command station - acorn eng · 2020. 2. 27. · command station lead-free thermostatic mixing valve...

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Command Station Lead-Free Thermostatic Mixing Valve And Re-Circulating Station Submittal # CSMV Revised: 02/21/2020 Certifications: SPECIFICATIONS: GUIDE SPECIFICATION: Tempering valve and recirculation pump shall be provided within an Acorn Command Station. Included will be combination temperature/pressure gauges on the inlets and outlet, full port lockable ball valves for service stops, cartridge-style inlet checks w/strainers, a hose connection for creating demand locally, a circuit setter (or thermostatic balancing valve), an Aquastat (optional) , a ® 120V GFCI convenience outlet and a by-pass loop for ease of set-up. The entire assembly will be attached to a welded unistrut frame for support and to assist in mounting the finished assembly. The complete assembly shall be air tested for the integrity of all connections. Checkstops are not acceptable as the inlet service stops. The assembly shall be lead-free. Acorn model Number CSMV-XXXXXX. Re-Circulation pump model ____________. ASSE 1017 CSA B125.3 Minimum Hot Water Supply* ...................................... 5°F (3°C) Above Set Point Valve Specifications: Maximum Operating Pressure: ................... 125 PSI (861 kPa) Maximum Hot Water Supply Temp: ..................... 180°F (82°C) Outlet Temp. Range: ....................... 100°F-160°F (38°C-71°C) Flow Rate at 45 PSI (310 kPa) differential: MV17-1: ..................................................... 15 GPM (56.8 LPM) MV17-2: ...................................................... 45 GPM (170 LPM) MV17-3: ...................................................... 90 GPM (341 LPM) MV17-4: .................................................... 150 GPM (568 LPM) MV17-5: .................................................... 225 GPM (852 LPM) Minimum Flow: MV17-1: ...................................................... 0.5 GPM (1.9 LPM) MV17-2: ...................................................... 1 GPM (3.8 LPM) MV17-3: ...................................................... 2 GPM (7.6 LPM) MV17-4: ...................................................... 3 GPM (11.4 LPM) MV17-5: ...................................................... 4 GPM (15.1 LPM) Acorn Controls assumes no responsibility for use of void or superseded data. © Copyright Acorn Controls , City of Industry, CA, Division of Acorn Engineering Company, a member of Morris Group International. Please visit or most current www.acorneng.com specifications. Member of Morris Group International™ ACORN ENGINEERING COMPANY P.O. BOX 3527 City of Industry, CA Phone 800-488-8999 91744, U.S.A. 626-336-4561 Fax 626-961-2200 www.acorneng.com FEATURES: l Combination Temperature/Pressure gauges . l Commercial quality thermal actuator provides repeatable, reliable performance. l ® Factory assembled to a heavy duty, welded unistrut for quick and easy installation. Assembly is pneumatically tested as a complete unit to 80 PSI (556 kPa). l A GFCI receptacle for electrical components. l Upgradable to Acorn BASyC (CSMV-1 is not Upgradable). l G Lead-Free solid brass body with corrosion resistant and lead-free internal components. l Temperature adjustment is made using an Allen wrench. A locknut on the bonnet prevents unauthorized or accidental temperature adjustment. l The MV17 is capable of exceeding the temperature control accuracy requirements of ASSE 1017 at Zero GPM actual user demand. The system must include a continuously operating Re-Circulation pump capable of meeting the minimum flow rate shown on the included chart (.5 to 4 GPM based on the model) with a correctly adjusted balancing valve. l Integral checks with screens to prevent backflow and to filter debris from entering the valve. l Includes lockable brass ball valves. l Valves are IAPMO certified per ASSE 1017 and CSA B125.3. * Under Normal Operating Conditions. G The wetted surface of these valves contacted by consumable water contains less than 0.25% of lead by weight in conformance with national lead free law. DESCRIPTION: The Acorn Controls Command Station is a self-contained tempering and Re-Circulating system. Every system is factory assembled to a welded heavy duty mounting frame for simplified installation. The Acorn Command Stations are 100% factory tested and utilize the MV17 valve (or valves) which are IAPMO certified, at the published minimum flow, to exceed the performance requirements set forth in the ASSE 1017 standard. Acorn Controls Command Stations are designed to reduce the potential for improper piping, missed connections and/or failing to include key system control components that are common with contractor “design-as- you-build” types of installation. Acorn Controls Command Stations have a much smaller footprint and minimize material waste on site. For any future troubleshooting that may become necessary, a Command Station ensures you have quick and easy access to all key components needed for the process. ASSE 1017 performance based on actual demand or recirculation pump flow rate or a combination of both. See FEATURES regarding control performance at ZERO GPM user demand. NOTE: Patent Pending Federal Public Law 111-380 (No Lead) CSMV-3 Shown Page 1 of 4

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Page 1: Command Station - Acorn Eng · 2020. 2. 27. · Command Station Lead-Free Thermostatic Mixing Valve And Re-Circulating Station Submittal # CSMV Revised: 02/21/2020 Certifications:

Command StationLead-Free Thermostatic Mixing ValveAnd Re-Circulating Station

Submittal # CSMVRevised: 02/21/2020

Certifications:

SPECIFICATIONS:

GUIDE SPECIFICATION:Tempering valve and recirculation pump shall be provided within an Acorn Command Station. Included will be combination temperature/pressure gauges on the inlets and outlet, full port lockable ball valves for service stops, cartridge-style inlet checks w/strainers, a hose connection for creating demand locally, a circuit setter (or thermostatic balancing valve), an Aquastat (optional) , a

®120V GFCI convenience outlet and a by-pass loop for ease of set-up. The entire assembly will be attached to a welded unistrut frame for support and to assist in mounting the finished assembly. The complete assembly shall be air tested for the integrity of all connections. Checkstops are not acceptable as the inlet service stops. The assembly shall be lead-free. Acorn model Number CSMV-XXXXXX. Re-Circulation pump model ____________.

ASSE 1017CSA B125.3

Minimum Hot Water Supply* ...................................... 5°F (3°C) Above Set Point

Valve Specifications:

Maximum Operating Pressure: ................... 125 PSI (861 kPa)

Maximum Hot Water Supply Temp: ..................... 180°F (82°C)

Outlet Temp. Range: ....................... 100°F-160°F (38°C-71°C)

Flow Rate at 45 PSI (310 kPa) differential:MV17-1: ..................................................... 15 GPM (56.8 LPM)MV17-2: ...................................................... 45 GPM (170 LPM)MV17-3: ...................................................... 90 GPM (341 LPM)MV17-4: .................................................... 150 GPM (568 LPM) MV17-5: .................................................... 225 GPM (852 LPM)

Minimum Flow:MV17-1: ...................................................... 0.5 GPM (1.9 LPM)MV17-2: ...................................................... 1 GPM (3.8 LPM)MV17-3: ...................................................... 2 GPM (7.6 LPM)MV17-4: ...................................................... 3 GPM (11.4 LPM)MV17-5: ...................................................... 4 GPM (15.1 LPM)

Acorn Controls assumes no responsibility for use of void or superseded data. © Copyright Acorn Controls , City of Industry, CA, Division of Acorn Engineering Company, a member of Morris Group International. Please visit or most current www.acorneng.comspecifications.

Member of Morris Group International™

ACORN ENGINEERINGCOMPANY

P.O. BOX 3527City of Industry, CA

Phone 800-488-899991744, U.S.A.

626-336-4561Fax 626-961-2200

www.acorneng.com

FEATURES:

l Combination Temperature/Pressure gauges .

l Commercial quality thermal actuator provides repeatable, reliable performance.

l®Factory assembled to a heavy duty, welded unistrut for

quick and easy installation. Assembly is pneumatically tested as a complete unit to 80 PSI (556 kPa).

l A GFCI receptacle for electrical components.

l ™ Upgradable to Acorn BASyC (CSMV-1 is not Upgradable).

l G Lead-Free solid brass body with corrosion resistant and lead-free internal components.

l Temperature adjustment is made using an Allen wrench. A locknut on the bonnet prevents unauthorized or accidental temperature adjustment.

l The MV17 is capable of exceeding the temperature control accuracy requirements of ASSE 1017 at Zero GPM actual user demand. The system must include a continuously operating Re-Circulation pump capable of meeting the minimum flow rate shown on the included chart (.5 to 4 GPM based on the model) with a correctly adjusted balancing valve.

l Integral checks with screens to prevent backflow and to filter debris from entering the valve.

l Includes lockable brass ball valves.

l Valves are IAPMO certified per ASSE 1017 and CSA B125.3.

* Under Normal Operating Conditions.G The wetted surface of these valves contacted by consumable water contains less than 0.25% of lead by weight in conformance with national lead free law.

DESCRIPTION:The Acorn Controls Command Station is a self-contained tempering and Re-Circulating system. Every system is factory assembled to a welded heavy duty mounting frame for simplified installation. The Acorn Command Stations are 100% factory tested and utilize the MV17 valve (or valves) which are IAPMO certified, at the published minimum flow, to exceed the performance requirements set forth in the ASSE 1017 standard. Acorn Controls Command Stations are designed to reduce the potential for improper piping, missed connections and/or failing to include key system control components that are common with contractor “design-as-you-build” types of installation. Acorn Controls Command Stations have a much smaller footprint and minimize material waste on site. For any future troubleshooting that may become necessary, a Command Station ensures you have quick and easy access to all key components needed for the process.

ASSE 1017 performance based on actual demand or recirculation pump flow rate or a combination of both. See FEATURES regarding control performance at ZERO GPM user demand.

NOTE:

Patent Pending

FederalPublic Law111-380 (No Lead)

CSMV-3 Shown

Page 1 of 4

Page 2: Command Station - Acorn Eng · 2020. 2. 27. · Command Station Lead-Free Thermostatic Mixing Valve And Re-Circulating Station Submittal # CSMV Revised: 02/21/2020 Certifications:

Model Number & Options_____________________________________________________________________Quantity_______________

Contact_________________________________________________Title____________________________________________________

Signature (Approval forManufacturing)__________________________________________________________________Date ____________________________S

EL

EC

TIO

N S

UM

MA

RY

& A

PP

RO

VA

L F

OR

MA

NU

FA

CT

UR

ING

Company_______________________________________________________________________________________________________

800-488-8999or 626-336-4561

www.acorneng.com

# CSMV Revised: 02/21/2020

Acorn Controls warrants that its products are free from defects in material or workmanship under normal use and service for a period of one year from date of shipment. Acorn’s liability under this warranty shall be discharged solely by replacement or repair of defective material, provided Acorn is notified in writing within one year from date of shipment, F.O.B. Industry, California.

Page 2 of 4

CSMV

1st CELL

Valve Sizes

MV17-2

MV17-3

MV17-4

MV17-5

Return Pipe Size

1/2"

3/4"

1"

1-1/4"

1-1/2"

2"

3rd CELL

Recirciculation Pump

No Pump and No AquaStat

Pump with AquaStat Control

Pump Only

4th CELL

Auto Balancing Valve

No Automatic Balancing Valve

Thermostatic Balancing Valve (TBV)

Thermostatic Limiting Valve (TLV)

D

E

5

ORDERING CODE FOR COMMAND STATIONS

2

3

INSTRUCTIONS: Create your custom CSMV ordering code using this guide from below.

4

G

1

3

5

0

™MV17-1 - 15 GPM (56.8 LPM) (NOTE: This valve is not BASyC Ungradable)

MV17-2 - 45 GPM (170 LPM)

MV17-3 - 90 GPM (341 LPM)

MV17-4 - 150 GPM (568 LPM)

MV17-5 - 225 GPM (852 LPM)

EXAMPLES FOR CELL 3

Incl. Pump and AquaStat.... ................ 1

Pump Only........................................ 3

EXAMPLES FOR CELL 4

Include TBV .................................... 5

Include TLV .................................... 6

TBV or TLV requires return piping (2ndCell) and replaces Circuit Setter. Pump details determine if the TBV or TLV can be supplied.

MV17-1 1

H

F

C

Example for Cell 2

Include 1” Return Piping ......................E

If you include a recirculation pump then the return size must be provided.

Return piping includes check valves, ball valves and circuit setter.

0

2nd CELL

1st Cell 2nd Cell 3rd Cell 4th Cell 5th Cell 6th Cell

MV17-5.............................5

Example for Cell 1

6

5th CELL

Cold Water By-Pass (One Pipe Size Smaller Than Inlet) EXAMPLES FOR CELL 5

Cold Water By-Pass............... 1

6th CELL

Hot Water By-Pass (One Pipe Size Smaller Than Inlet)

Hot Water By-Pass 1

EXAMPLES FOR CELL 6

Hot Water By-Pass................. 1

For a CSMV-5 The -CWB Will Be 1-1/4”

0 No Hot Water By-Pass

Cold Water By-Pass 1

0 No Cold Water By-Pass

0

For a CSMV-5 The -HWB Will Be 1-1/4”

PUMP DETAILS:

MAKE/MODEL: __________________

OR

______GPM @ _______FT. HEAD

VOLTAGE:______________________

VOLTAGE:______________________

Page 3: Command Station - Acorn Eng · 2020. 2. 27. · Command Station Lead-Free Thermostatic Mixing Valve And Re-Circulating Station Submittal # CSMV Revised: 02/21/2020 Certifications:

Certifications:

ASSE 1017CSA B125.3

Acorn Controls assumes no responsibility for use of void or superseded data. © Copyright Acorn Controls , City of Industry, CA, Division of Acorn Engineering Company, a member of Morris Group International. Please visit or most current www.acorneng.comspecifications.

Member of Morris Group International™

91744, U.S.A.

Fax 626-961-2200

City of Industry, CA

www.acorneng.com

ACORN ENGINEERING

P.O. BOX 3527

626-336-4561

COMPANY

Phone 800-488-8999

TECHNICAL DIMENSIONS: LESS OPTIONAL -TBV

Command StationLead-Free Thermostatic Mixing ValveAnd Re-Circulating Station

Page 3 of 4Submittal # CSMVRevised: 02/21/2020

52-1/2"(1336)

59"(1500)

CSMV-2

CSMV-3

CSMV-4

INLET "A" "B" 1 "C" "D"OUTLET

3/4" 1"

1" 1-1/4"

1-1/4" 1-1/2"

30-1/2"(775)

37"(940)

9-1/2"(241)

13"(330)

15"(381)

19"(483)

CSMV-51-1/2" 2" 18-3/4"

(476)

"E"

3-1/2"(89)

"F"

4-1/4"(108)

4-5/8"(117)

4-3/8"(111)

4"(102)

"G"

10-1/2"(267)

16-3/4"(425)

17-1/4"(438)

17-7/8"(454)

"H" 1

9-3/4"(248)

10-5/8"(270)

10-3/8"(264)

9-7/8"(251)

"I"

2-1/4"(57)

4"(102)

3-3/4"(95)

4"(102)

"J"

2-1/4"(57)

4"(102)

"K"

3-3/4"(95)

"I"OUTLET

"J"INLET

"K"RETURN

3-1/2"(89)

3-1/2"(89)

3-3/4"(95)

3-3/4"(95)

59"(1500)

37"(940)

13"(330)

19"(483)

59"(1500)

37"(940)

13"(330)

3-1/2"(89)

3-3/4"(95)

4"(102)

2-1/4"(57)

12

1 120V GFCI RECEPTACLE

2 RETURN TEMP./PRESSURE GAUGE

3 LOCKABLE BALL VALVES

4 OUTLET TEMP./PRESSURE GAUGE

5 OPTIONAL SURFACE MOUNTED AQUASTAT

6 MIXING VALVE

7 RECIRCULATION PUMP, MUST SPECIFY

8 INLET TEMP./PRESSURE GAUGES

WHERE INDICATED

9 1/2" LOCKABLE BALL VALVE WITH 3/4"

10 CHECK VALVE

11 CIRCUIT SETTER

HOSE CONNECTION AND VACUUM BREAKER

12 MOUNTING FRAME

53-7/8"(1368)

CSMV-11/2" 1/2"NCT NCT

29-1/2"(749)

8"(203)

14-7/8"(378)

3-1/2"(89)

4-1/4"(108)

7-1/2"(191)

11-1/8"(283)

2-1/8"(54)

2-1/8"(54)

2-1/8"(54)

NCT NCT

NCT NCT

NCT NCT

NCT NCT

"A"

"B" 1

"C" "D"

"F" "G" "H" 1"E"

TYP.

1

2

7

9

103

8

6

13

3

5

11

13

13

13

4

13 SENSOR PORTS FOR UPGRADING TO ACORN BASyC SYSTEM

TM

Page 4: Command Station - Acorn Eng · 2020. 2. 27. · Command Station Lead-Free Thermostatic Mixing Valve And Re-Circulating Station Submittal # CSMV Revised: 02/21/2020 Certifications:

Certifications:

ASSE 1017CSA B125.3

Acorn Controls assumes no responsibility for use of void or superseded data. © Copyright Acorn Controls , City of Industry, CA, Division of Acorn Engineering Company, a member of Morris Group International. Please visit or most current www.acorneng.comspecifications.

Member of Morris Group International™ www.acorneng.com

ACORN ENGINEERING

P.O. BOX 3527City of Industry, CA

Phone 800-488-8999626-336-4561

91744, U.S.A.

Fax 626-961-2200

COMPANY

TECHNICAL DIMENSIONS: WITH OPTIONAL -TBV

Command StationLead-Free Thermostatic Mixing ValveAnd Re-Circulating Station

Page 4 of 4Submittal # CSMVRevised: 02/21/2020

52-1/2"(1336)

59"(1500)

CSMV-2

CSMV-3

CSMV-4

INLET "A" "B" 2 "C" "D"OUTLET

3/4" 1"

1" 1-1/4"

1-1/4" 1-1/2"

34-3/4"(883)

41-1/4"(1048)

9-1/2"(241)

13"(330)

15"(381)

19"(483)

CSMV-51-1/2" 2" 18-3/4"

(476)

"E"

3-1/2"(89)

"F"

4-1/4"(108)

4-5/8"(117)

4-3/8"(111)

4"(102)

"G"

10-1/2"(267)

16-3/4"(425)

17-1/4"(438)

17-7/8"(454)

"H" 2

15-3/4"(400)

16-1/2"(419)

15-3/4"(400)

"I"

2-1/4"(57)

4"(102)

3-3/4"(95)

4"(102)

"J"

2-1/4"(57)

4"(102)

"K"

3-3/4"(95)

"I"OUTLET

"J"INLET

"K"RETURN

3-1/2"(89)

3-1/2"(89)

3-3/4"(95)

3-3/4"(95)

59"(1500)

13"(330)

19"(483)

59"(1500)

13"(330)

3-1/2"(89)

3-3/4"(95)

4"(102)

2-1/4"(57)

12

1 120V GFCI RECEPTACLE

2 RETURN TEMP./PRESSURE GAUGE

3 LOCKABLE BALL VALVES

4 OUTLET TEMP./PRESSURE GAUGE

5 OPTIONAL SURFACE MOUNTED AQUASTAT

6 MIXING VALVE

7 RECIRCULATION PUMP, MUST SPECIFY

8 INLET TEMP./PRESSURE GAUGES

WHERE INDICATED

9 1/2" LOCKABLE BALL VALVE WITH 3/4"

10 CHECK VALVE

11 -TBV THERMOSTATIC BALANCING VALVE

HOSE CONNECTION AND VACUUM BREAKER

12 MOUNTING FRAME

53-7/8"(1368)

CSMV-11/2" 1/2"NCT NCT

31"(787)

8"(203)

14-7/8"(378)

3-1/2"(89)

4-1/4"(108)

7-1/2"(191)

16"(406)

2-1/8"(54)

2-1/8"(54)

2-1/8"(54)

NCT NCT

NCT NCT

NCT NCT

NCT NCT

41-1/4"(1048)

41-1/4"(1048)

16-1/2"(419)

"A"

"B" 2

"C" "D"

"F" "G" "H" 2"E"

TYP.

1

2

7

11

103

8

6

4

3

5

9

13

13

13

13 SENSOR PORT FOR UPGRADING TO ACORN BASyC SYSTEM

TM