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Title

Communication Controller CC84Technical Manual

SIEB & MEYER AGAuf dem Schmaarkamp 21 * D-21339 Lüneburg * (Deutschland)Telephone +049 - 4131 - 203 - 0 * Telefax: +049 - 4131 - 38562

E-Mail: [email protected]: http://www.sieb-meyer.de

Communication Controller CC84 Technical Manual

http://www.sieb-meyer.de


Copyright

Translation of the original instructions, Copyright © 2007 SIEB & MEYER AG.All rights reserved.

This manual or extracts thereof may only be copied with the explicit authorization by SIEB & MEYER AG.

Trademarks

All product, font and company names mentioned in this manual may be trademarks or registered trademarksof their respective companies.

Identification Key

900_PC_SteuerungsrechnerCC84/R06-SM-EN-HG/SÜMay 24, 2007

Technical Manual Communication Controller CC84

Contents

Contents

1 About this Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.1 Measuring Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.2 Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.3 Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.4 Product Designations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2 Safety Instruction and Application Advice. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72.2 Appropriate Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82.2.1 First Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82.2.2 Second Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82.2.3 PDS (Power Drive System) of Category C1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82.2.4 PDS of Category C2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82.2.5 PDS of Category C3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82.3 Transport and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102.4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102.5 Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112.6 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122.7 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122.8 Guarantee. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3 Unit Assembly Complying EMC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

5 Front View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175.1 Perspective View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175.2 Description of the Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

6 Dimensional Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196.1 Dimensions in mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196.2 Dimensions in Inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

7 Type Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

8 Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258.1 X11 - Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258.2 X12 - VGA Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268.3 X13 - COM1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278.4 X19 - Voltage Supply of the Communication Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278.5 X33 - Ethernet (Intranet) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288.6 X34 - USB 1 to 6 (Universal Serial Bus) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298.7 X35 / X38 - PC Keyboard and Mouse (PS/2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298.8 X36 - LPT Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

9 BIOS Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 319.1 Definition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 319.2 SIEB & MEYER Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 319.3 Modify BIOS Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

10 System Recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

11 Maintenance and Troubelshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3511.1 Exchanging the Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3511.2 New Start after Power Failure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3611.3 Exchanging the Network Card under Windows 2000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

12 Appendix: Revisions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Communication Controller CC84 Technical Manual 1

Contents

2 Technical Manual Communication Controller CC84

About this Manual

1 About this Manual

This manual contains information necessary for connecting your device.

1.1 Measuring Units

Apart from the commonly used units for dimensions, SIEB & MEYER uses the unitsHU and WU, which are explained in the following.

1.2 Symbols

The following table explains the symbols used in this manual for describing purpo-ses. Technical symbols and signs are supposed to be known and therefore not ex-plained.

Abbreviation Meaning

HU technical unit for the height 1 HU = 44.45mm / 1.75 inches

WU technical unit for the width 1TU = 5,08 mm / 0.2 inches

Symbol Meaning

* Points to further information concerning the subject.

Warning: Indicates dangers which may cause damages to the product or personal in-juries.

Indicates dangerous contacts.

Indicates dangerous currents and voltages.

Indicates dangerous hot surfaces.

L Indicates general notes, to which special attention should be paid to.

1 Indicates measures or steps to be taken by the user.

LEDs indicating the module status

LED on

LED off

LED flashes

Protective earth conductor

GND


About this Manual

1.3 Abbreviations

General abbreviations

BGV Regulations of the German professional association concerning the pre-vention of accidents (German Berufsgenossenschaftliche Verordnung)

CC SIEB & MEYER Communication ControllerCE -labelling (Communauté Européenne = European Community); con-

firms the conformity of products with the relevant EU standards and gui-delines

DIN Deutsches Institut für Normung = German Institute for StandardsDZ differential measuring system for Z-axis (depth-controlled drilling/routing)EC European CommunityEEC European Economic CommunityEMC electromagnetic compatibilityEN EuropeanstandardEnDat Encoder DataFC SIEB & MEYER product designation for Frequency ConverterHDLC high level data link controlHz/MHz Hertz/MegahertzIEC International Electrotechnical CommissionIPC industrial-PCLCD liquid crystal displayLED light emitting diodeLSB lowest significant bitMB MegabyteMC SIEB & MEYER product designation for Motion ControllerMD SIEB & MEYER product designation for Motion DriveMSB most significant bitn.c. not connectedNMI not maskable interruptNTC NTC-resistor ( negative temperature coefficient)PDS Power Drive System (product standard EN 61 800-3)POF plastic optic fiberPS SIEB & MEYER product designation for Power Supply modulesPTC PTC-resistor ( positive temperature coefficient)TFT thin film transistorUPS uninterruptable power supplyVAC alternating current voltage

VCO voltage controlled oscillatorVDC direct current voltage

VDE Verband Deutscher Elektrotechniker = Association of German Electrici-ans


About this Manual

Physical connections

Physical connections are designed according to the type of wiring with the followingabbreviations:

1.4 Product Designations

Product names mentioned in this documentation are trademarks or registered trade-marks of their respective companies.

The appropriate name of the company is characterized in CAPITAL LETTERS.

Examples:

SIEB & MEYER Power Supply 26.84.1KPHOENIX terminal connectormeasuring system by HEIDENHAIN

I inputO output


About this Manual


Safety Instruction and Application Advice

2 Safety Instruction and Application Advice

2.1 General Information

According to Low-Voltage Directive 2006/95/ECMachine Directive 2006/42/ECElectromagnetic Compatibility 89/336/EEC

WarningIn principle, the complete installation, the initial operation and themaintenance must only be carried out by spezialized staff.Trained staff, according to this fundamental safety instruction, arepersons, familiar with the installation, mounting, initial and perma-nent operation of the product and, are qualified appropriately for thework. The standards DIN VDE 0100 and DIN VDE 0110 and also thelegal national rules for prevention of accidents must be paid atten-tion to.

WarningDuring the operation the units can have hot surfaces according totheir protection system.

When ferrite rings are used temperatures may reach temperaturesover 80°C. Only use wires suitable for temperatures over 80°C. Thismeets the flammability class UL 94V-0, RTI 105°C.

Consider the corresponding notes in the manual.

WarningSubjects can be damaged and persons be injured

when covers are removed illegally,during any improper use,when either the installation or the operation is incorrect.

WarningConsult SIEB & MEYER before carrying out any modifications wi-thin the unit.

Safety Instruction/Application Advice 7


2.2 Appropriate Use

Definition of the concepts acc. to IEC / EN 61800-3

2.2.1 First Environment

Environment with residential districts; this environment contains also establishmentswhich are directly connected without intermediate transformer to the low-voltagepower supply network, which supplies buildings used for domestic purposes (households).

Annotation: Examples for establishments within the first environment are houses,apartments, stores or offices in residential buildings.

2.2.2 Second Environment

Environment with all remaining establishments (e.g. industrial establishments) whichare not directly connected to a low-voltage power supply network, which suppliesbuildings used for domestic purposes.

Annotation: Examples for establishments within the second environment are indus-trial areas and technical areas of buildings which are supplied by a transformer.

2.2.3 PDS (Power Drive System) of Category C1

PDS with a rated voltage lower than 1,000 V, which is to be used within the first en-vironment.

2.2.4 PDS of Category C2

PDS with a rated voltage lower than 1,000 V, which is neither a device with connectornor a movable device and which must be installed and operated for the first time byan expert, if it is used within the first environment.

Annotation: An expert is a person or an organisation which has the necessary expe-rience for the installation and/or initial operation of drive systems including its EMCaspects.

2.2.5 PDS of Category C3

PDS with a rated voltage lower than 1,000 V, which is to be used within the secondenvironment and not within the first environment.

8 Safety Instruction/Application Advice


Before initial operation, make sure that the machine will not expose danger (e.g. run-away moves). The conformity according to the safety standard EN 60204-1 and EN61800-5-1 must have been proven.

The manufacturer of the system or the machine has to meet the requirements of thelegal values regarding the Electromagnetic Compatibility (EMC). SIEB & MEYER´sunits can be operated in industrial areas, provided the attached EMC information hasbeen taken into consideration.

SIEB & MEYER takes care in its own EMC laboratory over their products to meet therespective standards, when they are installed properly.

Deviations of the construction and the installation, described in the documentationand in the manual “Unit Assembly Complying EMC” require new measurements ofthe system or machine by the machine manufacturer to meet the statutory require-ments.

Appropriate proceedings according to the EMC Product Standard (PDS) DIN/EN 61800-3 ensure the use in industrial areas.

Products, not equipped with an AC supply line filter must be operated with a se-ries connected mains filter! Detailed information can be found in the chapter"Unit Assembly Complying EMC".

If using the drive systems in residential areas, in business and commercial areas aswell as in small trade, the user has to take additional and larger filter measurements.

SIEB & MEYER products meet the requirements of the Low-Voltage Directive 2006/95/EC. The coordinated standards of the series IEC / EN 50178 and IEC / EN 60 204-1 in combination with IEC / EN 60 947 and IEC / EN 61800-5-1 are strictly used forthe products.

Technical data and the connection specification can be found in the respective prod-uct documents.

According to EN 61800-3, the electronic power drive systems (PDS) developedby SIEB & MEYER must be used in industrial establishments which are not direct-ly connected to a low-voltage power supply network, which supplies buildings inresidential districts (also called second environment, category C3). Products ofthis kind are only partly available.Since all products by SIEB & MEYER are electronic equipment used for the ope-rati on of motors, electric loads and provided for the installation into machines orparts of a stationary installation, the safety-relevant aspects of the Machine Direc-tive (2006/42/EC) must be taken into account.

WarningIf the mechanics or the electronics of the device is modified, the con-formity with the EC/EEC directives and thus the CE label will expire.



2.3 Transport and Storage

Make sure, that the unit is correctly used. The following points must especially be tak-en into consideration:

Protection against mechanical damage (transport, handling, etc.)!Protection against dirt and humidity!Dry and well-ventilated storage area!No storage in the open!Storage temperature between -25°C to +55°C (-13°F to +131°F)! Shortly it maybe +70°C (+158°F).Protection against contact with electronic components (electrostatic discharge)!No modification of insulating distances!

2.4 Installation

The drive components are designed for fulfilling the degree of pollution 2 accordingto IEC 61800-1 / DIN EN 50178.

The units can be loaded to their maximum up to a height of 1,000 m M.S.L(3,281 ft M.S.L.) For an operation in areas higher than 1,000 m M.S.L. (3,281 ft M.S.L.) the ca-pacity must be reduced by 15 % per 1,000 m (3,281 ft.)The ambient air must not contain aggressive, electrically conductive or flamma-ble substances and must not contain any amount of dust.The maximum relative humidity is approx. 95 % (no condensation).The admissible ambient temperature during the operation is between +5°C and+40°C (+41°F and +104°F).At temperatures higher than 40°C (104°F) the capacity must be reduced by -1.5% per 1°C. Annotation: F = C × 9/5+ 32; C = (F- 32) × 5/9Make sure that the fans installed in the units have sufficient space to take in andexhaust the cooling air!Do not touch electronic components.

SIEB & MEYER products contain electrostatically sensitivecomponents that may easily be damaged by improper handling.



2.5 Electrical Connection

The electrical installation must be carried out according to the relevant electricalcodes (e.g. appropriate wire gauges, fuse protection and connections of ground con-ductors must be considered).

Recommendations for the installation according to the EMC (e.g. shields, connectionto earth and line installations) can be found in the technical documents of the unit(only for machine manufacturers). The manufacturer of the system or machine hasto meet the requirements of the legislation regarding the EMC.

All work at and within the units must only be carried out, when they are turnedoff, the mains supply is cut and the DC bus is completely discharged!The mains supply must be protected via an overload release with restricted guid-ance for each mains phase.The mains line should only be connected, when the work is completed!Before turning on the unit the first time, make sure that the connected machinewill not have runaway axes!After turning off the unit hazardous voltages may still exist for up to 3 minutes inthe power supply (due to capacitors).Capacitive loads must not be connected to the output phases of the servo am-plifiers and frequency converters.Prevent cable loops. Therefore, the units must only be connected to earth at theprovided PE connection for the mains supply line and the racks only at the pro-vided earth screw.

In general, the operation can be made with residual current operated devices. Nev-ertheless, like all clocked units of the power electronics, also SIEB & MEYER´s prod-ucts can lead leakage currents via the earth system. Depending on the sensitivity ofthe residual current operated device and the installation type, the operation alongwith the device may arise problems. The following points should be taken into con-sideration:

Use shortest motor leads possible.Do not connect additional consumers to the same residual current operated de-vice.Use a residual current operated device with high response threshold for the sep-arate power supply, e.g. 300mA.

The valid rules for prevention of accidents (e.g. VBG 1 and VBG4) should be paid attention to, when working at current-car-rying units.



2.6 Operation

Systems, into which servo amplifiers and frequency converters are mounted, possi-bly must be equipped with additional protective devices according to the valid safetyinstructions (e.g. law about technical material, rules for prevention of accidents,etc.).

All doors and covers must be closed during the operation.

2.7 Maintenance

The unit, especially the fan, must be checked regularly for cleanness and functiondepending on the ambient pollution.

2.8 Guarantee

The guarantee is only granted when the points 2.1 to 2.7 are taken into consider-ation.This Safety Instruction and Application Advice does not assure any features.

SIEB & MEYER AG

Lüneburg, January 31, 2007

WarningIn order to ensure a trouble-free operation of the installation, the fix-ing screws of all front panels and housing parts must always be tight-ened!

WarningA first programming carried out by SIEB & MEYER does not releasethe user from his duty to check programmed values for their correct-ness!

These safety instructions must be kept!


Unit Assembly Complying EMC

3 Unit Assembly Complying EMC

The manual “Unit Assembly Complying EMC“ is available in German and Englishand comprises

the EMC guidelinesInformation regarding the professional grounding and wiringSafety-Relevant AspectsExtracts from the EMC product standard

Availability:Hard copy version directly from SIEB & MEYERPDF file on CD-ROM directly from SIEB & MEYERPDF file in the Internet under www.sieb-meyer.de

AchtungThe EC guidelines for the electromagnetic compatibility (EMC)must be taken into consideration for the initial operation of allSIEB & MEYER units!

EMC 13


Unit Assembly Complying EMC

14 EMC

Technical Data

4 Technical Data

Communication Controller CC84Cabinet steel plate, zinc coated 1.5 mm Weight 9 kgHeight [HU] 7Width [TU] 37Ambient temperature (during opera-tion)Convection must be possible!

+5°C to +45°C

Relative humidity 10% - 90% to 20°C (not condensing)max. 50% to 40°C (not condensing)

Air intake (bottom)The air intake must be free of corrosive gases and is realized via filter mats (120 x 120 x 6 mm).Filter mats must be cleaned regularly!

Connection90 - 264 VACmax. 5 A for 115 VAC (type 2 A), max. 2.5 A for 230 VAC (type 1 A)47 / 63 Hz

Processor Celeron 2 GHzClock frequency 2 GHz

MemoryRAM 512 MBhard disk ≥ 20 GB

Interfacesserial 2 x RS232 (1 x internal, 1 x external)parallel 1

USB 6 x USB 2.0 (compatible to USB 1.1)Network 2 x 10BaseT / 100BaseT EthernetMonitor VGA analogDrive 3.5" floppy disk drive

WarningWhen installing the Communication Controller in horizontal position,do not install it with the disk drives downwards, because in this posi-tion the maximum permissible load of the combined write/read headbearing would be exceeded.

Note that the PC mounted in vertical position is exposed to mechan-ical loads caused by the axial strokes of the Z axes.


Technical Data


Front View

5 Front View

5.1 Perspective View

WarningIf necessary, always use the main switch (ON/OFF) for turning thedevice on or off and never use the “ON” key!


Front View

5.2 Description of the Front Panel

Keys/switches

LED indications

Connectors

Key MeaningRESET Reset touch keyON/OFF ON/OFF main switch

Key Color Status MeaningHDD green access to hard diskPOWER green voltage supply available

Key Meaning Description

X11 Ethernet connection to a higher-ranking controller page 25

X12 VGA monitor page 26X13 COM1 - peripheral devices page 27X19 mains connection page 27

X33 Ethernet connector for internal network connection page 28

X34 USB - peripheral devices page 29X35 PS/2 keyboard page 29X36 LPT interface page 30X38 PS/2 mouse page 29

WarningIf necessary, always use the main switch (ON/OFF) for turning thedevice on or off and never use the “ON” key!

ON RESETHDDPOWER

X34 X34

USB1 USB2

X11

CC84

LINK TO MC84

AUDIO

X33INTRANET

X34X34

USB3/4

X12VGA

X36LPT

X13COM1

X34X34

USB5/6

X35KBD

X38MOUSE

X19

100-240 VAC50/60HZ

ON

OFF


Dimensional Drawings

6 Dimensional Drawings

6.1 Dimensions in mm



6.2 Dimensions in Inch


Type Plate

7 Type Plate

The type plate with the device code is fixed on the side panel of the CommunicationController CC84 next to the license label.

The device code on the type plate contains the following information:

050 01 X XX X X XX X

Specialized front panel, additional components or similar

Software15 = Windows 2000 Professional German16 = Windows 2000 Professional English17 = without operating system

Main memoryA = 256 MB DDR266B = 512 MB

Processor typeA = Intel Celeron 2 GHz, socket 478

Content, mounted components00 = CC84 with mainboard 886ATXU version 1, Intel 845G chip set 01 = CC84 with mainboard 886ATXU version 2, Intel 845GV chip set

Type of housing1 = standard housing CC84, 7 HU, wall mounting, horizontal


Type Plate


Connectors

8 Connectors

8.1 X11 - Ethernet

Connectionbetween the Communication Controller CC84 anda higher-ranking control

Connecting cable

Pin assignment on the device8-pole female RJ45 connector ↔ 8-pole female RJ45 connector

shielded cross-over cabletwisted-pair wires: 1/2, 3/6, 4/5,7/88-pole male RJ45 connector ↔8-pole male RJ45 connectorThe cable shield is connected tothe busbar and to the connectorshell.

1

2

3

6

12345678

12345678

3

6

1

2

4

5

4

5

7

8

7

8

Fig. 1: RJ45 cable (cross-over)

1 8 1 8

Fig. 2: Ethernet cable (X11)

8-pole female RJ45 connec-

torPin I/O Designation Description Pin I/O 8-pole female

RJ45 connector

1 O TX+ transmit data 3 I2 O TX- transmit data- 6 I3 I RX+ receive data+ 1 O456 I RX- receive data- 2 I78


Connectors

8.2 X12 - VGA Monitor

Extension cable for the connection of a VGA monitor to the Communication Control-ler CC84

Connecting cable

shielded round cable15-pole male submin D connector (3 rows of pins) ↔ 15-pole female submin Dconnector (3 rows of pins)The cable shield is connected to the busbar and to the connector shell.

Pin assignment on the device (CC84)

15-pole female submin D connectorone-to-one pin assignment

*ID bits serve for the automatic identification of the connected monitor.

15-pole female submin D connec-

torPin I/O Designation

1 O redcolor signals2 O green

3 O blue4 I ID2*5

GND6789

10 GND11 I ID0*12 I ID1*13 O HSYNC14 O VSYNC15

L The maximum length of the cable is 2.5 m.

1

510

15

11 11

1510

5

16 6

Fig. 3: Extension cable for VGA monitor

5

16

10

11

15


Connectors

8.3 X13 - COM1

Serial COM interface with RS232-specification on the Communication ControllerCC84

Connecting cable

shielded round cableone-to-one pin assignment9-pole female submin D connector ↔ 9-pole male submin D connectorThe cable shield is connected to the busbar and to the connector shell.


9-pole male submin D connector (CC84/X13) ↔ 9-pole female submin D con-nector (COM)

8.4 X19 - Voltage Supply of the Communication Controller

The voltage supply of the Communication Controller is specified as follows:

100 - 240 VAC50/60 Hz

9-pole male Sub-min D connector Pin I/O Designation Description

1 I DCD data carrier detect2 I RX receive data3 O TX transmit data4 O DTR data terminal ready5 GND ground6 I DSR data set ready7 O RTS request to send8 I CTS clear to send9 I RI ring indicator

L The second serial interface (COM2) is only provided internally forexample for uninterruptible power supply (UPS), dongle etc.

9

1 6

5

16

95

Fig. 4: Connection cable for COM interface (RS232)

59

16

L Use a standard cable for the mains supply of a PC.


Connectors

8.5 X33 - Ethernet (Intranet)

Internal network connectionbetween the Communication Controller CC84 anda network server

Connecting cable

Pin assignment on the device

8-pole female RJ45 connector (CC84/X33) ↔ 8-pole female RJ45 connector

)

shielded round cable (one-to-one)twisted-pair wires: 1/2, 3/6, 4/5,7/8.8-pole male RJ45 connector ↔8-pole male RJ45 connectorThe cable shield is connected tothe busbar and to the connectorshell.


torPin I/O Designation Description Pin I/O


tor1 O TX+ transmit data 1 I2 O TX- transmit data- 2 I3 I RX+ receive data+ 3 O4 45 56 I RX- receive data- 6 I7 78 8

1

2

1

12345678

12345678

1

2

1

3

6

4

5

7

8

2

3

6

4

5

7

8

Fig. 5: RJ45 cable (one-to-one)

1 8 1 8

Fig. 6: Ethernet cable (X33)


Connectors

8.6 X34 - USB 1 to 6 (Universal Serial Bus)

There are six USB connectors on the Communication Controller CC84 allowing toconnect peripheral devices via appropriate cables.

All connectors are compatible to USB 1.1 and USB 2.0.

8.7 X35 / X38 - PC Keyboard and Mouse (PS/2)

There are two PS/2 connectors on the Communication Controller CC84 allowing toconnect a

PC keyboard (connector X35) and amouse (connector X38).

Pin assignment on the device (CC84))

6-pole mini connec-tor acc. to DIN Pin Designation

1 DATA2 n.c.3 GND4 +5V5 CLOCK6 n.c.

6

4

5

3

2 1


Connectors

8.8 X36 - LPT Interface

Parallel LPT interface on the Communication Controller CC84

Connecting cable

shielded round cable25-pole male submin D connector ↔ 25-pole female submin D connectorThe cable shield is connected to the busbar and to the connector shell.


25-pole female submin D connector

25-pole female sub-min D connector Pin I/O Designation

1 O Strobe2 O Data 03 O Data 14 O Data 25 O Data 36 O Data 47 O Data 58 O Data 69 O Data 7

10 I Acknowledge11 I Busy12 I Printer end13 I Select14 I Autofeed15 I Error16 O Init printer17 O Select input

18-25 GND

14

25

1

13

14

25

1

13

Fig. 7: Connecting cable for LPT interface

815

19


BIOS Setup

9 BIOS Setup

9.1 Definition

The BIOS (basic input output system) consists of a block of fundamental commandsfor adjusting different components of the computer (such as CPU, RAM, hard disk).

The BIOS on the mainboard of the computer is activated automatically when turningthe computer on and has the following tasks:

check the operatability of the hardware components connected to the PCgive out error messages

After the check of the hardware components by the BIOS is finished, the operatingsystem is loaded.

Generally, all menus and setting options in the BIOS are provided in English.

9.2 SIEB & MEYER Settings

The following table lists the BIOS options set by SIEB & MEYER for the Communi-cation Controller CC84 in deviation from the default settings (BIOS defaults).

These settings must not be modified!

The following settings apply for the device type 050.01.100.x:

L Consider the notes indicating for which device type the different set-tings apply. The key for the device type is on the rating plate (seepage ).

Menu in the BIOS SettingAdvanced Bios Features Boot up Floppy Seek: DisabledIntegrated Peripherals PWRON after Power-fail:

AC97 Audio:AC97 Modem:Game Port Address:Midi Port Address:

ONDisabledDisabledDisabledDisabled

Power Management Setup ACPI Function: DisabledPnP/PCI Configurations Resources Controlled by:

IRQ Resources: IRQ12:MANUALused by ISA

Table 1: BIOS settings for CC84 of the series 050.01.100xx


BIOS Setup

The following settings apply for the device type 050.01.101xx:

9.3 Modify BIOS Settings

You open the BIOS setup by pressing the <Del> key during the boot process.

The main menu displays general information about the system. The main menu al-lows to jump into submenus, in which you can set the different BIOS options.

Operating Elements

Menu in the BIOS Setting

Advanced Floppy Configuration Floppy A: 1.44 MB 3½"

Advanced Super IO Configuration OnBoard Floppy Controller: Enabled

Advanced Super IO Configuration Parallel Port Mode: ECP & EPP

Advanced ACPI Configuration ACPI Aware O/S: No

Chipset Intel ICH4 SouthBridge Configuration OnBoard SATA: Disabled

Power Restore on AC Power Loss Power On

Table 2: BIOS settings for CC84 of the series 050.01.101xx

WarningBefore modifying the BIOS settings, note the current settings to beable to recover them in the case of eventual problems.

Escape keyQuit the BIOS setup.

, , , Arrow keysMove between the different menu items. The selected menuitem is marked.

Enter keySelect a menu item or jump into a submenu.

PgUp, PgDn / +,- keyMove between the options for a menu item or set the value fora menu item.

Quit the BIOS and save the modifications.


System Recovery

10 System Recovery

Communication Controllers of the seriesCC84 that have been purchased togetherwith an operating system are delivered with arecovery CD. This recovery CD allows recov-ering the operating system of the CC84. Re-covering the operating system might benecessary in the following cases:

The operating system does not work orthe system chrashes repeatedly.The hard disk has been exchanged.

Among other files the recovery CD includesan image file. This image file contains all data(as compressed data) that were part of theSIEB & MEYER IPC when it was delivered. These data can be reloaded on the ex-isting hard disk or a new hard disk with the help of a special program (in the moment:Snapshot).

To recover the operating system, the following is requiredan external CD/DVD drive with USB connectorthe recovery CD (suitable for your PC hardware)For devices of the type CC84 with the article designation 050.01.100xx the field"Kontron 886LCD/ATXU“ must be marked with a cross. For devices of the type CC84 with the article designation 050.01.101xx the field"Kontron 886101LCD/ATXU“ must be marked with a cross, additionally the CDmust be labeled with "101".

Since the operating system does not work when the image file is loaded, the PC mustbe booted from the recovery CD.This process depends on the used hardware.

1 Connect the external CD/DVD drive via USB to the CC84 and insert the CD.

CC84 of the series 50.01.100xx1 Turn on the CC84 and press the "Del" key on the keyboard several times to open

the BIOS (Basic Input Output System).1 Change the boot order in the menu "Advanced BIOS Features".1 Select the CD/DVD drive connected via USB in the submenu "First Boot De-

vice".1 Quit the BIOS by pressing the "F10" key and save your settings.

The PC boots automatically from the inserted CD.

CC84 of the series 50.01.101xx1 Turn on the CC84 and press the "F11" key several times to open the boot menu. 1 Select the CD/DVD drive connected via USB in the boot menu and start the re-

covery CD.Then, a DOS program (presently Snapshot) is loaded from the CD. The programreads and decompresses the image file saved on the CD and reloads the indi-vidual files to the hard disk. For this purpose confirm the safety request "Restor-ing Image from CD to Harddisk (Partition C) ?? Y/N" with "Y" and the <Return>key.After the confirmation always the first primary partition of the hard disk is over-written, i.e. set up again.

for Backup or Archival purposes only with SIEB & MEYER IPC

Mainboard

Kontron C3-400with Intel BX

Kontron C3-400with VIA Twister

Kontron C3-400with Intel815

Kontron 886 LCD/ATXU

Operating System

WIN2000 engl.

WIN2000 ger.

WIN2000 chin.

WIN-Xpe

WIN98SE engl.

WIN98SE germ.

WIN98SE chin.

RECOVERY MEDIA

Portions � 1983 -2004, Microsoft Corporation.All Rights Reserved.


System Recovery

1 After the operating system has been recovered disconnect the USB drive andstart the CC84 by pressing the key combination <Ctrl + Alt + Del> or by turningon and off the power supply unit.

L During the above described process always the English keyboard isused (also when working with a German operating system). Thatmeans the "Z" key must be pressed instead of the "Y" key.

WarningAll data of the first partition will be lost irretrievably.Since the size of the partition is also saved in the image file, only harddisks of the same (or a higher) capacity can be recovered.


Maintenance and Troubelshooting

11 Maintenance and Troubelshooting

11.1 Exchanging the Battery

In order to exchange the battery on the mainboard of the CC84 take the followingsteps.

After the battery has been exchanged settings such as the time and date get lost andmust be set again. Furthermore, the BIOS settings must be checked and correctedif necessary.

Restoring the BIOS Settings (CC84 of the Series 050.01.100xx)

1 Press the <DEL> key several times when starting the CC84. The BIOS is opened.

1 Set the submenu item "Integrated Peripheral" → "PWRON after Power-fail" to"ON". This ensures that the CC84 is restarted automatically after a power failure hasoccurred.

1 Check other BIOS settings by means of the table on page 31 and correct them,if necessary:

Restoring the BIOS Settings (CC84 of the Series 050.01.101xx)1 Press the <DEL> key several times when starting the CC84.

The BIOS is opened.1 Set the submenu item "Power" → "Power Restore on AC Power Loss" to "Power

on". This ensures that the CC84 is restarted automatically after a power failure hasoccurred.

1 Restoring BIOS settings that were lost because the lithium cell of the mainboardwas empty is possible by executing the menu item "Load OEM Default Data". All important BIOS settings are set to the correct value (see table on page 32).

1 Disconnect all cables and unscrew the device from thewall or switching cabinet.

1 Unscrew the 6 screws (TX20) at the rear panel of theCC84 and remove the rear panel.

1 Remove the battery from the mainboard of the CC84:For this purpose remove the battery manually whilepressing carefully on the lateral fixing clip of the batteryand (see figure).

1 Insert a new battery (lithium cell 3 V, CR2032, positivepole faces upwards)

1 Fasten the rear panel of the CC84 with the screwsagain.

1 Connect the cables again.



11.2 New Start after Power Failure

Problem:

The CC84 is not restarted automatically after a power failure has occurred. Thismight have one the following reasons:

defect of the mainboard or the power supply unitBIOS settings of the CC84 have been lost (BIOS = Basic Input Output System)

Remedy:

Manual Restart


The BIOS is opened.1 Set the submenu item "Integrated Peripheral" → "PWRON after Power-fail" to

"ON". This ensures that the CC84 is restarted automatically after a power failure hasoccurred.

1 Check other BIOS settings by means of the table on page 31 and correct them,if necessary:


The BIOS is opened.1 Set the submenu item "Power" → "Power Restore on AC Power Loss" to "Power

on". This ensures that the CC84 is restarted automatically after a power failure hasoccurred.

1 Restoring BIOS settings that were lost because the lithium cell of the mainboardwas empty is possible by executing the menu item "Load OEM Default Data". All important BIOS settings are set to the correct value (see table on page 32).

1 In order to restart the CC84 press the "ON"switch on the rear side of the front panel bymeans of a pointed object. If then the "POWER" LED is on, the CC84 isstarted and continuing work is possible. If, how-ever, the "POWER" LED is off, the mainboard orthe power supply unit is defective.

O N RE SET

HD DPO WER

X34 X34

USB1 USB2

X11

CC84

LINK TO MC84

AUDIO

X33INTRANET

X34X34

USB3/4

X12VGA

X36LPT

X13COM 1

X34X34

USB5/6

X35KBD

X38MO USE

X19

100-240 VAC50/60HZ

ON

OFF

ON RESETHDDPOWER

X34



11.3 Exchanging the Network Card under Windows 2000

In order to exchange the network card in the CC84 under Windows 2000, take thefollowing steps:

1 Shut-down the CC84 and turn it off.1 Remove the network card from the CC84 and install the new network card.1 Turn on the CC84 and start it.

Windows detects the new hardware and installs - if provided - the required driversautomatically. If the drivers are not provided, they must be installed manually (vianetwork, USB, disk etc.).

1 Click with the rightmouse button on thedesktop on "My NetworkPlaces" and select theitem "Properties".

A window is opened in whichat least one "Local Area Con-nection" is displayed. That isthe new network card.

1 Select the text for the new network cardand double click on the marked text.

The window for the status page of the con-nection is opened. In this window you can seewhether the new network card was installedsuccessfully (Status: Connected; Speed:100Mbps).

1 Click on the button "Properties". The window "Local Area Location 2 Proper-ties" is opened.

1 Deactivate the check boxes for "Client for Mi-crosoft Networks" and "File and Printer Shar-ing for Microsoft Networks".

1 Activate the check box for "Internet Protocol(TCP/IP)" and click on the button "Proper-ties".



The window "Internet Protocol (TCP/IP) Prop-erties" is opened.1 Activate the radio button "Use the follow-

ing IP Address" and enter the values asfollowed:

1 Confirm your entry with "OK".

A message will be displayed indicating that theentered IP address is already used (Windowsreminds the IP address for the network cardwhich now does not exist anymore!).1 Click on the button "No" in order to apply the IP address you have entered for

the new network card.1 Close the two windows.

1 Change the name of the con-nection from "Local Area Con-nection" for example into"MC84" and confirm your en-try with "OK".

After you have done the settingsthe connection to the CNC is avail-able again.

IP address 192.168.050.002Subnet mask 255.255.255.0


Appendix: Revisions

12 Appendix: Revisions

The appendix describes alterations made in comparison with the last version of themanual.

Identification key900_PC_SteuerungsrechnerCC84/R02-SM-EN-HG/SÜMarch 01, 2005

Chapter “Technical Data”EMC standards for the resistance to interferences have been added.

Chapter “Dimensional Drawings”The dimensional drawings have been updated.

Identification key900_PC_SteuerungsrechnerCC84/R03-SM-EN-HG/SÜApril 21, 2005

Chapter “Technical Data”The technical data of the device have been modified.

Identification key900_PC_SteuerungsrechnerCC84/R04-SM-EN-HG/SÜMay 09 2006

The chapter “Type Plate” has been added.In the chapter “BIOS-Setup” information for “SIEB & MEYER settings" havebeen added for the different device types.The BIOS settings have been removed.

Identification key900_PC_SteuerungsrechnerCC84/R05-SM-EN-HG/SÜApril 02, 2007

1 The chapter "System Recovery" was added.

Identification key900_PC_SteuerungsrechnerCC84/R06-SM-EN-HG/SÜMay 24, 2007

1 The chapter "Maintenance and Troubleshooting“ was added.


Appendix: Revisions


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