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Slide 2 CODELCO NORTE Leonel Mundaca P Superintendencia de Automatizacin Codelco Norte OPERATIONAL MANAGMENT SYSTEM FOR DIVISION CODELCO NORTE Slide 3 CODELCO NORTE THE CHUQUICAMATA MINING DEPOSIT IS LOCATED ON THE SECOND REGIN IN CHILE, 230 KM. NORTH-EAST ANTOFAGASTA CITY, AT 2.900 msnm OF MEDIUM ALTITUDE ITS MAIN PRODUCTION LINES ARE BASED IN : SULFUR LINE Copper Concentrate. Molibden Concentrate Copper Anode Copper Cathode Acid Sulfuriv OXIDE LINES Cathode Line CHUQUICAMATA ANTOFAGASTA TOCOPILLA 0 Slide 4 CODELCO NORTE SAP R/3 (PP-PI, QM, PM) Sigmafine RLINK NT SQL Server SAP GUI 200+,Otros PI API RFCs OPERATIONAL MANAGMENT SYSTEM FOR DIVISION CODELCO Part I Slide 5 CODELCO NORTE Router Mine-ConcentratorSmeltingOxideRefinery Redes de Control ChancadoConc- Moly CTs-CPSs Refinado H.Flash Pta. Acido Secador 5RefinerasOxidos 165.182.54.X X 165.182.88.X X 165.182.?.XX 165.182.90.X X Redes de Control PC Cliente Redes de Control 1994 SITUATION 165.182.90.X X Router PC Control System Information System Slide 6 CODELCO NORTE Router Mine-ConcentratorSmeltingOxidesRefinery PC Redes de Control Red PI ChancadoConc- Moly CTs-CPSs Refinado H.Flash Pta. Acido Secador 5RefinerasOxidos GW Red PI 165.182.54.X X 165.182.88.X X 165.182.?.XX 165.182.90.X X Redes de Control CO-PISE-PICO-PISE-PI CO-PI SE-PI PC Cliente Redes de Control Router PRESENT SITUATION SE-PI Siviamca PC 165.182.90.X X Router Process Control Systems Computer Processes Information Control Systems Slide 7 BACK-BONE ADMINISTRATIVA PI-SYSTEM MINA CONCENTRADORA LCN GW-CO VAX EXPLO3100 CO-CO AU I F.O. HUB CONCENTRADORA ROUTER BRIDGE SE-COPI-REPORTGW-FILTCO-CH-2-3 AU I HUB FILTROS GW-DISPACHGW-CH-2-3 ROUTER CO-CH-1 ROUTER CO-MOLY 50 Usuarios Variables ms Relevantes Leyes de Cabeza Ley de Concentrado Flujos Msicos Concentrado entregado a Fundicin Ley y Masa de las Colas Slide 8 BACK-BONE ADMINISTRATIVA PI-SYSTEM FUNDICIN LCN SE-PICO-FHSGW-FHSGW-ATPGW-CT1CO-CT1 GW-CT2CO-CT2GW-CPSCO-CPS SIVIAAMDEL GW-S5CO-S5 GW-RMGW-LABGW-ELECTCO-ACI AU I DAE F.O. HUB H-FLASH HUB CT1 HUB CT2-CPS HUB SEC-5 F.O. ROUTER BRIDGE UTPBNC AUI 20 Usuarios Variables ms Relevantes por cada unidad de Fusin(Horno Flash, CT, CPS) Flujo de Concentrado Ley de Ejes Flujo de Gases Concentracin de SO2 % de Cu en escoria % de Cu en el concentrado Slide 9 BACK-BONE ADMINISTRATIVA PI-SYSTEM XIDOS CHPISOXI GW-BAILEY AU I F.O. HUB SX ROUTER BRIDGE DCS BAILEY SX-EW CO-SX-EWGW-LXVCO-LXV AU I HUB LXV GW-OXIDOSCO-OXIDOS AU I HUB OXIDOS GW-RIPIOSCO-RIPIOS AU I HUB RAMS GW-RAMSCO-RAMS AU I HUB RIPIOS GW-MINA SURCO-MINA SUR AU I HUB MINA-SUR AU I HUB SBL CHPISOXI2 GW-SBL CO-SBL Variables ms Relevantes Consumo de energa Eficiencia Corriente Consumo Vapor Produccin Rechazo Catdico Flujo de informacin anlisis Qumico Slide 10 BACK-BONE ADMINISTRATIVA PI-SYSTEM REFINERAS CHSIIR01 GW-BAILEY HUB REFINERAS ROUTER GW-MAQUINASGW-FPO CIU (Computer Interface Unit) DCS BAILEY CO-REFINERA N2 15 Usuarios Variables ms Relevantes Consumo de energa Eficiencia Corriente Consumo Vapor Produccin Rechazo Catdico Flujo de informacin anlisis Qumico Slide 11 CODELCO NORTE Applications of the Operational Integration Platform n Present Vision PI-SYSTEMPI-SYSTEM Virtual Instrumentation Anlisis de Estabilidad de Procesos (Anlisis Covarianza) Pi- Dispatch - Versin 2 Sistema Control de Prdidas Versin 2 On Line Balance Divisional PI-ProcessBook Mail (PI Notify) Help Workshop of Operation Equipment Version 2 Balance Scord Card On Line Chemical Analyses Custom Display of Control System Operationals Reports & Alarms Proyect : Evaluation & Post Evaluation Proyecto de Mantencin SAP-RLINK n Future Vision Control de Costo Energa y Balance de Aguas Slide 12 CODELCO NORTE Slide 13 Slide 14 Sistema de Coordinacion Mina-Planta Slide 15 CODELCO NORTE Slide 16 OPERATIONAL MANAGMENT SYSTEM FOR DIVISIONAL BALANCE Part II Slide 17 CODELCO NORTE AGENDA - PROJECT OBJECTIVES - PROJECT IMPLEMENTATION - SYSTEM STRUCTURE - ADVANCE OF THE PROJECT - FUTURE ACTIVITIES Slide 18 CODELCO NORTE PROJECT OBJECTIVE - To implement the Integral Balance of the Division, and of the Productive Areas, with a tool of standard and compatible programming with the rest of the divisional systems of information -* Uniformity and dependability of the Balance Data * Flexibility in the development and implementation of each one of the balances * Internal Development Facility of the balances * Allows audits on the generation processes of the different balances Slide 19 CODELCO NORTE IMPLEMENTATION (Actors) CONCENTRATOR SMELTING REFINERY HIDRO- METALLURGICAL PLANT Productive Areas G.R.A.C. INTEGRAL BALANCE SIGMAFINE S.A.E. Slide 20 CODELCO NORTE IMPLEMENTATION (Stages) STAGES OF THE PROJECT : I.- Integral Balance (Present Structure of Data), Octubre-2002 II.- Integral Balance (Automated Data), Diciembre-2002 III.- Balances of Productive Areas, 2003 Slide 21 CODELCO NORTE SYSTEM STRUCTURE DB CONCENTRATOR DB SMELTING DB REFINERY DB OXIDE G.R.A.C. DB PI Integral Model Concent. Model Smeting Model Refinery Modelo Hidromet. Model LIMS Slide 22 CODELCO NORTE ADVANCE of the PROJECT (achived) -Collection of Flow Diagrams -Identification of involved variables per area -Rising of variables -Study and Development of the Integral Model -Rising the Structure of SigmaFine DB -Incorporation of tolerances -Testing of models Slide 23 CODELCO NORTE ADVANCE OF THE PROJECT (achived) CONCENTRADORA FUNDICION REFINERIAS OXIDOS Slide 24 CODELCO NORTE ADVANCE OF THE PROJECT -Incorporation of Inventories -Load of Data (January-September) -Calculation of the Integral Balance in daily base for the year 2002 -Evaluation of results Slide 25 CODELCO NORTE ACTIAL ACTIVITIES -Integral Balance Start up -Training -Automated transfer of data -Development of Balances per Areas Slide 26 CODELCO NORTE VALIDATION MODEL VERIFICATION BALANCE DATA BASE BALANCE MODEL RESULT VALIDATION SOURCE DATA (Chuqui Oficial) Slide 27 CODELCO NORTE Slide 28 Slide 29