UGANDA BAATI LIMITEDCOLOUR COIL STORAGE COLOUR COIL STORAGE STANDSTAND

DESIGNED BY

R Ramesh Babu

M/s. Uganda Baati Ltd.

UGANDA BAATI LIMITEDExisting ScenarioExisting Scenario► Color coils are handled by forklift and EOT Color coils are handled by forklift and EOT

crane using C-hook & belts.crane using C-hook & belts.

► Inner laps of the some coils kept on the Inner laps of the some coils kept on the exiting coil stand get damaged during exiting coil stand get damaged during handling by the forklift.handling by the forklift.

► Coils are also stacked on the floor, one Coils are also stacked on the floor, one over the another. This leads to coil over the another. This leads to coil collapse because of uneven weights of collapse because of uneven weights of partially used coils. partially used coils.

IMPROVEMENTS CARRIED OUTIMPROVEMENTS CARRIED OUT

► Designed and fabricated a new coil storage Designed and fabricated a new coil storage system which can be accessed by overhead system which can be accessed by overhead crane.crane.

► Decided to use only C – Hook and Belts for Decided to use only C – Hook and Belts for handling using overhead crane to avoid handling using overhead crane to avoid damages to coils.damages to coils.

► This has led to a reduction in storage space, This has led to a reduction in storage space, reduced handling damages and an reduced handling damages and an independent location for each coil.independent location for each coil.

ADVANTAGESADVANTAGES

► Can store up to 74 coils with an average Can store up to 74 coils with an average weight 3.5 – 4.0 tons / coil.weight 3.5 – 4.0 tons / coil.

► Total weight that can be accommodated in the Total weight that can be accommodated in the new coil stand is 260 tons new coil stand is 260 tons

► The new rack occupies only 48 sq. mThe new rack occupies only 48 sq. m► Prevents damage to the coil inner laps and Prevents damage to the coil inner laps and

edges.edges.► Prevents coil collapse.Prevents coil collapse.► Easy access to the coils gauge /width/color Easy access to the coils gauge /width/color

wise.wise.► Minimum handling time – 5 minutes.Minimum handling time – 5 minutes.► Facilitates Visual Management of stocks.Facilitates Visual Management of stocks.

FABRICATION ASSEMBLY OF THE STANDFABRICATION ASSEMBLY OF THE STAND

MAGNIFIED VIEWMAGNIFIED VIEW

BILL OF MATERIALSBILL OF MATERIALS

1.1. CURVED WOOD BLOCKCURVED WOOD BLOCKSIZE – 120X100X900 SIZE – 120X100X900 - QUANTITY – 100 NOS.- QUANTITY – 100 NOS.SIZE - 120X100X650SIZE - 120X100X650 - QUANTITY - 48 NOS.- QUANTITY - 48 NOS.

2.2. SUPPORT MEMBER – HOLLOW SECTIONSUPPORT MEMBER – HOLLOW SECTIONSIZE - 100X50X3.0X1350SIZE - 100X50X3.0X1350 - QUANTITY – 8 NOS.- QUANTITY – 8 NOS.

3.3. MAIN MEMBER – I BEAMMAIN MEMBER – I BEAMSIZE – 160X82X2600SIZE – 160X82X2600 - QUANTITY – 26 NOS.- QUANTITY – 26 NOS.

4.4. SUPPORT MEMBER – HOLLOW SECTIONSUPPORT MEMBER – HOLLOW SECTIONSIZE – 100X50X3.0X550SIZE – 100X50X3.0X550 - QUANTITY – 104 NOS.- QUANTITY – 104 NOS.

5.5. SUPPORT MEMBER – HOLLOW SECTIONSUPPORT MEMBER – HOLLOW SECTIONSIZE – 100X50X3.0X500SIZE – 100X50X3.0X500 - QUANTITY – 104 NOS.- QUANTITY – 104 NOS.

BILL OF MATERIALSBILL OF MATERIALS

6.6. CROSS MEMBER – CHANNEL SECTIONCROSS MEMBER – CHANNEL SECTIONSIZE – 127X64X910SIZE – 127X64X910 - QUANTITY – 52 NOS- QUANTITY – 52 NOSSIZE - 127X64X1300SIZE - 127X64X1300 - QUANTITY - 72 NOS- QUANTITY - 72 NOS

7.7. MAIN MEMBER – I BEAMMAIN MEMBER – I BEAMSIZE - 160X82X1260SIZE - 160X82X1260 - QUANTITY - 26 NOS- QUANTITY - 26 NOS

8.8. TROLLEY FRAME – CHANNEL SECTIONTROLLEY FRAME – CHANNEL SECTIONSIZE - 127X64X900SIZE - 127X64X900 - QUANTITY – 24 NOS- QUANTITY – 24 NOS

9.9. RAIL RAIL SIZE - 100X55X3000SIZE - 100X55X3000 - QUANTITY - 24 NOS- QUANTITY - 24 NOS

10.10. RAIL SUPPORT – HOLLOW SECTIONRAIL SUPPORT – HOLLOW SECTIONSIZE - 100X100X4.0X130SIZE - 100X100X4.0X130 - QUANTITY - 96 N0S- QUANTITY - 96 N0S

BILL OF MATERIALSBILL OF MATERIALS

1111.. TROLLEY FRAME – HOLLOW SECTIONTROLLEY FRAME – HOLLOW SECTION

SIZE – 100X50X3.0X900SIZE – 100X50X3.0X900 - QUANTITY – 24 NOS- QUANTITY – 24 NOS

12.12. TROLLEY WHEELTROLLEY WHEEL - QUANTITY - 48 NOS- QUANTITY - 48 NOS

13.13. CROSS SUPPORT MEMBER – HOLLOW SECTION CROSS SUPPORT MEMBER – HOLLOW SECTION

SIZE - 100X50X3.0X880SIZE - 100X50X3.0X880 - QUANTITY - 52 NOS- QUANTITY - 52 NOS

14.14. MAIN CROSS MEMBER – I BEAMMAIN CROSS MEMBER – I BEAM

SIZE - 160X90X590SIZE - 160X90X590 - QUANTITY – 65 NOS- QUANTITY – 65 NOS

UGANDA BAATI LIMITEDTROLLEY DRAWINGSTROLLEY DRAWINGS

FABRICATION COST OF THE STANDFABRICATION COST OF THE STANDPart No. Description Size Quantity Tot. length Pc/Std length Cost / pc Total cost

1 Curved wood block 120x100x900 100     11000 1100000

    120x100x650 48     10000 480000

2 Support member- hollow sec 100x50x3.0x1350 8 10800 1.8 110000 198000

3 Main member I - beam 160x82x2600 26 67600 11.3 220000 2478667

4 Support member- hollow sec 100x50x3.0x550 104 57200 9.5 110000 1048667

5 Support member- hollow sec 100x50x3.0x500 104 52000 8.7 110001 953342

6 Cross member - channel sec 127x64x910 52 47320 7.9 160000 1261867

    127x64x1300 72 93600 15.6 160000 2496000

7 Main member I - beam 160x82x1260 26 32760 5.5 220000 1201200

8 Trolley frame - channel sec 127x64x900 24 21600 3.6 160000 576000

9 Rail 100x55x3000 24 72000 12.0 650000 7800000

10 Rail support - hollow sec 100x100x4.0x130 96 12480 2.1 190600 396448

11 Trolley frame - hollow sec 100x50x3.0x900 24 21600 3.6 110000 396000

12 Trolley wheel As per drg. 48     40000 1920000

13 Cross support member-hollow 100x50x3.0x880 52 45760 7.6 110000 838933

14 Main cross member I - beam 160x82x590 65 38350 6.4 220000 1406167

15 Wheel shaft As per drg. 24     20000 480000

16 Wheel bearings SKF 6204 48     19500 936000

17 Welding electrode   10 box     18000 180000

18 Gas   5 cyl     25000 125000

19 Painting   1     200000 200000

20 Labour charge - fabrication   1     2000000 2000000

  TOTAL COST           28472290

UGANDA BAATI LIMITED