commander 1000 top-drive cementing head
TRANSCRIPT
2 © 2012 HALLIBURTON. ALL RIGHTS RESERVED.
Commander™ 1000 Cement Head – Safety Moment: Rig Up
Plan for the casing crew to install necessary crossovers for the plug container
Review lifting procedures and hand signals with hoist operator Use a tag line to control lifting of the plug container Use a man basket or an approved safety harness when working at
heights Never place hands or feet below the plug container Cement lines and other equipment used at height must have safety
restraining line If you are not directly involved with the installation, move out of the
zone
3 © 2012 HALLIBURTON. ALL RIGHTS RESERVED.
Commander™ 1000 Cementing Head – Overview
Launch balls and drill pipe darts Number of chambers can be increased Integrated swivel design Plug loading and minor maintenance on the rig Dynamic plug launch Remote operated 4.0-in ID Kelly valves Wireless remote system removes man riding Lloyds and DNV type and product certified
4 © 2012 HALLIBURTON. ALL RIGHTS RESERVED.
Commander™ 1000 Cementing Head – Technical Specifications
Maximum hook load 2 million lb
Maximum working pressure 10,000 psi
Combined performance rating 2 million lb at 10,000 psi
Rated torque 75,000 ft-lb
Swivel rated 30 rpm
Pump rate via main bore 20 bpm
Pump rate via bypass bore 16 bpm
5 © 2012 HALLIBURTON. ALL RIGHTS RESERVED.
Commander™ 1000 Cementing Head – Dimensions
Tool length 182.63 in.
Upper chamber length 25.13 in.
Lower chamber length 31.71 in.
Plug Chamber ID 4.0 in.
Nominal OD 16.95 in.
Connections 6 ⅝ in. API full hole
Manual ball drop port ID 3.06 in.
Tool weight
– Without wireless remote control (WRC) 6,633 lb.
– With wireless remote control (WRC) 6,983 lb
Swivel side connections 2 in. 1502
Two 2-in. 1502
3-in Ball-drop port
Lowerchamber
Upper chamber
Nominal OD
6 © 2012 HALLIBURTON. ALL RIGHTS RESERVED.
Commander™ 1000 Cementing Head – Wireless Remote
Specifications Zone 1 Wireless range 150 ft Operated by fillable nitrogen cylinders Operates 4.0-in ID Kelly valves Uses field proven oil and gas industry wireless technology
7 © 2012 HALLIBURTON. ALL RIGHTS RESERVED.
Commander™ 1000 Cementing Head – Plug Loading
Tools designed for safely loading rubber and foam plug types
Loading tool for rubber type darts
Loading tool for foam type darts
8 © 2012 HALLIBURTON. ALL RIGHTS RESERVED.
Commander™ 1000 Cementing Head – Transportation
Basket certification DNV Length 33-ft width 4-ft Plugs loaded with head in the basket
9 © 2012 HALLIBURTON. ALL RIGHTS RESERVED.
Commander™ 1000 Cementing Head – Field Maintenance
Seals for the valve inserts, plug indicator and ball drop port are accessible for routine field maintenance
10 © 2012 HALLIBURTON. ALL RIGHTS RESERVED.
Commander™ 1000 Cementing Head – Training and Information
Animation developed Sales information sheet Operations & maintenance manuals Case histories Operator training plan
