commercial, industrial, residential portable generator · 2011-11-16 · 25 0c3011 2 cover, oil...

FOR YOUR NEAREST AUTHORIZED SERVICE CENTER 1-800-333-1322

Owner’sManual

UULLTTRRAA SSOOUURRCCEECommercial, Industrial, Residential

Portable Generator

MODELS:004451 (12,500 Watt)004582 (15,000 Watt)

• Safety

• Assembly

• Operation

• Maintenance

• Troubleshooting

• Electrical Data

• Parts

• Warranty

by Generac Power Systems, Inc.

GOVERNORACTUATOR

30

8587a

8687

GREEN

WHITE

YX

OFF

ON

J2

J1

+-

2

22

77A66A

11

BA

44S

11S

6

44

REGULATORVOLTAGE

WHITE

Y

X G

30A TWISTLOK120/240V

120V/20A

HOT

HOT3

1

WHITE

WHITE

5

LINE 4

LOAD 2

C.B.30A

C.B.30A

C.B.20A

C.B.20A

C.B.30A

30AC.B.

TRANSFORMERSIDLE CONTROL

CONTROL

ON/OFFIDLE

0

LOP

FSS

SP2

IM2

D

IM1

SP1D

ICSSR

66 77

10A AUTORESET BKR

12Vdc OUTLET

ENGINE WIRING

77

66 6

2

77A

66A

77

66A

13A

1515

15

15

15

0

0

00

0

0

0

0

0

18

15

13

13

167

167

15B

11

11

11

4444

22

22

22

22

11

1111

11

11 11

44

44

44

44

44

44

44

0

0

15A

BLK

229

229

11A

11A

44A

44A44B11B

11C11D

44D

22

22 22

0

0

0

0

0

0

0

0

0

0

0

GFCIDUPLEX120V/20A

HOT3

1

HOT

WHITE

4

5

WHITE

2G

WHITE

G

WHITE

120V/30ATWISTLOK

120V/30ATWISTLOK

F1

0

0

0

0

0

15 15

0

0

0

0

4

13

15R1

D2

141414

14

14

14

14

14

14

17

15B

BLK

0

0

ELECTRONIC GOVERNOR /ENGINE SHUTDOWN P.C.B.

CB1

50AC.B.

55

55

55A

5555A

11

0

11

44

86

86

86

16783

83

BLACK

BATTERY12V

RED

SM

SC

86

13

16

16

15

15

14 14

00

SWITCH

SCR

TB1

TB2

RECTIFIER

BATTERYCHARGE

BATTERYCHARGERECTIFIER

181

2

4

5

6

7

8

9

10

11

3

12

PIN #

4

4

4

RED

12

34

67

8910

5

11

12PIN #

167

0

044C

0

22

22

22

222222

GND

LEGENDBA - BRUSH ASSEMBLYCB1 - 5AMP AUTO RESET BREAKERD - ENGINE SHUTDOWN DIODED2 - 600V 12A DIODEF1 - 10A FUSEFSS - FUEL SHUT OFF SOLENOIDGND - GROUND BARIM1 - IGNITION MODULE, CYL. 1IM2 - IGNITION MODULE, CYL. 2LOP - LOW OIL PRESSURER1 - 25 OHM, 25W RESISTORSC - STARTER CONTACTOR

SM - STARTER MOTORSP1 - SPARK PLUG, CYL. 1SP2 - SPARK PLUG, CYL. 2SSR - START / STOP RELAYTB1, TB2 - TERMINAL BLOCK

SCR - STARTER CONTACTOR RELAY

120/240V50A OUTLET

(START) 0

15

17

RUN

STOP

22

22 22

22

0

22

22

66

77A

0

0

0

0

0

0 14

1413

9 10 12

5

1 2

6

4

8

CLOSEST TO BEARING

0

4

STATOR

PIN 6PIN 5PIN 4PIN 3PIN 2PIN 1

44S

16211S

0

4

6

162

55

55A

11S

44S

55A

55

77

66

10 9 8 7 6 5 4 3 2 11112

22

Sectio

n 6 —

Electrical D

ata

Co

mm

ercial-Ind

ustrial-R

esiden

tial Po

rtable G

enerato

r System

Wirin

g D

iagram

– Draw

ing

No

.0E0228

23

VOLTAGEELECTRONIC

REGULATOR

11S

162

0

6

44S

4

6

5

4

3

2

1

BCR277A

1566A

564

1012SSR

9

RESET

RESET

TEST

TEST

18

IM2SP2

IM1SP1

PRINTED CIRCUITBOARD

CONTROL

12 1011 9 278 6 45 3

J2

1

J1

15B83

TR10

167TR2

86229

44S11S

ACTUATORGOVERNOR

0 0 44C2211C22

C.B.

0000

222222

44D11D44B

11B11B

0

11A44A

22

20AC.B.20A30A

C.B.30AC.B.

30AC.B.

50AC.B.30A

C.B.

FIELD

0

167

SW1

BATTERY CHARGE WINDING

55A

10A BATTERY CHARGE WINDING77

55

11S11224444S

66

77A 66A

62 4 0

C1-12C1-11C1-7C1-6C1-1

C1-2

C1-4

C1-9

C1-8

C1-10

C1-5C1-3

77

66BCR1

13A

CB2

83167

22915B

086

SW2

FSS

LOP

0

15

17

017

15

0

0

86

14

C2-8

C2-3

C2-4

C2-10

C2-5

C2-7

C2-1

C2-215

C2-120

0

16

SC

BATTERY

BLACK

RED

SC

SM

12V

CB115A 0

C2-6

C2-11

C2-9

13

13

F1

SCR

2291415B

18

015

15 15

0

0

0

167

15

15

86

0

14

17

18

13

13

16

14

14

14

14

86

13

15

15

1515

15

1515

15

1418 18

167167

8686

4

4162

11S

44S

2211

044

11

022

44

11

022

44

11

022

4444

77A

77

66A

66

77

0

2

2

2

6

6

6

11S 4 044S

RED

BLK

BLK

83 0

0

00

0

22915B

15

15

15

0

17

17

4

SCR - STARTER CONTACTOR RELAY

SW1 - START-RUN-STOP RELAYSSR - START / STOP RELAYSP2 - SPARK PLUG, CYL. 2SP1 - SPARK PLUG, CYL. 1SM - STARTER MOTOR

SC - STARTER CONTACTORR1 - 25 OHM, 25W RESISTOR

IM2 - IGNITION MODULE, CYL. 2

FSS - FUEL SHUT OFF SOLENOID

CB1 - 10AMP AUTO RESET BREAKER

LOP - LOW OIL PRESSURE

IM1 - IGNITION MODULE, CYL. 1

GND - GROUND BAR

F1 - 10A FUSED2, D3 - ENGINE SHUTDOWN DIODE

BA - BRUSH ASSEMBLYLEGEND

120/240V50A

TWISTLOK TWISTLOK120V/30A

TWISTLOK120V/30A

DUPLEX120V 120V

GFCI

30A120/240V

POWER WINDINGDPE WINDING

I.C.T.

I.C.T.

I.C.

R1D1

TB1 TB2

D2

D3

12Vdc

BA

CB2 - 5AMP AUTO RESET BREAKERD1 - 600V 12A DIODE

BCR2 - BATTERY CHARGE RECTIFIERBCR1 - BATTERY CHARGE RECTIFIER, 10A

I.C.T. - IDLE CONTROL TRANSFORMER

SW2 - IDLE CONTROL SWITCHTB1, TB2 - TERMINAL BLOCK

13

14

Sectio

n 6 —

Electrical D

ata

Co

mm

ercial-Ind

ustrial-R

esiden

tial Po

rtable G

enerato

r System

Sch

ematic – D

rawin

g N

o.0E

0229

24

12

15

3

6 5 4

7

1817

56

58

5253 55

54

57

4243

4445

46

5149

40

39

38

16

8

12

11

9

13

23

28

19

20

22 2124

29

35

33

36

372627

3

34

32

25 3

31

303

14

10

41

47

50

Sectio

n 7 —

Exp

lod

ed V

iews an

d P

arts Lists

Co

mm

ercial-Ind

ustrial-R

esiden

tial Po

rtable G

enerato

r System

GT-990 &

GT-760 E

ng

ine (P

age 1) – D

rawin

g N

o.0E

0034

25

ITEM PART NO. QTY. DESCRIPTION

1 0C5729 1 ASSEMBLY, CRANKCASE HOUSING WITH SLEEVE

2 0C3008 1 SEAL, 38 I.D. CRANKSHAFT 3 090388 8 SCREW, TAPTITE M6-1.0 X 12 BP4 0C5372 1 ASSEMBLY, BREATHER5 0C3005 1 GASKET, BREATHER COVER6 0C3003 3 SEPARATOR, OIL BREATHER7 0D8067A 1 ASSEMBLY, HEAD #18 071983 4 RETAINER, PISTON PIN 209 0D5269 1 ROCKER, COVER 10 043790A 1 BARBED EL 90 3/8NPT X 3/811 0C2967 2 PISTON, LC12 021533 2 SET, PISTON RING 90MM13 071980 2 PIN PISTON D2014 0D4041 1 ASSEMBLY, CAMSHAFT & GEAR 15 0D4788 2 PLUG STD PIPE 3/8 STEEL SQ HD16 093064 1 ASSEMBLY, OIL FILL CAP17 0C2977 1 GASKET, CRANK CASE 18 0C5943 1 SEAL, OIL PASSAGE 19 0D4040E 1 ASSEMBLY, CRANKSHAFT

HORIZONTAL DIRECT DRIVE(GT-990)

19 0D4122E 1 ASSEMBLY, CRANKSHAFT HORIZONTAL DIRECT DRIVE(GT-760)

20 0C2969 2 ASSEMBLY, CONNECTING ROD (GT-990)

20 0D3961 2 ASSEMBLY, CONNECTING ROD (GT-760)

21 0D2157 2 SCREW SHC M6-1.0 X 50 G8.822 0C5313 1 SCREEN, OIL PICKUP23 0D4123 1 ASSEMBLY, OIL PUMP24 078699E 2 SLEEVE, SEAMED DOWEL 10 DIA.25 0C3011 2 COVER, OIL RELIEF26 0C3009 2 SPRING, OIL RELIEF 27 0C3010 2 BALL, 1/2D OIL RELIEF 28 093873 2 WASHER, LOCK RIB M629 0C5315 1 GEROTOR, OUTER30 0C5998 1 CLAMP, OIL TUBE31 0D4497 1 PLUG-CRANKCASE GOVERNOR

BORE32 0C3971E 1 ASSEMBLY, DIPSTICK WITH

HANDLE33 0D3745 1 TUBE, DIPSTICK34 0C3027 3 O-RING, OIL CLR35 0C3007 1 SEAL, 42 I.D. CRANKSHAFT 36 0C5731 1 ASSEMBLY, HOUSING COVER WITH

SLEEVE


37 0C3006 11 SCREW, HHFC M10-1.5 X 5538 0C8566 8 SCREW HHFC M6-1.0 X 2039 0C8808 2 HOOK, LIFTING40 0C2981 1 ROCKER, COVER 41 0C2979 2 GASKET, VALVE COVER 42 086515 8 KEEPER, VALVE SPRING43 0D2274 4 RETAINER, VALVE SPRING 44 0D3867 4 SPRING, VALVE 45 078672 2 SEAL, VALVE STEM D746 0C5371 4 WASHER, VALVE SPRING47 072694 4 STUD, D20 PIVOT BALL49 0D5313 4 ROCKER ARM50 0D3998 4 NUT, HEX M8-1.0 GB YELLOW

CHROME51 0D6024 2 PLATE, PUSH ROD GUIDE52 0C2976 12 SCREW HHFC M8-1.25 X 6553 086516 2 VALVE, EXHAUST54 0C2229 2 VALVE, INTAKE55 083897 4 TAPPET, SOLID56 0D8067B 1 ASSEMBLY, HEAD #257 0D9853D 4 PUSHROD 144.658 0C2978 2 GASKET, HEAD (GT-990)

0D9000 2 GASKET, HEAD (GT-760)59 0D6008 1 KIT GEAR COVER60 0D4010 1 KIT GASKET61 0D6007 1 KIT PISTON & RINGS62 0D4012 1 KIT BREATHER ASSEMBLY63 0D8675A 1 KIT HEAD ASSEMBLY CYLINDER 164 0D8675B 1 KIT HEAD ASSEMBLY CYLINDER 265 0D4015 1 KIT OIL RELIEF

Section 7 — Exploded Views and Parts Lists

Commercial-Industrial-Residential Portable Generator SystemGT-990 & GT-760 Engine (Page 1) – Drawing No. 0E0034

Item 59 (Kit) includes items 3, 30, 35 & Kit item 64Item 60 (Kit) includes items 2, 5, 17, 18, 34, 35, 40, 57, 139, 153.Item 61 (Kit) includes items 8, 11, 12, 13Item 62 (Kit) includes items 4, 5, 6Item 63 (Kit) includes items 7, 42, 43, 44, 45, 46, 47, 48, 49, 50, 51, 52,

53, 54Item 64 (Kit) includes items 42, 43, 44, 45, 46, 47, 48, 49, 50, 51, 52, 53,

54, 56Item 65 (Kit) includes items 25, 26, 27

26

108

136

115

113

120

117

119116118

112 113

114

114

111

110

122123

121

84

66

80

72

7574

86

81

69

73

6867

70

8283

85

79

104

9794

95

90

101

91

93

7776

105

103

102

9899

78

88

100108

108109

107

128

126

130

137

129

108

131

134

132

133127

135

138

141

139

140

143142

143145

144

147

146

147

153

37 150 151

152

106

92

96

89

93

71

149

DETAIL "A"

87

DETAIL "A"

155101

154155

156

157

156

158157

92 125124

Sectio

n 7 —

Exp

lod

ed V

iews an

d P

arts Lists

Co

mm

ercial-Ind

ustrial-R

esiden

tial Po

rtable G

enerato

r System

GT-990 &

GT-760 E

ng

ine (P

age 2) – D

rawin

g N

o.0E

0034


66 087680 1 WINGNUT, AIRBOX67 0D4511 1 PRECLEANER, AIR68 0D3262 1 ELEMENT, AIR CLEANER69 0D6020 1 STUD M6-1.0 X 7370 0D4183 1 ADAPTOR, SPIT BACK71 0D6327 1 GASKET, SPITBACK72 0D2774B 1 BASE, AIRBOX73 0D5125 1 SPRING, WINTER/SUMMER

VALVE74 0D2930 1 VALVE, SUMMER / WINTER75 0D4612 1 SNORKEL, AIR INTAKE76 0D6143 1 TUBE, HEAT RISER 50.8 I.D.77 0D2775 1 COVER, AIRBOX78 0D5014A 1 KNOB, AIRBOX 17mm79 0D5014B 1 KNOB, AIRBOX 95MM80 049721 1 SCREW HHC M6-1.0 X 3581 022097 1 WASHER LOCK M6-1/482 022473 1 WASHER FLAT 1/483 052857 4 NUT LOCK FLANGE M6-1.084 0D6021 4 STUD, METRIC85 0C9093 1 HOSE, BREATHER 86 0D4522 1 CONTROLLER ASSEMBLY87 074908 1 SCREW HHTT M5-0.8 X 1088 066849B 1 SCREW HHTT M5-0.8 X 8mm89 0536210209 1 ASSEMBLY, WIRE90 0C8526 1 CARBURETOR (GT-990)

0D8059 1 CARBURETOR (GT-760)91 0D4024 1 GASKET,CARB TO SPACER92 048031C 4 CLAMP HOSE BAND 1/493 030340 12" HOSE ¼ ID94 0D5282 1 GASKET, MANIFOLD TO

CARBURETOR95 086061G 1 SLEEVING 1/2" I.D.96 0D6313 1 FILTER, FUEL97 070008 4 WASHER FLAT M8 98 070006 4 WASHER LOCK M899 049821 4 SCREW SHC M8-1.25 X 30100 0C9911 1 MANIFOLD, INTAKE101 051714 3 NUT HEX M3-0.5102 0D5411 1 ROD, SUMMER / WINTER VALVE103 0D5445 1 BUSHING, MINI CONTROL PANEL104 0D5416 1 KNOB, CONTROL SUMMER /

WINTER105 0D5398 1 CHOKE ASSEMBLY106 066849 2 SCREW TAPTITE M5-0.8 X 8 BP107 0D3432 1 PANEL, CONTROL FACE PLATE108 045756 26 SCREW TAPTITE M6-1.0X 10

YELLOW CHROME109 0D4767 1 SWITCH ROCKER110 0D1142A 1 WRAPPER, LOWER CYLINDER 2 111 0D1143 1 WRAPPER, UPPER CYLINDER 2112 0C3053 1 ASSEMBLY, GROUND WIRE113 022097 4 WASHER LOCK M6-1/4114 092079 4 SCREW TAPTITE M6-1.0 X 25 BP115 0C3052 2 ASSEMBLY, IGNITION COIL116 0C4147 1 PUMP, IMPULSE117 022264 2 WASHER LOCK M4


118 0D6142 2 SCREW PPHM M4-0.7 X 40119 0D5399 1 ELBOW, RUBBER 90 DEG.120 072347 2 SPARKPLUG121 0C3017 1 STARTER122 022129 2 WASHER LOCK M8-5/16123 061906 2 SCREW HHC M8-1.25 X 85 G8.8124 0C8919 1 BRACKET, STARTER125 079246 1 SCREW HHC M6-1.0 X 16mm W/

LOCKWASHER126 0D1131 1 GUARD,FAN127 0C3022B 1 HOUSING, BLOWER GASOLINE

COOLER128 0C9763 4 NUT, GROMMET 1/4 PLUG129 0C3034 1 NUT,HEX M24130 0C3033 1 WASHER, M24131 0C3032 1 PLATE, FAN 132 0A5992 2 WASHER SHAKEPROOF INT M8

SS133 051754 2 SCREW HHC M8-1.25 X 12 G8.8134 0C3031 1 FAN, NYLON135 085011 1 INSULATOR ASSEMBLY IGNITION136 045756 4 SCREW TAPTITE M6-1X10

YELLOW CHROME137 0C3725A 1 FLYWHEEL ASSEMBLY138 0C3016A 1 PLATE, BACKING GT990 WITH

OIL COOL139 082774 1 KEY, WOODRFF 4 X 19D140 0C3043 2 GASKET, MANIFOLD / PORT 141 0C9764 4 PLASTITE,1/4-15 X 3/4142 0C3026 1 COOLER, OIL 143 040173 4 CLAMP HOSE #5.5 .62 - .62144 0C9806 2 HOSE, 3/8" I.D. X 6" LONG 145 035461A 2 BARBED STR 1/4NPT X 3/8 WITH

VIBRA SEAL146 070185 1 FILTER, OIL D 69 X 64 LONG147 0C7292 1 NIPPLE, 3/4"-16 UNF148 0D3083 1 ASSEMBLY, OIL DRAIN HOSE149 0C3025 1 SWITCH, OIL PRESS 150 0D4550 1 BRACKET, AIRBOX SUPPORT151 0C3018 1 WRAPPER, UPPER CYLINDER 1 152 0C3019 1 WRAPPER, LOWER CYLINDER 1 153 046964 1 BRASS ST ELBOW 1/4 NPT154 0D5605 1 ROD,GOV. STEP MOTOR-

CARBURETOR155 0D6341 2 ROD END156 0D6342 2 BALL STUD157 0D9784 2 NUT LOCK HEX M3-0.5158 031879 1 WASHER FLAT #4

27


Commercial-Industrial-Residential Portable Generator SystemGT-990 & GT-760 Engine (Page 2) – Drawing No. 0E0034

28

36

15

21

22

9

3

2

1

4

3112

2524

26

32

1019

16

28

27

17

10

1932

28

31

32

17

32 31

33

29

28

13

28

18

10

7

29

11

23

24

6

5

8

14

34

30

35

2220

31

30

37

39

38

41

40

40

41

39

42

4344

45

28


Commercial-Industrial-Residential Portable Generator SystemGenerator – Drawing No. 0D4488

29


1 0C6934 1 ADAPTOR, ENGINE2 0D2123 1 STATOR 12.5KW

0D2134 STATOR 15KW3 0D2132 1 ROTOR 12.5KW

0D2133 ROTOR 15KW4 0C6043B 1 CARRIER, REAR BEARING5 0D2492 1 EXHAUST MANIFOLD6 0D2726 1 MUFFLER7 0C4138 2 GASKET, EXHAUST8 0D3547 1 COVER, ALTERNATOR AIR IN9 031971 1 BEARING 10 0C3168 3 5/16 SPECIAL LOCK

WASHER11 0D1838 1 SCREW IHHC 3/8-24 X 15.50 G512 0D3549 4 SCREW IHHC M8-1.25 X 400 G8.813 0C7038E 1 BRACKET, ALT MOUNTING14 032712 4 SCREW HHTT #10-32 X 1.7515 083512 1 SCREW TAPTITE M8-1.25 X 16 BP16 0C7038D 1 ENGINE MOUNTING PLATE17 0C7758 6 RUBBER MOUNT18 0388050AF0 1 BATTERY CABLE, BLACK19 0C2417A 1 EARTH STRAP 3/8X 3/820 082121C 1 CLIP-J VINYL COAT .625 ID21 066386 1 ASSEMBLY, BRUSH HOLDER22 0C2824 3 SCREW TAP-R #10-32 X 9/16


23 0A2038 1 WASHER FLAT 3/8 ZINC24 022237 5 WASHER LOCK 3/825 022511 4 SCREW HHC 3/8-16 X 1-1/4 G526 022131 4 WASHER FLAT 3/8-M10 ZINC27 039288 4 SCREW HHC M8-1.25 X 55 G8.828 022145 22 WASHER FLAT 5/16 ZINC29 049820 4 NUT LOCK HEX M8-1.25

NYLON INSERT30 043116 5 SCREW HHC M6-1.0 X 12 31 022129 18 WASHER LOCK M8-5/1632 022259 12 NUT HEX 5/16-18 STEEL33 059637 2 SCREW TAPTITE 3/8-16 X 3/4 BP34 0D5100 1 SHIELD, MUFFLER HEAT35 0D5823 1 U-BOLT & SADDLE36 0C8565 4 SCREW SHC M8-1.25 X 1837 0D5833 1 PANEL, MUFFLER BOX BACK38 0D5834 1 PANEL, MUFFLER BOX END39 090388 3 SCREW HHTT M6-1.0 X 1240 022473 5 WASHER FLAT 1/441 022097 5 WASHER LOCK M6-1/442 0D5133 1 SPARK ARRESTOR SCREEN43 0D5133A 1 RETAINER, SPARK

ARREST SCREEN44 045764 1 SCREW HHTT M4-0.7 X 845 0D6214 1 SHIELD, RUBBER MOUNT


Commercial-Industrial-Residential Portable Generator SystemGenerator – Drawing No. 0D4488

545455

11

22

15151414

1313

5959

66

5959

4242

4141

12124242

4141

1111

42425959

4141

10104646

8899

4141

4242

4343

3838

3939

4040

88

4444

18181717

4545

1616

18181717

1919

2020

47,4847,48

2828

4141

3333

4242 77

3131

3030

3232

99 88

4949

36363737

3434

3535

2929

2727

1717

1818

1818

2222

1717

2626

2525

5151

99

882323

442121

44

5050

5353

5757

5656

5252

61612424

5858

5555

6060

6262

33

6363

30

Sectio

n 7 —

Exp

lod

ed V

iews an

d P

arts Lists

Co

mm

ercial-Ind

ustrial-R

esiden

tial Po

rtable G

enerato

r System

Co

ntro

l Pan

el – Draw

ing

No

.0E0227


1 087968 1 SWITCH, ROCKER -/02 090418 1 OUTLET, 12VDC SNAP3 0D6640 1 COVER, GOVERNOR CONTROL4 090987 6 SCREW PPHM M3-0.5 X 125 0D2502 1 PANEL, SHEET METAL 6 068868 2 OUTLET 30A 120V RECEPT7 022985 2 WASHER FLAT #68 043182 10 WASHER LOCK M39 051714 6 NUT HEX M3-0.5 G810 075207A 4 CIRCUIT BREAKER 30A 11 075207 2 CIRCUIT BREAKER 20A12 0D4969 1 OUTLET 50A 125/250V13 043437 1 OUTLET 30A 125/250V14 0D4968 1 OUTLET 20A 120V DPLX15 0D4966 1 OUTLET 20A 120V GFCI16 0D1004E 1 CIRCUIT BREAKER 50A 400V

2POLE17 051716 8 NUT HEX M5-0.8 G818 022152 8 WASHER LOCK #1019 0D5045 1 DIN RAIL 59.5mm LONG20 067680 1 ASSEMBLY VOLTAGE REGULATOR

60HZ21 0D4409 1 ELECTRONIC GOVERNOR / IDLE

CONTROLLER22 052844 1 RELAY PNL 12VDC SPST 30A23 0D4766 1 RELAY 12VDC 5A 3PDT 240V24 0D2691 1 CONTROL PANEL BOX25 023484L 1 BUSHING SNAP26 0A1661 2 RIVET POP .156 X .160-.164 / #2027 048766 1 BLOCK TERMINAL 20A 2 X 6 X

1100V28 0D3550 1 BLOCK DOUBLE ROW TERMINAL 8

POSITION29 049939 1 RECTIFIER MSC 12A 600V30 070370 1 WASHER MICA .20331 030468 1 WASHER STEP NYLON .20


32 022158 1 NUT HEX #10-3233 023897 1 WASHER FLAT #1034 057405 1 RESISTOR 25R 5% 25W35 022473 1 WASHER FLAT 1/436 022097 1 WASHER LOCK M6-1/437 049813 1 NUT HEX M6-1.0 G838 065795 2 RECTIFIER-BATTERY CHARGER39 0D4804 2 TRANSFORMER, IDLE CURRENT40 0C1085 4 SCREW PPHM M3-0.5 X 841 051715 18 NUT HEX M4-0.7 G842 022264 18 WASHER LOCK M443 048512 1 CIRCUIT BREAKER 5 X 144 087962 1 CIRCUIT BREAKER 10 X 1 12VDC

1/4"QC45 036261 2 RIVET POP .125 X .129-.133 / #3046 0A2769 1 LUG GRND 8 TABS47 032300 1 HOLDER FUSE48 028578 1 FUSE 10A X AGC1049 055444 1 HEATSINK50 075475 2 SCREW PPHM M4-0.7 X 1051 049815 4 SCREW HHC M5-0.8 X 16 G8.852 0A2053 1 SCREW HHC M6-1.0 X 65 G8.853 055440 2 SCREW HHC M5-0.8 X 25 G8.854 045770 1 SCREW HHC M5-0.8 X 10 G8.855 0D5734 2 SPACER .25 X .50 X 1.556 074908 18 SCREW HHTT M5-0.8 X 1057 075235 1 SCREW PPHM M5-0.8 X 3058 080823 2 SCREW PPHM M5-0.8 X 5059 038150 14 WASHER FLAT #860 0D6140 1 GASKET, PORTABLE CONTROL

PANEL61 075476 2 SCREW PPHM M4-0.7 X 1662 027565 A/R TAPE ELEC UL PERMACEL63 058000K 2 NUT TRIC M5-0.8

31


Commercial-Industrial-Residential Portable Generator SystemControl Panel – Drawing No. 0E0227

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1 057058 4 SCREW HHC M6-1.0 X 552 0D5315 4 RUBBER TANK MOUNT3 0D4570 1 CAP, FUEL WITH GAUGE & VENT4 0D22850SRV 1 KIT, FUEL TANK5 045771 4 NUT HEX M8-1.256 022129 10 WASHER LOCK M8-5/167 022145 14 WASHER FLAT 5/168 0D4565 1 BRACKET BATTERY9 0D3545 2 BOLT,BATTERY J-BOLT10 022287 2 SCREW HHC 1/4-20 X 3/4 G511 022473 2 WASHER FLAT 1/412 022097 2 WASHER LOCK M6-1/413 022127 2 NUT HEX 1/4-2014 0388040AK0 1 BATTERY CABLE, RED15 0D4575 1 BATTERY U116 0D5202 1 NUT WING 5/16-18 BRASS17 0D5199 4 WASHER FLAT 5/16 BRASS18 029809 1 NUT HEX 5/16-18 BRASS19 0C3168 1 5/16 SPECIAL L/WASH20 0D5198 1 SCREW HHC 5/16-18 X 1.5 BRASS21 0E0317 1 BRACKET FRONT FOOT22 027007 2 VIB MOUNT23 0D5303 4 WASHER FLAT .25ID X 1"OD24 042909 2 SCREW HHC M8-1.25 X 3025 090388 4 SCREW HHTT M6-1.0 X 1226 064101 6 NUT LOCK FL 3/8-1627 039214 6 BOLT CARR 3/8-16 X 1


28 0D9165 1 AXLE, 3/4"DIA X 30"29 045900 2 WASHER FLAT 3/430 0D7668 2 12.3" PNEUM WHEEL 3/4" AXLE31 0D4999 2 PIN COTTER 1/8 X 1-1/432 0D4044 2 BRACKET, WHEEL SPACER33 0D3700 4 NUT FLANGE M6-1.0 NYLOK34 0D2497 1 HANDLE35 022532 4 SCREW HHC 5/16-18 X 2-1/2 G536 027028 6 NUT LOCK HEX 5/16-18 NYLON

INSERT37 0D2271 1 FRAME38 052762 4 SCREW HHC M5-0.8 X 45 G8.839 051713 8 WASHER FLAT M540 049226 4 WASHER LOCK M541 051716 4 NUT HEX M5-0.842 050190 2 WASHER FLAT 1"43 078299 1 BUSHING TANK DEXTOR44 080270 1 VALVE, PLASTIC TANK45 0D5142 1 AIR DEFLECTOR46 096021 2 GROMMET .75 X .06 X .5047 048031C 2 CLAMP HOSE BAND ¼48 030340 18" HOSE ¼ ID49 075763 1 BOOT BATTERY CABLE50 075763A 1 BOOT STARTER CABLE51 0E0318 2 SPACER, AXLE52 030795 2 SCREW HHC 5/16"-18 X 1"


Commercial-Industrial-Residential Portable Generator SystemFrame, Handle & Wheel Kit – Drawing No. 0E0695

commercial, industrial, residential portable generator · 2011-11-16 · 25 0c3011 2 cover, oil...

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