Working Pressure 2,500 PSI & Test Pressure 4,000 PSI5”, 6” : Figure 1002, Butt Weld, Cold Working Pressure 7,500 PSI & Test Pressure 11,250 PSI Std. Service4”, 5” : Figure 1003, Butt Weld, Cold Working Pressure 7,500 PSI & Test Pressure 11,250 PSI Std. Service5”, 6” : Figure 1002, Butt Weld, Cold Working Pressure 5000 PSI & Test Pressure 7,500 PSI Sour Service4”, 5” : Figure 1003, Butt Weld, Cold Working Pressure 5000 PSI & Test Pressure 7,500 PSI Sour Service




Our flow iron products’ range includes:Hammer union, swivel joints, pup joints, crossovers, integral fittings, steel hose assemblies, Lo-torc valves and more.




LINED VALVES

PFA / FEP /ECTFE /ETFE/ PVDF / PPH LINED

Valves – Corrosive Application

• PTFE Sleeved Plug Valve also Jacketed Type Class 150# 300# *from½” – 16”)

• (PFA/FEP) Lined Plug Valves Class 150# & 300# (from ½” – 8”)• (PFA / FEP) Lined Ball Valves 150# & 300# (from ½” – 8”)• (PFA / FEP) Lined Ball Valves 150# & 300# (from 1” – 4”)• (PFA/FEP) Lined Inspection Sight Glass 150# & 300# (from 1” -

4”)• ‘V’ Notch Control Ball Valve 150# & 300# (from 2” – 6”)• (PTFE/Duplex / SS) Butterfly Valves up to 24”• PFA/FEP Lined Diaphragm Valves DI/WCB/SS/Duplex up to 8”• Thermoplastic / luoropolymer Valves Lined pipe & Accessories

Corrosive Applications




FABRICATION SERVICES

We offer Engineering,Equipment manufacturing &fabrication services to a broadrange of industries and isuniquely qualified to take yourproduct from design to finishedproduct, providing turnkeyfabrication services.

We serve all industries,specializing in the marine, oiland gas, power generation,onshore & offshoreconstruction, railroad,petrochemical, mining,aluminum, cement and processindustries.




Our crew has proven expertise ina wide range of specializations,Including:

• Heavy steel fabrication• Structural steel fabrication• Piping projects• Sheet metal fabrication• Subsea components• Marine equipment fabrication• Skid design & fabrication• Lifting & transportation design• API 6A and 16A equipment• Cladding services• Field services• Shutdown projects

FABRICATION




Process Equipment & Industrial Skids

• Equipment skids usedfor process equipment,equipmenttransportation andstorage

• Oilfield equipment skidsused for wire linelogging support, mudand control roomequipment

• Pump skids used forpumping equipment inprocess plants, chemicaland pharmaceutical

• plants, oilfields and firepumping equipment

A leading and qualified manufacturer of various types ofprocessequipment and industrial skids as follows :




• Heat exchanger skids used in processing plants andoilfield installations

• Tank skids used in processing plants, water filtrationplants and oilfield applications

• Testing stand skids used for testing and samplingequipment in processing plants and oilfields

• Chemical Injection skids• Metering skids




• HIPPS skids• Pumps skids• Pressure vessels• Storage tanks• Silos• Pig launchers &

Receivers• KO Drums• Stand Pipe Manifold• Choke Manifold• Kill Line Manifold• Mud Tanks• Degassers




PROCESS PIPING SYSTEMS, REPAIR & REFURBISHMENT SERVICES

A fabrication shop that allows us to create customized pipingsolutions to match specifications. Process piping services thatwe provide include piping fabrication & welding, Shop and fieldfabrication for carbon, chrome, stainless and other exoticmetals.




• We can perform scheduled or emergency repairs on any pieceof equipment in our facility. Our repair experience rangesacross multiple industries, including, oil refining andproduction, electric power generation and chemical refining.Our Fully equipped workshop with skilled and qualifiedtechnician can undertake overhauling of:

• Annular BOP• Ram BOP• API 6A & 6D Valves• Pressure Relief Valves• X-mas Trees• Pumps• Gear Boxes• Other Mechanical Equipment




CAPABILITIES

• LASER Profile Cutter• Water jet cutting• Plasma profile cutter• Plate rolling machine• Plate shearing machine• Press break• Resistance welding

machine• MIG Welding machines• TIG Welding machines• Welding generators• Machine tools

ACCREDITATIONS

• ISO 9001, 14001 & OSHAS18001

• API 5CT, API 7-1• ASME U, U2, S & PP• National Board R• API Q1 & 650• In process- API 6A, API 16A,

API 16C




Raw Material

One of the largest stockiest of raw material from 100 mm to 1200 mm diameter of given length. We keep 4130, 4140, 4150 & more. We handle a volume of approx. 10,000 MT per annum.




SERVICES:

Machining Services – We operate precision Boring, Skiving & Roller Burnishing, Honing, Turning & Milling center, we offer large OD & ID jobs, facility to process large CNC turning, boring, CNC off-center drilling, Trepanning, Sawing, Straightening and other specialized jobs with manual drilling & milling services. All these services can be well performed at our own facilities.

Material Services – Drilltech holds a wide a healthy inventory with a range of raw materials ready to supply used in Oil & Gas industry segment which facilitates the machining services for Semi – Finished Products. Our major area of concentration is in special steels particularly to support oil & gas related industries. We have the capacity to machine solid bars and hollow bars of round and square profiles according to our client’s requirements & specification.




• Solid Bars – AISI 4130, 4140, 4145, 4330, 4340, 8630

• Chromes & Super Chrome – Mechanical Tubing – 13 Chrome 80, 85 KSI, 95 KSI & 110 KSI

• Super Duplex Bar- F 22 &F 55

• Nickel Alloys – 718, 825 & 925 Stainless Steel – 410 & 17-4 ph

• API Tubing & Casing - Grades J 55, K 55, N 80, L 80, T 95 & P 110

• Coupling & Pup Joints – Grades K 55, N 80, L 80, T 95 & P110

• Alloy Steels – Mechanical Tubes –AISI 4130 4140, 1018

Here are some of our products:




• High Strength Alloys (Solid & Hollow) AISI 4130/4140/4145/4340/4330/8630

• Low Temp Steel – A350 LF2 Cr – Moly : F22• Stainless Steel – 410, 420 mod, F6NM, 17- 4PH• Duplex/ Super Duplex: F51, F55, F61, S31803, • S32750, S32760 & S32550• Nickel Alloys – 625, 718, 825, 925 all above are supplied

to API Spec and NACE (Whenever applicable)




Machining Capabilities for Raw Material:




DYNAMIC SEALING SOLUTIONS

Good Things Come in Small Packages

Low cost, fast dynamic wellhead and valve sealing technology

Find and Fix leaks in hours with Quick Seal Barrier Technology

No Rig, No Intervention, No disruption, No 3rd Parties, No logistics, No logging, No fuss, No risk and all of the above value fits neatly inside a pelicase

Confidential Copyright Gulf CountryCompletions

A fast and effective low cost solution to leak fixing

Reinstate 1 well in months

ConventionalDisruptive Value

Creation

Reinstate 1 well in hours with 1 eng

Imagine what you could do in days/ weeks/ months


Who we are

• Scientific team with years of experience in developing technologies from mechanical, electrical to biomechanical and biochemistry R&D.

• HQ in Dubai with manufacturing facilities in Dubai, Abu Dhabi, Oman and Saudi Arabia.

• Our inspiration comes from our biological makeup and how we heal ourselves. You cut your finger, it bleeds, the wound seals and develops new skin…Quick Seal works to the same principles.

• Our technology was developed around 5 objectives- small, fast, simple at the well site, extreme low risk and must not disrupt customer workflow.

• Technology been used to seal leaks in wellheads and valves. Proven technology, low cost fix for operator and fast to deploy with no risk to valve or wellhead.


Our Products


Q-Wellhead- Designed to create a dynamic seal that

fixes leaks fast in wellheads

Q-Valve- Designed to create a dynamic seal that

fixes leaks fast in valves

Q-Specialized- Specific applications from surface

leaks, cement micro-annulus SCSSV & Control line to downhole and subsea

Our Technology


Quick-Seal leak fixing barrier technology. Fully qualified as a gas tight seal, 150°C and10,000psi.

Pumped like grease into valve or wellhead via a scientifically engineered thixotropic molecular gel which contains and carries the sealing pico Q-compounds to the source of leak fixing instantly upon contact and remaining dynamic so as not to set hard a key negative of pressurized sealants

Q-Compounds contained within the products comprise of different microscopic engineered shapes, sizes and properties

Our Technology


Example cut through of Q-Compound barrier technology

Q-Compounds - to facilitate the forming of dynamic sealing barrier

Molecular gel - to create highpressure locking seal

Deployment – product supplied in a format that resemble typical grease cartridges in size and pumped into valve or wellhead via Q-Seals injection guns

Operations – 1 engineer can fix many wellheads or valves in one day. Drive to site, pumps a small quantity of Q-Seal, monitor pressures to confirm leak is fixed and move to next job. Typical time to fix ranges from minutes to a few hours

Proven Applications & Value


4 hours to bring$45,000/day well back online

Regained integrity of5 wellheads, within a15 hour operation

Platform shutdown costing in excess of$5,000,000 avoided

5 wells brought back online in 4 days without a rig

High levels of Technology and know how protection

Injection

Conveyance

Direction

SealingRetrieval

Entrainment

Longevity


High Value – Low Cost


Bring assets back online quickly and low cost

Low or zero risk can be purged if required – NO HARD SETTINGDoes not set hard - remains a dynamic fluid sealing barrier not

affecting future operations or changes in pressure

Simple operations and self contained – no 3rd party companies required Reducing logistics, 3rd party equipment and HSSE challengesNo need to operate with dispensation, no disruption to client or resources required Q-Seal pumped through test and maintenance ports only or as required

Rapid mobility & easy logistics

Scientifically engineered solution

1 field engineer can fix many leaking assets in 1 day

Q-Seal- Instant Repair, Wellhead Case History


Client Major Operator Repair Location 13‐3/8” Pack‐Off Seal

Location North Sea Nominal Bore 13‐3/8” Casing

Wellhead Seal Leaks Repaired As They Are Diagnosed

ProblemA North Sea gas producing well has been closed in for modification. Diagnostic testing during this operation identified that the 13‐ 3/8” lower Pack‐Off seal was passing allowing pressure from the C annulus to communicate with the Pack‐Off Assembly. Should the 13‐ 3/8” upper Pack‐Off seal fail then the 13‐3/8” Void would pressurise, leaving the well with only a single isolation barrier.


SolutionGCC personnel already at location for other, planned, operations, were able to respond instantly and deploy Q-Seal technology to restore integrity in the 13‐3/8” Pack‐off and provide a double isolation barrier from the C annulus to the 13‐3/8” Void.

ResultThe 13‐3/8” Pack‐Off Seal was stung before the job with a recorded pressure of 140 psi. After injecting Q-Seal into the Pack‐Off Seal, a successful pressure test at 1,000 psi for 15 minutes was performed. The 13‐3/8” Pack‐Off Seal was then bled back to zero, and a successful 30 minute pressure build up test confirmed full integrity of the Pack‐Off Assembly. The Q-Seal had restored the integrity of the 13‐3/8” Pack‐Off Seal providing a second barrier from the C annulus. The entire operation took just 3 hours.

Value CreatedIntegrity restored without intervention.Second barrier isolation reinstated immediately failure identified.No risk to operation of well – solution does not affect future wellhead operations


Q-Seal- Casing Repair, Case History

Client Major Operator Leak Location Outer Annulus - Conductor

Location North Slope, Alaska Nominal Bore 9-5/8 casing

Water and Gas Injection Well (WAG) Reinstated in 12 Hr RiglessWorkover

ProblemWAG Injection well was downgraded to water injection only following identification of shallow leak from Outer Annulus to Conductor, likely to be a thread leak, resulting in annulus fluid discharge to environment. Costly and time consuming work required to excavate and remove conductor casing in order to patch the leaking casing.

SolutionAnalysis is used to determine the leak path and profile, and reduces or eliminates the need to perform intervention such as caliper runs for leak location.


This data is then used on site to engineer the Q-Seal solution to repair the Surface Casing (Outer Annulus) to Conductor communication, without having to excavate and remove surface conductor, or retrieve the tubing and cut and pull casing.

ResultFrom the analysis, a set of tailored diagnostic flow tests were carried out. These tests were analyzed on site to provide leak classification,

which indicated a leak with an equivalent diameter of 0.35 mm, most likely to be a thread leak. A solution containing specific Q-Seal designed to seal leaks of that size and type, and cope with the environmental conditions they would be subjected to in the coming years, was injected into the system via the annular wing valve

(Sample screenshot of analysis test)


Value CreatedWell certified to resume hydrocarbon injection (WAG) to regain optimum reservoir support operation.Costly excavation workover was avoided.Operation not dependent on seasonal conditions.Well was reinstated by a simpler, and much safer, process than excavation.Well was brought back to serviceable state in a much shorter timeframe than conventional processes: one day, compared to 6 weeks for excavation.GCC-WAG reinstated in 12 hours in rigless workover (w5)

Biofibre an environmentally friendly debris removal system



Overview

Technology introduction Demonstration In-house Case Studies Field Trial Further Work Process Collection and

Disposal Advantages Use Potential Applications Summary

Uptake™

Uptake™ technology - a novel fluid that has the ability to suspend and carry solid particles (such as sand) and liquid particles (such as oil), and maintain them in suspension in order to move, remove or transport those particles. It comprises fibres often in a water-based liquid, although this 'carrier' liquid can also be oil or non water based.


Information Summary

Uptake™ is environmentally friendly, made from biodegradable bio-fibres, which are non toxic to animals and plants.

Uptake™ has a much higher solid carrying capacity than Gels and will keep them in suspension indefinitely or until separation is required.

Uptake™ has a wide operating range with regard to Temperature ( above 200 degrees C) and is not affected by either strong Alkalis or Acids ( pH range 1-14 )

Uptake™ has a density of about 1 is not viscous and is relatively simple to deploy and use.

Uptake™ is compatible and can be used in conjunction with most of the chemicals commonly used in the oil industry.

Uptake™ does not require a PIG for use.

Uptake™ can be used conventionally in a PIG train to replace Gels and brines or other chemicals currently used.


Uptake™ Technical Data

Physical Properties Physical Appearance: White Fibrous Slurry Temperature Range (°C): 0 – 200 {Note, range is dependent on the freezing and boiling point of the carrier fluid used}. pH Range: 0 - 14 Density(cm³/ml): 0.991 Viscosity: 4 – 60 cps (Note, dependent on concentration & carrier fluid) Chemical Resistance: Inert Carrying Capacity (g/l): 0 – 2000

SafetyUptake™ is a green, non-hazardous, environmentally friendly bio-degradable material and non-allergenic.

Packaging Pails - 44 lbsPallets – 20 Pails, 880 lbs



Uptake™ Demonstration

The Classic Jam Jar Presentation -

1.Uptake @ 3% (96.5% water as Carrier fluid) 2.Sand – 200 grams 3.Metal swarf – Microns to 5cm > 4.Sump Oil - 25 cm3

A- Uptake™ /Ferric Oxide- suspended for 2 years B- Uptake™ /sand, swarf and oil; suspended for 2-1/2 years

Methodology Receptacle containing 200cm3 of Uptake™ @ 3% concentration added to a mixture of sand, swarf and oil hand mixed through shaking for 10 seconds.

Results Even distribution of contaminants through the matrix of fibres, fully contained in a extremely pumpable solution with no separation occurring even over an extended period of time (please see images A & B).


DEBRIS REMOVAL FROM A PIPE SYSTEM

Uptake – Cleaning and Flow Assurance in Pipes. (initially testing completed for – B.P, ConocoPhillips)

We have shown in the 22 m Clear Plastic Test Loop that Uptake:

Will suspend and remove sand, gravel and oil at above 12% of total pipe volume and where there is greater than 60% occlusion without

Uptake™ sand/gravel and oil removal study at our in-house 3” test loop (available for any desired testing requirements along with a further 1” flow loop system)


LOW FLOW DEBRIS REMOVAL FROM A PIPE SYSTEM

Additional testing carried out for Shell Research - Flow Assurance in Rijswijk led to an in-house study on the feasibility of debris removal from pipelines at previously impossibly low flow rates. <0.5m/s.

We have engineered and developed a fibre which can successfully lift, suspend and remove sand at rates as low as 0.01m/s, again this is without the requirement for a PIG. Moreover, if at any point flow is restricted or paused Uptake™ will keep the solids in suspension with no drop off. The images below are stills taken from a small video which recorded the sand removal.

Image 1 – 1.1 meter section of Perspex pipe with 1kg of sand deposited.

Image 2 – Pipe section cleared after 15 minute run time at a flow rate of between 0.02m/s & 0.01m/s


VERTICAL PUMPING AND DEBRIS SUSPENSION

Debris used for fouling of pipeline

Representation of debris dispersal in pipeline

A demonstration of Uptake’s capability was carried on 19th June 2015 for attendees from Shell.

3 1/2” perspex tube was pre-loaded with a mixture of debris over a 3.5 metrelength: 2.5 kg sand 2.0 kg pebbles 0.5 kg swarf1.5 kg of sand and oil based mud mixture.

This was pre-loaded into a test loop 3.5 m in length. A short ~ 6 feet vertical section was at the end of the horizontal flow loop.

A solution of water and 3% Uptake was pumped through the tube at a flow rate of up to 500 l/minute ( 110 gpm giving a velocity through the pipe of 1.5 m/sec (~ 5 feet/sec or ~ 300 feet/minute.) Volume pumped was 120 litres (27 gallons). This had been pre mixed in a tank.


VERTICAL PUMPING AND DEBRIS SUSPENSION

After pumping the Uptake pill train the debris in the pipe was observed to be picked up and moved into the vertical section of pipe.

Pumping was stopped and debris was observed to be held in suspension.

Pumping was resumed to remove debris from vertical section.

Pipe was observed to be clear of debris apart from a portion of the compacted sand/oil based mud.


HEAVY FINE PARTICLE REMOVAL

Study demonstrating heavy fine particle removal from a pipeline.

Test Programme synopsis –

3.5” 1 metre long section of Perspex coated with Vaseline with 10grams of ferric oxide applied.

Water ran as a control for 5 minutes at 0.4 and 1m/s

Uptake 3% flowed for 30 secs at 0.4m/s resulting in complete removal of debris and adhesive coating.


Internal view of fouled pipe section

Fouled pipe in situ

Fouled pipe after water flushing for 2 mins

Introduction of Uptake 5 seconds

Uptake flow after 20 seconds

Clear pipe section after 30 seconds of contact with Uptake and a water flush for 10 seconds


FIELD TRIAL NAM

Chemical delivery tubing, NAM • 4mm, 1km long • First “cleaned” with

water/glycol mix and nitrogen flush

• Thereafter, 1 litre slug of UptakeTM 1.5% pushed by water/glycol 50/50 mix

4mm chemical delivery tubing on coil Fibre Collection at process end in mesh covered funnel


Further work Completed to Date

Recognizing Shells pipeline issues globally, GCC has also initiated several other ground breaking studies to great success centering on Wax removal from pipelines through –

A) High Flow Abrasive cleaning B) Sustained heated cleaning C) Alternative Green Solvent


Process end Collection/Separation and Disposal

Uptake™ separation report showing effectiveness of solid/ liquid removal can be found in the interim Final report submitted previously. This study focussed in particular on how a shaker table would deal with separation albeit on a small scale. These are readily available on platforms in the drilling department. Residue can be handled like cuttings and transported by skip to shore, or further separation on the platform is also possible. (see image)

Conclusions

It is comparatively simple to separate the liquid and solid phases. Sand sized particles are difficult to remove from the Biofibre ‘matrix’ using this shaker method. Solid contaminants above 2mm can be removed relatively simply from Uptake™ by using a spray bar. The fibres do not block the screens irrespective of the mesh size. Further work has been undertaken with regard to other methods of separation such as dilution and compression, relevant information on each can be provided.


Uptake™ Advantages

1- FLEXIBILITY: One system can be used to replace the conventional pigging of lines but also clean lines which were never designed to be pigged. (Removes the risk of stuck pigs eg Gannet A)

2- LESS EQUIPMENT: Use of existing Platform/ Rig equipment, reduces reliance on specialist equipment and deck space.

3- LESS MANPOWER: One system for all pipework cleaning operations.

4- COST REDUCTIONS: Reduction in equipment and manpower, also in the consumable materials. There are also cost reductions to be had in cost/volumes of materials needed for clean-out and effluent produced at process end.

5- IMPROVED LOGISTICS: Manpower and equipment reduction, maximize the platform and drilling personnel usage. They know their asset.

6- LOW RISK: Pumping operation can be halted at any point without fear of solids drop-out. Not possible with gels!

7- WASTE HANDLING IMPROVEMENTS: drilling is already geared up to backload cuttings this would be a logical adaption for drilling equipment and processes.

8- PUMPABILITY: can be pumped in both directions and allows debris and waste to be transferred

9- REDUCTIONS IN ENVIRONMENTAL IMPACT AND HSE: No heavy pigs to lift (Dropped objects) No complicated chemicals mixes required. Biofibre is completely green. The recovered waste from the pipelines dictates the HSE requirements


How do we use Uptake™ Biofibre


•The Uptake™ Biofibre is purchased in pails or pallets as determined by the operation.

•Mixing is very simple it is mixed with whatever is the carrier fluid – done in minutes.

•Slight agitation is required this could be from a paddle mixer or from circulating on the tank.

•Any tank/tanks could be used to make up the bulk fluid.

•There is an option to ‘fly mix’ Uptake™ Biofibre however this is not recommended at this point.

•Return volumes can be to the same tank and the Uptake™ Biofibre recirculated until pipework is clean.

•A constant check on the level of contamination will give information on cleanliness achieved.

•Large volumes of uptake are easily made due to the low concentration required 2% average.

•Return volumes of Uptake™ Biofibre with 2kg/ litre of contaminants show extremely dirty pipework and the need for Extra cleaning operations.

Duration of the operation is pump rate dependent.


PipelineTank Pump Tank


POTENTIAL APPLICATIONS

• Pipeline Cleaning • Coil Tube Cleanouts • Well Completions • Fracking • Wax and hydrate removal • Umbilical line cleanout • Milling Debris (Swarf) removal.

CERTIFICATIONS

MAJOR CUSTOMERS

CONTACT INFORMATION

Abu Dhabi:

Drilltech Oilfield & Gas Equipment LLCPO Box 92869ICAD-III, Abu Dhabi MusaffahIndustrial City of Abu Dhabi- (100SR60)Abu DhabiUnited Arab EmiratesPh: +971- 2-5523421

Location Address:

Dubai:

Drilltech Oilfield Equipment Manufacturing & Services LLCPO Box 296250Plot No. 597-538Dubai Investment Park- 2DubaiUnited Arab EmiratesPh: +971-4-8016800




Thank You

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