comos @ uhde it- supported plant engineering an overview
TRANSCRIPT
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Comos @ UhdeIT- supported plant engineeringAn overview of IT-applications
Betreiberkreis Comos
Mr. Cymbrowski
Dortmund, May 2013
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Comos @ Uhde
IT supported plant engineering ©2013
2
Content / Structure
Overview
Process engineering (Comos® PR)
Instrumentation & Electrical (Comos® EI)
Equipment (Comos® EQ)
Progress Measurement (Comos® HESTIA)
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Comos @ Uhde
IT supported plant engineering ©2013
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Global Information Technology - Engineering Systems Department
Division: Global Information Technology ITG
Head: Dr. Röper
Staff: ~70 employees
Department: Engineering Systems
Head: Mr. Stramma
Deputy: Ms. Wronn
Staff: ~ 20 employees
Applications:
– Comos (Siemens)
– SP P&ID, SP-I, SP 3D (Intergraph)
– PDMS, AVEVA Net (AVEVA)
– AutoCAD (Autodesk)
– IRP (Uhde Development)
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Comos @ Uhde
IT supported plant engineering ©2013
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Comos facts
Comos facts
– More than 400 global floating licences (Comos basic + Comos ET)
– More than 400 Comos user worldwide
– Own expertise in Comos customizing since 1996
– Productive usage of Comos since 1997
– 5 Comos Administrators
– 4 Comos Applications � Comos PR, EQ, EI, HESTIA
– Comos 9.2 (32Bit) Update 5004
– 4 physical + 20 virtual Terminalserver (max. 8 - 10 User) with load-balancing
– Additional servers in subsidiaries worldwide
(India, Russia, Mexico, Thailand, South Africa, Australia, E)
– Windows 2008 R2 64Bit with Citrix 6.0
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IT supported plant engineering ©2013
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Information Technologies – Overview – UTE (=“Uhde Total Engineering”)
PipingIRP
ElectricalComos EI
Progress
ControlPrimavera
PFDAutoCAD
ProcessComos PR
Document
ManagementSAP-DMS
EstimateUCS
Mechanical Completion
ICAPS
cFolders
Techn. Calc.Programms
SimulationAspen Plus
De
live
rab
les
Co
mo
sH
ES
TIA
EquipmentComos-EQ
Structure Data Explorer
SDE
PDS
SP 3D
Piping &Arrangement
PDMS
AutoCAD PID
PIDSP P&ID
SP-I
Instrument
sComos EI
Site Management
SMS
Cost
ReportingZwika
Cost Control
inhouseserv.KKE
Cost Control
subcontractsKKF
Record of
OrdersBUL
Material
Management
Expediting
SAP / Web
Shipping
LOADS
Spares
SAP / Web
Manual copyingManual electronic
transfer
Automatic electronic
transfer
Bill ofQuantityAvanti Pro
MaterialReceivingSiteTraxx
Logistic
Provider(Deufol,
Duisport)
SP-I
Instrument
sComos EI
ElectricalComos EI
EquipmentComos-EQ
Mass balance streams
Process Fluid list
Process Data tomeasurement &control points
Process Fluid list
Stream tables Process fluid listProcess Data to measuring- and control points
Pipe classesFluids (incl. Design-conditions)
Instrumentation data
Equipmentlist
Technical datafor the order
Purchase requisition
E-Consumer
Component listComponent list
Calculation data
Order Data
Building- and Assembly-data
Equipmentlist
Construction Unit
WorkunitsEngineering hours
Activities
Manpower loading data
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Month 0Month 6
Month 20 Month 28 Month 32Month 4
Month 10 Month 26
ConstructionCommis-sioningDetail EngineeringBasic Engineering
Simulation
SmartPlant P&ID
AutoCAD PFD
Comos® PR
Comos® EQ
Comos® EI
PDMS / PDS / SP 3D
IRP
Use of IT Tools for contract processing
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Comos @ Uhde
IT supported plant engineering ©2013
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Content / Structure
Overview
Process engineering (Comos® PR)
Instrumentation & Electrical (Comos® EI)
Equipment (Comos® EQ)
Progress Measurement (Comos® HESTIA)
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IT supported plant engineering ©2013
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Process Engineering: Comos® PR
PipingIRP
ElectricalComos EI
Progress
ControlPrimavera
PFDAutoCAD
ProcessComos PR
Document
ManagementSAP-DMS
EstimateUCS
Mechanical Completion
ICAPS
cFolders
Techn. Calc.Programms
SimulationAspen Plus
De
live
rab
les
HE
ST
IA
EquipmentComos-EQ
Structure Data Explorer
SDE
PDS
SP 3D
Piping &Arrangement
PDMS
AutoCAD PID
PIDSP P&ID
SP-I
Instrument
sComos EI
Site Management
SMS
Cost
ReportingZwika
Cost Control
inhouseserv.KKE
Cost Control
subcontractsKKF
Record of
OrdersBUL
Material
Management
Expediting
SAP / Web
Shipping
LOADS
Spares
SAP / Web
Manual copyingManual electronic
transfer
Automatic electronic
transfer
Bill ofQuantityAvanti Pro
MaterialReceivingSiteTraxx
Logistic
Provider(Deufol,
Duisport)
Mass balance streams
Process Fluid list
Process Data tomeasurement &control points
Process Fluid list
Stream tables Process fluid listProcess Data to measuring- and control points
Pipe classesFluids (incl. Design-conditions)
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Comos @ Uhde
IT supported plant engineering ©2013
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Comos® PR: Task
� Administration of process data of
– Fluids
– Material streams
– Instrumentation
� Editing of the material streams derived from simulation for the PFD-material
streams bar
� Editing and transfer of process data of fluids and instruments to downstream
disciplines
� Link between fluids and material streams
� Relating material streams to instruments
� Internal consistency check
(e.g. between design conditions of fluid and material streams)
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IT supported plant engineering ©2013
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Comos® PR: Architecture / Structure
Process Database
I
M
P
O
R
T
C
A
L
C
U
L
A
T
I
O
N
S
Working Area
E
X
P
O
R
T
Elektronic Transfer
Selected measuring and control devicesfr. COMOS EI
Mass balance fr. Simulations-tools or Excel
Fluid list to
IRP
Streams to
AutoCAD (PFDs)
Fluid list to
COMOS EI
Selected measuring and control devices to
COMOS EI
Database
Fluids
Instr. & MSR
Database
Database
Selected measuring and control devices
fr. SPPID
Fluid list to
SPPID 1)
Streams
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Comos @ Uhde
IT supported plant engineering ©2013
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Content / Structure
Overview
Process engineering (Comos® PR)
Instrumentation & Electrical (Comos® EI)
Equipment (Comos® EQ)
Progress Measurement (Comos® HESTIA)
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IT supported plant engineering ©2013
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Instrumentation: Comos® EI
PipingIRP
ElectricalComos EI
Progress
ControlPrimavera
PFDAutoCAD
ProcessComos PR
Document
ManagementSAP-DMS
EstimateUCS
Mechanical Completion
ICAPS
cFolders
Techn. Calc.Programms
SimulationAspen Plus
De
live
rab
les
HE
ST
IA
EquipmentComos-EQ
Structural Data Explorer
SDE
PDS
SP 3D
Piping &Arrangement
PDMS
AutoCAD PID
PIDSP P&ID
SP-I
Instrument
sComos EI
Site Management
SMS
Cost
ReportingZwika
Cost Control
inhouseserv.KKE
Cost Control
subcontractsKKF
Record of
OrdersBUL
Material
Management
Expediting
SAP / Web
Shipping
LOADS
Spares
SAP / Web
Manual copyingManual electronic
transfer
Automatic electronic
transfer
Bill ofQuantityAvanti Pro
MaterialReceivingSiteTraxx
Logistic
Provider(Deufol,
Duisport)
Process Data tomeasurement &control points
Process Fluid list
Process fluid listProcess Data to measuring- and control points
Pipe classesFluids (incl. Design-conditions)
Instrumentation data
Technical datafor the order
Equipmentlist
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IT supported plant engineering ©2013
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Comos® EI- Instrumentation: Tasks
� Generation and management of
– Instrument specifications for enquiries and ordering
– Control system specifications with I/O-list and logic diagrams
– BoQ for Erection
– Wiring diagram
� Generation of
– Loop-Index
– Loop-Summaries
– I/O-List
– Cable list
– Instrument list
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IT supported plant engineering ©2013
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Electrical: Comos® EI
PipingIRP
ElectricalComos EI
Progress
ControlPrimavera
PFDAutoCAD
ProcessComos PR
Document
ManagementSAP-DMS
EstimateUCS
Mechanical Completion
ICAPS
cFolders
Techn. Calc.Programms
SimulationAspen Plus
De
live
rab
les
HE
ST
IA
EquipmentComos-EQ
Structural Data Explorer
SDE
PDS
SP 3D
Piping &Arrangement
PDMS
AutoCAD PID
PIDSP P&ID
SP-I
Instrument
sComos EI
Site Management
SMS
Cost
ReportingZwika
Cost Control
inhouseserv.KKE
Cost Control
subcontractsKKF
Record of
OrdersBUL
Material
Management
Expediting
SAP / Web
Shipping
LOADS
Spares
SAP / Web
Manual copyingManual electronic
transfer
Automatic electronic
transfer
Bill ofQuantityAvanti Pro
MaterialReceivingSiteTraxx
Logistic
Provider(Deufol,
Duisport)
Equipmentlist
Purchase requisition
E-Consumer
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IT supported plant engineering ©2013
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Comos® EI- Electrical: Tasks
� Generation and management of
– Enquiry- and order specifications for E-equipments
– Cost calculation for E-equipments
– Bill of quantities
– Cable laying
� Generation of
– E-consumer list
– Switchboard list, calculation of load
– Cable lists
– Cable pulling list, Section assignment, Cable tray assignment
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Comos @ Uhde
IT supported plant engineering ©2013
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Content / Structure
Overview
Process engineering (Comos® PR)
Instrumentation & Electrical (Comos® EI)
Equipment (Comos® EQ)
Progress Measurement (Comos® HESTIA)
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IT supported plant engineering ©2013
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Equipment: Comos® EQ
PipingIRP
ElectricalComos EI
Progress
ControlPrimavera
PFDAutoCAD
ProcessComos PR
Document
ManagementSAP-DMS
EstimateUCS
Mechanical Completion
ICAPS
cFolders
Techn. Calc.Programms
SimulationAspen Plus
De
live
rab
les
HE
ST
IA
EquipmentComos-EQ
Structural Data Explorer
SDE
PDS
SP 3D
Piping &Arrangement
PDMS
AutoCAD PID
PIDSP P&ID
SP-I
Instrument
sComos EI
Site Management
SMS
Cost
ReportingZwika
Cost Control
inhouseserv.KKE
Cost Control
subcontractsKKF
Record of
OrdersBUL
Material
Management
Expediting
SAP / Web
Shipping
LOADS
Spares
SAP / Web
Manual copyingManual electronic
transfer
Automatic electronic
transfer
Bill ofQuantityAvanti Pro
MaterialReceivingSiteTraxx
Logistic
Provider(Deufol,
Duisport)
Equipmentlist
E-Consumer
Component list
Calculation data
Order Data
Equipmentlist
Construction Unit
Building- and Assembly-data
Workunits
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IT supported plant engineering ©2013
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Comos® EQ: Tasks
� Construction and administration of
– Equipment specifications for inquiry and order
– Building- and installation relevant data
– Requirements for E-Consumer (especially in proposal phase)
� Generation of
– Name-Only-list
– Equipment list with technical data
– E-Consumer-list
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IT supported plant engineering ©2013
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Content / Structure
Overview
Process engineering (Comos® PR)
Instrumentation & Electrical (Comos® EI)
Equipment (Comos® EQ)
Progress Measurement (Comos® HESTIA)
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IT supported plant engineering ©2013
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Progress Measurement: Comos® HESTIA
PipingIRP
ElectricalComos EI
Progress
ControlPrimavera
PFDAutoCAD
ProcessComos PR
Document
ManagementSAP-DMS
EstimateUCS
Mechanical Completion
ICAPS
cFolders
Techn. Calc.Programms
SimulationAspen Plus
Equipment
Comos-EQStructural
Data ExplorerSDE
PDS
SP 3D
Piping &Arrangement
PDMS
AutoCAD PID
PIDSP P&ID
SP-I
Instrument
sComos EI
Site Management
SMS
Cost
ReportingZwika
Cost Control
inhouseserv.KKE
Cost Control
subcontractsKKF
Record of
OrdersBUL
Material
Management
Expediting
SAP / Web
Shipping
LOADS
Spares
SAP / Web
Manual copyingManual electronic
transfer
Automatic electronic
transfer
Bill ofQuantityAvanti Pro
MaterialReceivingSiteTraxx
Logistic
Provider(Deufol,
Duisport)
De
live
rab
les
Co
mo
sH
ES
TIA
Engineering hours
Activities
Manpower loading data
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HESTIA – Integration of Work Processes in EngineeringMain Motivation
� fast preparation and implementation of project time schedule
� definition of common engineering deliverables for the Uhde Group
� creation of transparent and common progress measurement methods
� integration of the different tasks of the Lead Engineers
� creation of a list of deliverables on demand
The Name
HESTIA is an acronym for Home office services ESTImating&planning
Approach
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IT supported plant engineering ©2013
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Deliverable definition /
Scope verification
HESTIA Tasks
Man hour calculation
Split of Work definition
Time Schedule setup
Progress tracking
Project setup /
Partner definition