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COLLECTION SYSTEM O&M AND ASSET MANAGEMENT AT LACSD Anthony Howard, PE Supervising Engineer Water Reclamation Plants Section April 20, 2015

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Page 1: COLLECTION SYSTEM O&M AND ASSET MANAGEMENT AT …scap1.org/Collection Reference Library/April 20...COLLECTION SYSTEM O&M AND ASSET MANAGEMENT AT LACSD Anthony Howard, PE Supervising

COLLECTION SYSTEM O&M AND ASSET

MANAGEMENT AT LACSD

Anthony Howard, PE

Supervising Engineer

Water Reclamation Plants Section

April 20, 2015

Page 2: COLLECTION SYSTEM O&M AND ASSET MANAGEMENT AT …scap1.org/Collection Reference Library/April 20...COLLECTION SYSTEM O&M AND ASSET MANAGEMENT AT LACSD Anthony Howard, PE Supervising

Sanitation Districts of Los Angeles County

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Wastewater Collection Systems

Trunk Sewers – 1,400 miles

Size Ranges from 8 to 144 inches – 8 to 15 inches 32%

– 16 to 27 inches 37%

– >27 inches 31%

48 Pumping Plants: 150 gpm to 60 MGD

Annual Wastewater Collection System Section Operating Budget ~$42 million

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AV and SCV Collection Systems

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Joint Outfall System (JOS)

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District Sewer System

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Collection System

Organizational Structure

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Collection System

Organizational Structure

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Collection System Maintenance Facilities

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Regulatory Requirements

2006 SWRCB Order Established Waste

Discharge Requirements

– For Sewer Systems with >1 mile of sewer

– Prohibits SSOs

– Requires Electronic Reporting of SSOs

– Requires Sewer System Management Plan

– LACSD has 20 separate collection

systems registered under the Order

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Levels of Service

Zero preventable SSOs per 100 miles per

District

Respond to the scene of all SSOs within 1

hour

Less than 5 odor complaints for each

District and JO system

Complete 100% preventative maintenance

per year

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Number of

Sewer Overflows

0

2

4

6

8

10

12

14

2007 2008 2009 2010 2011 2012 2013

Calendar Year

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Management Systems

Custom GIS Application

Oracle WAM

– Work Management/CMMS

– Asset Management

SCADA

Actuate BIRT

Old Fashioned Paper Documents

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GIS Application

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Oracle WAM

Assets

Preventative Maintenance Scheduling

Corrective Work

Work History

Asset Cost

Purchasing

Time Keeping

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Central Alarm Center

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SCADA System

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Paper Maps

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Collection System O&M

Line Cleaning/Checking

Closed Circuit Television (CCTV) Inspection

Flow Monitoring

Odor & Corrosion Control

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Line Cleaning/Checking

Annual Production about 800 miles

Work scheduled with WAM software

Cleaning Frequency

– Generally based on size

– Special cleaning frequencies for:

• Siphons

• Roots

• FOG & Debris

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Bag Cleaning Overview

WINCH TRUCK

DUMP TRUCK

PORTABLE BLOWER

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CCTV Program

Production 100-200 miles Annually

– 2 LACSD CCTV Shifts + Contractor

Inspection Frequency

– Every 5 to 15 years (Size & Pipe Type)

Emergency Inspections

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CCTV Results VIDEO REACH REPORTS

EMERGENCY INSPECTIONS

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Flow Monitoring

~750 sites monitored annually

~60 Wet Weather Monitoring Locations

Cross Connection Flow Verification

Large Diameter Flow Monitoring Contract

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Odor & Corrosion Control

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Odor & Corrosion Control Methods

FERROUS CHLORIDE

CARBON SCRUBBERS

CAUSTIC SHOCK DOSING

CROWN SPRAY

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Crown Spray Process

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Results of Corrosion

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Results of Corrosion

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Sewer Replacement, Repair, and Relief

Accelerated Corrosion Rates

$1.15 Billion Invested Since 1983

About 80% to Address Corroded RCP

Roughly 60% Rehabilitated, 40% New

Pipe

PVC Lined RCP for 42” and Greater

VCP for Pipe Less than 42”

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Sewer Replacement, Repair, and Relief

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Pumping Plant Upgrades

Installation of:

– Switchboards

– Variable-Frequency Drives w/ Bypass Starters

– Automatic Transfer Switches

– Manual Transfer Switches

– Programmable Logic Controllers / UPS Backup

– Redundant Level Transmitters / Controllers

– Redundant Bypass “Override” Controls

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Pumping Plant Upgrades

Pumping Plants – Group I

– 3 Plant Pilot Project (Telemetry Only)

Pumping Plants – Groups II thru VI

– Approximately 8 Plants per Group

(Electrical Modifications)

Discrete Pumping Plant Projects

– 7 Plants (Pump Replacement, Wetwell

Enlargement, Generator Installation)

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1 – 1,500 kW

1 – 750 kW

1 – 650 kW

4 – 300 kW

4 – 200 kW

3 – 80 kW

6 – 50 kW

4 – 30 kW

Engine Generator Sets

24 Diesel Engine Generator Sets

CAT/Quinn Power Systems

Low Bid: $998,000

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Asset Managment

1st Generation – MainFrame

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Work Request

Page 37: COLLECTION SYSTEM O&M AND ASSET MANAGEMENT AT …scap1.org/Collection Reference Library/April 20...COLLECTION SYSTEM O&M AND ASSET MANAGEMENT AT LACSD Anthony Howard, PE Supervising

Background

1st Generation – MainFrame

2nd Generation - Oracle Work Asset

Management (WAM)

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Goals

Develop asset information

Optimize PMs

Improve planning and scheduling of work

orders

Track schedules and cost of work

performed

Improve inventory management

Retain knowledge within the organization

Make decisions based on cost and risk

Page 39: COLLECTION SYSTEM O&M AND ASSET MANAGEMENT AT …scap1.org/Collection Reference Library/April 20...COLLECTION SYSTEM O&M AND ASSET MANAGEMENT AT LACSD Anthony Howard, PE Supervising

Asset Information?

Page 40: COLLECTION SYSTEM O&M AND ASSET MANAGEMENT AT …scap1.org/Collection Reference Library/April 20...COLLECTION SYSTEM O&M AND ASSET MANAGEMENT AT LACSD Anthony Howard, PE Supervising

Asset Information?

Page 41: COLLECTION SYSTEM O&M AND ASSET MANAGEMENT AT …scap1.org/Collection Reference Library/April 20...COLLECTION SYSTEM O&M AND ASSET MANAGEMENT AT LACSD Anthony Howard, PE Supervising

Life Cycle of An Asset

Planning and Designing

Operation and Maintenance

Service Initiation

Acquisition/Installation/Construction

Decommissioning and Salvage

Rehabilitation and Replacement

Implementing Asset Management, NACWA, AMWA, WEF, 2007

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Asset Information

Special Provisions

O&M Manual

Shop Test Data

Field Test Report

Manufacturer Data

Spec Templates

Warranty Information

Page 43: COLLECTION SYSTEM O&M AND ASSET MANAGEMENT AT …scap1.org/Collection Reference Library/April 20...COLLECTION SYSTEM O&M AND ASSET MANAGEMENT AT LACSD Anthony Howard, PE Supervising

Manufacturer Data

SERIAL NO. MANUFACTURER

MODEL NO. DWG NO.

WARRANTY EXP. DATE

Page 44: COLLECTION SYSTEM O&M AND ASSET MANAGEMENT AT …scap1.org/Collection Reference Library/April 20...COLLECTION SYSTEM O&M AND ASSET MANAGEMENT AT LACSD Anthony Howard, PE Supervising

Specification Template

Manufacturer Cascade

Capacity (GPM) 6250

TDH (ft) 22.6

RPM 1175

HP 60

Drive VFC

Discharge Flange Size 18”

Discharge Pipe Diam. 18”

Coupling Type Spacer

Bowl Diameter 25”

Page 45: COLLECTION SYSTEM O&M AND ASSET MANAGEMENT AT …scap1.org/Collection Reference Library/April 20...COLLECTION SYSTEM O&M AND ASSET MANAGEMENT AT LACSD Anthony Howard, PE Supervising

Equipment Documents

Special Provisions

Shop Test Results

O&M Manual

Spec Template

DOC# 1837340

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Bills of Material (BOM)

Page 47: COLLECTION SYSTEM O&M AND ASSET MANAGEMENT AT …scap1.org/Collection Reference Library/April 20...COLLECTION SYSTEM O&M AND ASSET MANAGEMENT AT LACSD Anthony Howard, PE Supervising

WAM Building Blocks

Page 48: COLLECTION SYSTEM O&M AND ASSET MANAGEMENT AT …scap1.org/Collection Reference Library/April 20...COLLECTION SYSTEM O&M AND ASSET MANAGEMENT AT LACSD Anthony Howard, PE Supervising
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JWPCP Effluent Management Existing Ocean Discharge System

8-ft Tunnel

(1937)

12-ft Tunnel

(1958)

Royal Palms

Beach

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Asset Management

Background

Goals

Current Status

Pilot Project

Work Orders