cms area working group meeting

13/06/2007 [email protected] 1

CMS Area Working Group Meeting


Installation schedule for coming months

→CEMESTE/106 : June 13th 2007

→Agenda:

→Key milestones →UXC55

→Installation sequence of the cable chains→+Z area installation →YB0 installation schedule

→Impact on start of central beam pipe installation→-Z area installation

→USC55→Electronics installation in Control area→LV system installation on top of By-pass→Magnet/Cryogenics area installation→TX54


Nov2006 Dec2006 Feb2007 March2007 May2007 June2007

→Ready for crates with cooling in UXC55 X2 level

12/12/2006 27/02/2007 06/03/2007 17/04/2007 31/05/2007 29/06/2007

→Start pre-cabling of TK

15/05/2007 08/06/2007

→Ready to insert TK

28/08/2007 21/09/2007→Ready to cool down magnet

31/08/2007 22/10/2007

→LV system ready to power YE+1

15/06/2007 29/06/2007

Key milestones

Pb withmanifolds

Driven by TK piping and

cable trays

Compatible with LHC deadline

Vacuum, cryogenics Ctrl systems commissioned

Delays in routing and addressing

designs


Cable chains installation schedule


All Main cable chains ready for fibres

→ 99% of Cu cables have been installed

→ Pipes and flexibles have been signed off

→ First fibres will arrive on 18/06 (MB)

→ Need for documentation as built. Proposed team N Dos Santos & G Duthion using pictures and cross sections views


Significant coordination effort has been made to organise YE+1 Patch panels

Original design

YE+ YB+ installation


Before After

YE+1N

Patch Pannel


YE+1N

Patch Pannel

Spie Cegelec reorganisedRPC cables

Criotec installed all gasAnd cooling pipes

Russian crew organisedCMS cables in Patch panels


Lessons learnt

→ Decentralised integration effort creates a fair amount of confusion→ No up-to-date reference document available→ Lots of on-the-flight modifications→ Some cooling pipes have been modified 3 times→ For the mini cable chains, a reference document will be maintained

by CMS EAM Team


Lessons learnt→ Urgent need for As Built drawings

→ To keep track of all modifications made to baseline design→ To be able to implement the same changes on elements still on the surface→ Spie Cegelec will start on surface as soon as they have 4 consecutive days

to dedicate to it→ Criotec is starting this week with gas pipes

→ It is still possible to optimise the routing of installed cables→ Big effort on designing solutions to store RPC cables→ Expertise and flexibility of contractors has been precious→ “YE+1 Coordination Meeting” has been the forum to review such suggestions→ More to come with lack of space in cable trays and through tower floors

→ All tests will be logged and registered by the EAM team→ Keep records of type of tests (pressure, leak), responsible, pbs encountered


Now ready for fibres optics

→ Cabling is well under way in YE+ minicable chains→ MZ will install the first fibres for CSC on 18/06


Cabling started in YBs

→ Criotec installed gas flexibles→ Zec will soon connect the water cooling hoses→ MB cables are being installed→ MB fibres will be installed through main chains on 18/06

YBs not quite ready to be moved…


UXC55: Racks installation

Hadrelec complete the turbine cables installtionIneo will start installing LV cables this weekZEC should complete all leak tests by 22/06


YB0 project

eighth iteration

→Optimised schedule version 5:→Milestone summary: Keys date to keep in mind


ID Task Name Duration

1313 Delivery of peripheral cooled EB cable trays on YB0 0 days

1314 Install peripheral cooled EB cable trays on YB0 1 wk

1315 Delivery of radial cooled EB cable trays on YB0 0 days

1316 Install radial cooled EB cable trays 3 days

1317 Install LV ECAL cables from PP to towers 2 wks

1318 Delivery of combs + tray supports 0 days

1319 Install cooling pipes for TK PP2 to Plant + insulation 5 wks

1320 Install TK cables 17 days

1321 Install cables on Sector 1 6 days

1322 Install cables on Sector 12 6 days

1323 Install cables on S 5 8 5 days

1324 Modify scaffolding, remove Surkov platf and install enfourneur 10 days

1325 Install 18 ECAL supermodules 12 days

1326 Install HCAL layer 0 1 day

1327 Remove Enfourneur 4 days

1328 Reinstall scaffolding + Surkov platform 3 days

1329 Open YB+s and replace RPC cables + Access YE+1 valves 7 wks

1330 Resume TK cabling 45 days

1331 Delivery of remaining radial cable trays 0 days

1332 Prepare cable trays for 1st remaining sector 3 days

1333 Install cables on remaining sectors 9 10 12 days

09/07

09/07 13/07

20/06

20/06 22/06

16/07 27/07

18/05

29/05 02/07

07/06 26/06

07/06 13/06

14/06 20/06

21/06 26/06

27/06 07/07

09/07 21/07

23/07 23/07

24/07 27/07

30/07 01/08

02/08 20/09

14/06

15/06 19/06

02/08 15/08

Apr May Jun Jul Aug Sep Oct Nov DecQtr 2, 2007 Qtr 3, 2007 Qtr 4, 2007

YB0 +Z side

In this scenario EB is installed after Sectors

1, 12, 5, and 8 are installed with TK cables Remaining TK sectors to

be done before EB HB cabling starts

Done in 10 working days including Saturdays



1334 EB-HB services 41 days

1335 Pre-cut and connect ECAL cooling hoses on outside of VacT 1.2 wks

1336 Connect HCAL cooling hoses + pressure tests 1.2 wks

1337 Install ECAL/HCAL cable trays outside VacT 1 wk

1338 Install HO fibre outside VacT 1 wk

1339 Install HCAL/ECAL cables & optical fibres + commissioning 25 days

1340 Sector 1 4 days

1341 Install HCAL cables (HV, LV, DCS), N2 inertion pipes, O Fibres 1 day

1342 Perform HCAL commissioning 1 day

1343 Install ECAL cable tray in 53 deg crack 1 day

1344 Install ECAL cables & optical fibres + commissioning 3 days

1345 Complete next cryostat section remaining ECAL/TK/HCAL Cable trays 1 day

1346 Sector 18 & 2 4 days






1352 Remaining sectors 17 days

1353 Install cable/pipe channels between TK and PP1 (inside VacT) 5 days

1354 Install TK heating wires 1 wk

1355 Install tooling for TK (platform + raisers) + remove Surkov platform 5 days

1356 +Z side ready for TK insertion 0 days

28/07 14/09

28/07 03/08

28/07 03/08

31/07 04/08

06/08 10/08

16/08 16/08

17/08 17/08

17/08 17/08

17/08 20/08

20/08 20/08

21/08 21/08

22/08 22/08

22/08 22/08

22/08 24/08

24/08 24/08

25/08 14/09

10/09 14/09

10/09 14/09

17/09 21/09

21/09

Jun Jul Aug Sep Oct Nov DecQtr 2, 2007 Qtr 3, 2007 Qtr 4, 2007

YB0 +Z side

In this scenario assumes 25 days for EB/HB

services installation



1378 Install cooling pipes for TK PP1 to PP2 + brazing + insulation 3 wks

1379 Install radial TK cable trays (cooling + LV) outside Vac Tank 1 wk

1380 Install ECAL/HCAL (TO MODULES) cable trays inside Vac Tank 1 wk

1381 Install peripheral ECAL cable trays outside Vac Tank 1 wk

1382 Install LV ECAL cables from PP2 to towers 2 wks

1383 Install cooling pipes for TK PP2 to Plant + insulation 5 wks

1384 Install TK cables 18 days

1389 EB-HB services 25 days

1390 Pre-cut and connect ECAL cooling hoses on outside of VacT 1.2 wks

1391 Connect HCAL cooling hoses + pressure tests 1.2 wks

1392 Install ECAL/HCAL cable trays outside VacT 1 wk

1393 Install HO fibre outside VacT 1 wk

1394 Install HCAL/ECAL cables & optical fibres + commissioning 25 days

1395 Sector 1 4 days






1401 Sector 18 & 2 4 days






1407 Remaining sectors 17 days

1408 Install TK fibres -Z 1 wk

1409 Install cable/pipe channels between TK and PP1 (inside VacT) 1 wk

1410 Install TK heating wires 1 wk

1411 Install tooling for TK (platform + raisers) + remove Surkov platform 5 days

1412 -Z side ready for TK insertion 0 days

18/06 06/07

02/07 06/07

02/07 06/07

09/07 13/07

25/06 06/07

09/07 10/08

09/07 01/08

02/08 30/08

02/08 08/08

02/08 08/08

04/08 09/08

10/08 15/08

02/08 02/08

03/08 03/08

03/08 03/08

03/08 06/08

06/08 06/08

07/08 07/08

08/08 08/08

08/08 08/08

08/08 10/08

10/08 10/08

11/08 30/08

31/08 05/09

07/09 13/09

07/09 13/09

14/09 20/09

20/09

May Jun Jul Aug Sep Oct Nov DecQtr 2, 2007 Qtr 3, 2007 Qtr 4, 2007

YB0 -Z side

TK fibres installed before TK inserted

13/06/2007 [email protected] 18Design by CMS Integration group, April 2005.

-Z Area installation

FIN 56 Beam pipe installed successfullyCabling on going


USC55 : TX54 shielding


ID Task Name Duration Owner Contractor(s)

224 Tremie open for TX54 2 wks TS-LEA Pakistan

225 Fix discharge lines to PM54 shaft wall 3 days PH-CMI

226 Install 5 CR control cables 1 wk TS-EL INEO

227 Install 6 Daq Opticables 2 wks TS-EL MZ

228 Install gas inertion cables SDX5 to USC55 4 wks TS-LEA Cegelec

229 Connect discharge lines at bottom of PM54 shaft 1 wk PH-CMI

230 Build maintenance platform for gutter 1 wk TS-CE tbd

231 USC55 883 days?

232 USC55 Control Area 848 days?

233 Infrastructure 581 days

275 Turbine cables installation 51 days

286 CMS Electronics installation 410 days?

341 Gas room 554 days

385 Laser room 253 days

405 Auxiliary EL room 230 days

409 Temporary Control room 59 days

413 Infrastructure installation 658 days

427 TX54 installation 76 days

428 Delivery of TX54 shielding wall 0 days

429 Install steel plates for TX54 sliding system 1 wk TS-LEA Workshop

430 Assemble TX54 frame and install rails 2 wks TS-LEA Pakistan

431 Create anchor points in walls and floor 2 days TS-CE Forebeton

432 Equip frame with compressed infrastructure 3 days PH-CMI

433 Open Tremie 1 day TS-IC-HM DBS

434 Concrete TX54 frame 1 day TS-CE Losinger

435 Install concrete blocks 4 days TS-IC-HM DBS

436 Install 2 remaining concrete blocks 1 day TS-IC-HM DBS

437 TX54 installed 0 days

07/05 21/05

23/05 25/0523/05 25/05

10/04 16/04

17/04 30/0417/04 30/04

02/05 31/05

18/06 22/0618/06 22/06

16/07 20/0716/07 20/07

02/04

10/04 16/04

07/05 21/05

21/05 22/0521/05 22/05

22/05 24/0522/05 24/05

04/06 04/06

05/06 05/0605/06 05/06

25/06 28/0625/06 28/06

23/07 23/0723/07 23/07

23/07

Feb Mar Apr May Jun Jul Aug Sep OctQtr 1, 2007 Qtr 2, 2007 Qtr 3, 2007 Qtr 4, 2007

USC55 : TX54 shielding

→ TS-IC-HM: Install concrete block on TX54 frame→ Start 25/06 for 3 days→ DBS→ Material SAS has to be complete by then


USC55 : Control Area – CMS Electronics S2 (-1)

Needs for humidity control have been addressedLink now available between CV cooling plant and CMS DSS system


USC55 : CMS Electronics –Temporary Ctrl room

Partition walls erectedGeneral services doneTemporary access ctrl installedIT services installedVentilation to be optimised


Low-Voltage system

USC55 – top of bypass



64 SDX5 721 days

99 Install LV room for detector 253 days PH-CME

106 Install auxiliary cables for UPSs 4.6 wks TS-EL Hadrelec

107 Start up UPSs 1 wk TS-EL Hadrelec

231 USC55 848 days?

232 USC55 Control Area 848 days?

438 USC55 Service Area 848 days

515 Top of Bypass 640 days

532 Install chassis for TEK system 1 day TS-IC COSMI

533 Install safety enclosure for transformers 1.6 wks TS-IC T Foreste

534 Install 7 compensator modules in chassis 1 wk TS-EL Hadrelec

535 Install 6 TEK modules in chassis 4 wks TS-EL Hadrelec

536 Install power cables from transformer to LV cabinets 6.4 wks TS-EL Hadrelec

537 Connect Turbine switchboard 4 wks TS-EL Hadrelec

538 Cabling of power supply complete 0 days

539 Reorganise cables from UXC55 into racks 1 wk TS-EL Hadrelec

540 Install cables from LV racks to LV cabinets 4 wks TS-EL Hadrelec

541 Install cables from UXC55 balconies into racks 4 wks TS-EL INEO

542 Commissioning 1 wk PH-DSS

543 First LV/Turbine cabinets operational 0 days

904 UXC55 1004 days?

933 Gangways 274 days

934 Level X2 274 days

935 Near Side 274 days

958 Install cables for turbines 1.8 wks TS-EL Hadrelec

959 Install cables for LV power distribution 4 wks TS-EL INEO

962 Far Side 274 days

983 Install cables for turbines 2.6 wks TS-EL Hadrelec

984 Install cables for LV power distribution 4 wks TS-EL INEO

16/04 18/0516/04 18/05

21/05 25/0521/05 25/05

29/05 29/0529/05 29/05

30/05 08/0630/05 08/06

18/06 22/0618/06 22/06

23/04 22/0523/04 22/05

23/04 08/0623/04 08/06

23/04 22/0523/04 22/05

08/06

11/06 15/0611/06 15/06

18/06 13/0718/06 13/07

16/07 10/0816/07 10/08

13/08 17/0813/08 17/08

17/08

30/04 11/0530/04 11/05

18/06 13/0718/06 13/07

14/05 01/0614/05 01/06

18/06 13/0718/06 13/07

Mar Apr May Jun Jul Aug Sep Oct NovQtr 1, 2007 Qtr 2, 2007 Qtr 3, 2007 Qtr 4, 2007

USC55 –LV system installation

Crucial for commissioning


Installation of Magnet areaA project in itself!

→Sequence has been under intensive review

→Baseline available

→Actors from 3 departments (AT-PH-TS)

Transformers will be powered

up this week


16 racks

Discharge lines supports(design to be reviewed)

CP1 & CP2

DCCT

Transfer line

Cold Box

Cryo cabinets



574 Install 180 control cables USC55 only 9 wks TS-EL INEO

575 Position TBT batteries 1 day AT-ECR DBS

576 Position Cryo electrical cabinets + atmospheric exchanger 1 day AT-ECR DBS

577 Reinstall false floor 3 wks TS-IC COSMI

578 Install 5 CR control cables 1 wk TS-EL INEO

579 Install metallic structures for discharge lines on top of racks 2 days PH-CME

580 Install discharge lines in magnet area 12 days PH-CMI

581 Perform X-ray test 2 days PH-CMI

582 Dismantle Bus Bars scaffolding 1 day

583 Install cables between UXC55 and USC55 through wall 5 wks TS-EL INEO

584 Install discharge lines in magnet area to shaft area 5 days PH-CMI

585 Connect MSS, MCS, CDS, vacuum cables to racks 21 wks TS-EL INEO

586 Commission Magnet ctrl and safety systems 4 wks PH-CMI

587 Install scaffolding for transfer line installation 2 days AT-ECR DeMaCo

588 Install last section of Transfer lines 2 wks AT-ECR DeMaCo

589 Remove scaffolding 1 day PH-CMI MADA

590 Reinstall scaffolding 1 day PH-CMI MADA

591 Install Vacuum pipe 5.4 wks PH-CMI

592 Weld warm pipes to Cold box 1 wk AT-ECR DeMaCo

593 Dismantle scaffolding for transfer line installation 1 day AT-ECR DeMaCo

594 Connect water pipes to pumps 1 wk PH-CMI

595 Install instrumentation and control cables for cold box 3 wks AT-ECR Dauphelec

596 Lower and Install UPSs 2 wks PH-CMI

597 Perform synchronization tests 7 wks AT-ECR

598 Commission cold box 4 wks PH-CMI

599 Ready to start vacuum 0 days

600 Cryogenics system ready to cool down coil 0 days

26/03 01/0626/03 01/06

05/04 05/0405/04 05/04

29/03 29/0329/03 29/03

26/03 17/0426/03 17/04

10/04 16/0410/04 16/04

02/05 03/0502/05 03/05

04/05 22/0504/05 22/05

23/05 24/05

25/05 25/05

26/04 04/0626/04 04/06

18/06 22/0618/06 22/06

25/04 24/0925/04 24/09

25/09 22/1025/09 22/10

06/03 07/03

12/03 23/03

23/03 23/0323/03 23/03

18/04 18/0418/04 18/04

23/04 01/0623/04 01/06

21/05 25/05

06/06 06/06

11/06 15/06

30/03 23/04

07/06 20/0607/06 20/06

24/04 14/06

15/06 12/0715/06 12/07

22/10

12/07

J F M A M J J A S O N D JHalf 1, 2007 Half 2, 2007 Half 1, 2008

USC55- Magnet area

→Transfer line and vacuum pipe installed→Discharge lines should be mechanically installed by 18/06


New items where scheduling effort is needed

Design by CMS Integration group, April 2005.

Areas where more scheduling effort is needed

Lowering of remaining heavy elementsBeam Pipe installationMagnet operation



1413 TK and Beam Pipe Installation (under construction) 95 days

1414 Insert TK and TK fibres 57 days

1415 Install Eiffel towers 1 day

1416 Connect ET to nose cones 1 day

1417 Pull in TK 1 day

1418 Shim and align TK 2 days

1419 Bolt TK 1 day

1420 Remove ET 1 day

1421 Insert Surkov Platform both +Z and -Z 1 day

1422 Install TK fibres +Z sides (PP1 to USC55) 1 wk

1423 TK fibres installed on +Z side 0 days

1424 Lower YB-1 YB-2 YE-1 YE-2 YE-3 51 days

1425 Lower YB-1 1 day

1426 Install thermal shield on YB0 -Z 5 days

1427 Install 8 missing muon chambers YB-1 3 days

1428 Install filling plates 2 days

1429 Install MABs + survey 3 days

1430 Connect YB-1 to its Patch Panels (mechanics) 1 day

1431 Lower YB-2 1 day

1432 Install 8 missing muon chambers YB-2 3 days

1433 Install filling plates 2 days

1434 Install MABs + survey 3 days

1435 Connect YB-2 to its Patch Panels (mechanics) 1 day

1436 Remove scaffolding around Vac Tank on -Z side 5 days

1437 Move YB-1 on VacT 1 day

1438 Move YB-2 on VacT 1 day

1439 Connect services on Ybs towers 4 wks

1440 Remove Surkov platforms 1 day

1441 Lower YE-1 1 day

1442 Position + survey + Connect YE-1 to its Patch Panels 3 days

1443 Lower End Cap YE-2 1 day

1444 Position + survey + Position YE-2 against YE-1 temporary 3 days

1445 Lower End Cap YE-3 1 day

1446 Position YE-3 against FIN + survey 1 day

1447 Install FIN beam pipe temporary extention 2 days

1448 Move YE-1 -2 against FIN 2 days

24/09 11/12

24/09 24/09

25/09 25/09

26/09 26/09

27/09 28/09

01/10 01/10

01/10 01/10

01/10 01/10

02/10 06/10

06/10

02/10 02/10

03/10 09/10

03/10 05/1003/10 05/10

08/10 09/10

10/10 12/10

15/10 15/10

16/10 16/10

17/10 19/1017/10 19/10

22/10 23/10

24/10 26/10

29/10 29/10

08/10 12/10

16/10 16/10

30/10 30/10

31/10 27/11

21/11 21/11

22/11 22/11

23/11 27/11

28/11 28/1128/11 28/11

29/11 03/1229/11 03/12

04/12 04/1204/12 04/12

05/12 05/1205/12 05/12

06/12 07/12

10/12 11/12

Aug Sep Oct Nov Dec Jan Feb MarQtr 3, 2007 Qtr 4, 2007 Qtr 1, 2008

TK & Beam pipe installation: Draft

Lower –Z elements when TK inserted

All CMS elements

down

Allows YE-1 noseIn VacTank

Trigger: completion of TK conn to PP1

Line 1461



1449 Activities on +Z 8 days

1450 Open +Z barrels and wheels for maintenance 3 days

1451 Install FIN Beam Pipe + Z 1 wk

1452 Connect TK to PP1 52 days

1453 Connect TK pipes not shadowed by ears 1 wk

1454 Remove barrel cabels from nose cones (no connection to PP1) 1 wk

1455 Remove nose cones 3 days

1456 Connect TK to PP1 21 days

1457 Connect remaining TK pipes 1 wk

1458 Connect barrel optical ribbons 1 wk

1459 Connect barrel cables 1 wk

1460 Connect End Cap cables 1 wk

1461 Connect End Cap optical ribbons 1 wk

1462 Start of CMS Cosmic Challenge III 0 days

1463 Perform Cosmic Challenge III 4 wks

1464 Central Beam Pipe 7 days

1465 Lower Central Beam pipe 1 day

1466 Position insertion cradle + survey 1 day

1467 Insert Central BP 1 day

1468 Connect Central BP to final supports 1 day

1469 Bring BP in final position + survey 1 day

1470 Perform pressure tests on CBP 1 day

1471 Install bake out jackets 2 days

1472 Central beam pipe installed 0 days

08/10 10/10

11/10 17/10

08/10 12/10

13/10 18/10

19/10 22/10

23/10 27/10

29/10 02/11

03/11 08/11

09/11 14/11

15/11 20/11

20/11

21/11 18/12

12/12 20/12

12/12 12/12

13/12 13/12

14/12 14/12

14/12 14/12

17/12 17/12

18/12 18/12

19/12 20/12

20/12

Aug Sep Oct Nov Dec Jan Feb MarQtr 3, 2007 Qtr 4, 2007 Qtr 1, 2008

TK & Beam pipe installation

CMS Cosmic Challenge III


TK & Beam pipe installation: Very preliminaryID Task Name Duration

1473 Install End Cap and HF Beam Pipe 31 days

1474 Install End Cap beam pipe - Z 7 days

1483 Install End Cap beam pipe + Z 7 days

1492 Install HF beam pipe -Z 6 days

1500 Install HF beam pipe +Z 6 days

1508 Install pumping station + CT2 Beam Pipe + belows @ 17m 1 wk

1509 CMS beam pipe closed 0 days

1510 Perform CMS beam pipe bake out 1 wk

1511 Fill Beam Pipe with ultra pure gas (safety) 1 day

1512 CMS Ready for circulating beam 0 days

1513 CMS closure (under construction) 40 days

1514 Install Pixel detector 2 wks

1515 Install BCM 1 day

1516 CMS ready for closure 0 days

1517 Position YEs against YBs 1 wk

1518 Switch magnet on 3 days

1519 Start CMS Cosmic Challenge IV 0 days

1520 Cosmic Challenge IV 3 wks

1521 Rise HFs 2 wks

1522 Perform Cosmic data taking 2 wks

1523 EE ES installation 29 days

1524 Delivery of 2nd dee for EE 0 days

1525 Open Yes 3 days

1526 Install 1st EE Dee on -Z Near side 1 wk

1527 Install 2nd EE Dee on -Z Near side 1 wk

1528 Install 1st ES Dee on -Z Far side 1 wk

1529 Install 2nd ES Dee on -Z Near side 1 wk

1530 1st EE installed on -Z side 0 days

21/12 14/01

15/01 23/01

24/01 31/01

01/02 08/02

01/02 07/02

07/02

08/02 14/02

15/02 15/02

15/02

18/02 29/02

03/03 03/03

03/03

04/03 10/03

11/03 13/03

13/03

14/03 03/04

14/03 27/03

28/03 10/04

15/02 26/03

15/02

25/02 27/02

28/02 05/03

06/03 12/03

13/03 19/03

20/03 26/03

12/03

Nov Dec Jan Feb Mar Apr May JunQtr 4, 2007 Qtr 1, 2008 Qtr 2, 2008

cms area working group meeting

Documents

chains installation

main cable chains ready

mini cable chains

main chains

cable trayscompatible

cms area

lv system ready

passmagnetcryogenics