codes for vessels-heat exchangers
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CODES FOR VESSELS/HEATEXCHANGERS
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The American Society of Mechanical Engineers (ASME)
is a professional body, specifically an engineering society,
focused on mechanical engineering.
The ASME was founded in 1880 by Alexander Lyman , in
response to numerous steam boiler pressure vessel
failures
The orani!ation is "nown for settin #odes and standards
for me#hani#al devi#es$
The ASME conducts one of the world's largest technicalpublishing operations through its ASME ress, holds numerous
technical conferences and hundreds of professional
de!elopment courses each year, and sponsors numerous
outreach and educational programs.
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History of pressure vesselcodes
" oiler e!plosio" o" #$rc% &'( )*'+ i"roc,to"( #$ss$c%usetts-
" +. ,illed $"d )) i"0ured-
" Need of le1isl$tive rules $"d re1ul$tio"for co"structio" of 2oilers-
" T%e 3rst oiler $"d 4ressure Vessel
Code 5$s pu2lis%ed i" )*)+-" Necess$ry c%$"1es 6$de $"d "e5sectio"s $dded $s "eed $rose-
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The #. $. %ro!er & ompany
Shoe actory $oiler Eplosion
(March *+, -+)
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STA%&A'&S
A Standard can be defined as a set of technical
definitions and guidelines that function as
instructions for designers, manufacturers, operators,
or users of e/uipment.
()&E
A standard becomes a ode when it has beenadopted by one or more go!ernmental bodies and is
enforceable by law, or when it has been incorporated
into a business contract.
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N$tio"$l Codes
" Nu62er of "$tio"$l codes %$ve 2ee"developed for pressure vessels 2y di7ere"tcou"tries-
" 8" 8"di$( t%e code for pressure vessels is 8S9&.&+
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ASME
ASME is one of the oldest standards0de!eloping
organi1ations in the world.
2t produces approimately 3++ codes and standards2t co!ers many technical areas, such as boiler
components, ele!ators, measurement of fluid flow in
closed conduits, cranes, hand tools, fasteners, and
machine tools.
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:HAT ARE AS#E CODES;
" T%ey $re st$"d$rds t%$t providesrules for t%e desi1"( f$2ric$tio"( $"di"spectio" of 2oilers $"d pressure
vessels-
" T%is est$2lis%es $"d 6$i"t$i"sdesi1"( co"structio" $"d i"spectio"
st$"d$rds providi"1 6$!i6u6protectio" of life $"d property-
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AS#E Codes 9 #$"uf$cturer
" A 6$"uf$cturer o2t$i"s per6issio" to use o"e of t%est$6ps t%rou1% t%e AS#E $ssess6e"t process-
" T%e 6$"uf$cturer
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:%y follo5 AS#E codes;
" E!cessive el$stic defor6$tio" i"cludi"1el$stic i"st$2ility
" E!cessive pl$stic defor6$tio"
" rittle fr$cture" Stress rupture or creep defor6$tio"
>i"el$stic?
" Hi1% str$i" $"d lo5 cycle f$ti1ue" Stress corrosio"
" Corrosio" f$ti1ue
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T%e or1$"i@$tio" of t%e AS#E oiler $"d 4ressure Vessel Code is $sfollo5s
)- Sectio" 8 4o5er oilers
&- Sectio" 88 #$teri$l Speci3c$tio"
i- Ferrous #$teri$l Speci3c$tio"s B 4$rt A
ii- No"9ferrous #$teri$l Speci3c$tio"s B 4$rt
iii- Speci3c$tio"s for :eldi"1 Rods( Electrodes( $"d Filler #et$ls B 4$rtC
iv- 4roperties B 4$rt D
- Sectio" 888 Su2sectio" NCA Ge"er$l Re=uire6e"ts for Divisio" ) $"dDivisio" &
i- Sectio" 888 Divisio" )
$- Su2sectio" NA Ge"er$l Re=uire6e"ts
2- Su2sectio" N Cl$ss ) Co6po"e"ts
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" Su2sectio" NC Cl$ss & Co6po"e"ts
d- Su2sectio" ND Cl$ss Co6po"e"ts
e- Su2sectio" NE Cl$ss #C Co6po"e"tsf- Su2sectio" NF Co6po"e"t Supports
1- Su2sectio" NG Core Support Structures
%- Appe"dices Code C$se N9 Cl$ss )Co6po"e"ts i" Elev$ted Te6per$tureService
" Sectio" 888( Divisio" & Codes for Co"crete
Re$ctor Vessel $"d Co"t$i"6e"t" Sectio" 8V Rules for Co"structio" of He$ti"1
oilers
"Sectio" V No"destructive E!$6i"$tio"s
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" Sectio" V8 Reco66e"ded Rules for t%e C$re $"dOper$tio" of
He$ti"1 oilers
" Sectio" V88 Reco66e"ded Guideli"es for C$re of4o5er oilers
" Sectio" V888
i- Divisio" ) 4ressure Vessels B Rules forCo"structio"
ii- Divisio" & 4ressure Vessels B Alter"$tive Rules
" Sectio" 8X :eldi"1 $"d r$@i"1 u$li3c$tio"s
" Sectio" X Fi2er1l$ss9Rei"forced 4l$stic 4ressureVessels
" Sectio" X8 Rules for 8"9Service 8"spectio" ofNucle$r 4o5er 4l$"t Co6po"e"ts
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St$6ps
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No6e"cl$ture
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E!$6ple
" A %e$t e!c%$"1er =u$li3es $s $ #st$6ped pressure vessel if
9 Desi1" pressure )+psi1
9 8"ter"$l volu6e )-+ cu2ic ft- for)+'4'' psi1
9 8"ter"$l volu6e + cu2ic ft- fordesi1" 4 upto &+' psi1
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E!$6ple
" A %e$t e!c%$"1er =u$li3es $s $ st$6ped pressure vessel if
9 Desi1" pressure I '' psi1
9 8"ter"$l volu6e I )-+ cu2ic ft- for)+'4'' psi1
9 8"ter"$l volu6e I + cu2ic ft- fordesi1" 4 upto &+' psi1
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vessels
Item IS-2825 ASME Code
Section VIII
BS-5500 AD-
Merkblatter
Scope ""3red fusio"5eldedpressure
vessels"4ressure &'N/66&"Do/Di )-+"Di I )+' 66":$ter
c$p$city I +'litres
":elded( riveted(for1ed $"d2r$@ed vessels
":$terc$p$cityI)&' 1$l"Oper$ti"1pressure I )+ psi"DiIJ
""3redfusio"5elded
pressurevessels"#ediu6 $"d%i1% pressurestor$1evessels
"E!cludestr$"sport$2levessels-
"Do/Di )-"Vessels $"dvessel p$rts
predo6i"$"tly u"derst$tic lo$d-
materials "C$r2o" $"dlo5 $lloysteels( %i1%$lloy steel( Cu
"S$6e $s 8S9&.&+"C$st iro"( li"ed6$teri$l c$stiro"( ferritic steel
"C$r2o"(ferritic$lloy>lo5 $"d%i1%? $"d
All 6et$llic6$teri$ls$"d 1r$p%ite(1l$ss-
o6p$r so" o pressure
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o6p$r so" o pressurevessels
National
code
U..S !ield
"tren#t$
Sr%r&'t&re
"tre""(
Cree'
"tre""
AS#E V888Div )
)- 9 )
AS#E V888Div9&
)-+ 9 9
S9)+)+ 9 9 9
S9)+)+4$rt 88
&-+ )-+ )-+ )
S9++'' &-+ )-+ )- )
ANCC 9 )-+ )-+ 9
8S9&.&+ )-+ )-+ )
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E!plosio"s
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" 8" spite of so6e of t%e 6ost ri1orous( 5ell9co"ceived s$fety rules $"d procedures ever
put to1et%er( 2oiler $"d pressure vessel$ccide"ts co"ti"ue to occur-
" 8" )*.'( for e!$6ple( t%e N$tio"$l o$rd ofoiler $"d 4ressure Vessel 8"spectors
reported9 )*& 2oiler $"d pressure vessel $ccide"ts(
)'. i"0uries $"d && de$t%s-
" T%e pressure vessel e!plosio"s $re ofcourse r$re "o5$d$ys $"d $re ofte" c$used2y i"correct oper$tio" or poorly 6o"itoredcorrosio"-
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Ho5 $void E!plosio"s
" S$fety i" 2oiler $"d pressure vessels c$"2e $c%ieved 2y
4roper desi1" $"d co"structio"
4roper 6$i"te"$"ce $"d i"spectio"
4roper oper$tor perfor6$"ce $"d vessel
oper$tio"