clearspan majestic greenhouse film roof with roll-up sides · 2013. 3. 26. · clearspan™...

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CLEARSPAN™ MAJESTIC GREENHOUSES

Revision date: 12.21.09

STK# DIMENSIONS

104827F 56' W x 72' L©2009 ClearSpan™All Rights Reserved. Reproduction is prohibited without permission.

ClearSpan™ Majestic GreenhouseFilm Roof with Roll-up Sides

56' Wide

Photo may show a different but similar model.


2 Revision date: 12.21.09

YOU MUST READ THIS DOCUMENT BEFORE YOU BEGIN TO ASSEMBLE THE SHELTER.

Thank you for purchasing this ClearSpan™ shelter. When properly assembled and maintained, this product will provide years of reliable service. These instructions include helpful hints and important information needed to safely assemble and properly maintain the shelter. Please read these instructions before you begin.

If you have any questions during the assembly, contact Customer Service for assistance.

SAFETY PRECAUTIONS

Wear eye protection.•

Wear head protection.•

Wear gloves when handling metal tubes.•

Use a portable GFCI (Ground Fault Circuit Interrupter) • when working with power tools and cords.

Do not climb on the shelter or framing during or after • construction.

Do not occupy the shelter during high winds, • tornadoes, or hurricanes.

Provide adequate ventilation if the structure is • enclosed.

Do not store hazardous materials in the shelter.•

Provide proper ingress and egress to prevent • entrapment.

ANCHORING INSTRUCTIONS

Prior to assembling this shelter, please read the anchoring precautions and instructions included with the kit. Anchoring instructions are included in the MUST READ document. You must anchor the building after the frame is assembled and before the cover is installed.

WARNING: The anchor assembly is an integral part of the shelter construction. Improper anchoring may cause shelter instability and failure of the structure. Failing to anchor the shelter properly will void the manufacturer’s warranty and may cause serious injury and damage.

LOCATION

Choosing the proper location is an important step before you begin to assemble the structure.

The following suggestions and precautions will help you determine whether your selected location is the best location.

Never erect the structure under power lines.•

Identify whether underground cables and pipes are • present before preparing the site or anchoring the structure.

Location should be away from structures that could • cause snow to drift on or around the building.

Do not position the shelter where large loads such as • snow and ice, large tree branches, or other overhead obstacles could fall.

SITE

After choosing a location, proper preparation of the site is essential. The following site characteristics will help ensure the integrity of the structure.

The support structure must be level to properly and • safely erect and anchor the frame.

If the site is not level, use footings to provide a secure • base for the structure. Pre-cast concrete blocks, pressure-treated wood posts, or poured footings are all acceptable when properly used.

Drainage: Water draining off the structure and from • areas surrounding the site should drain away from the site to prevent damage to the site, the structure, and contents of the structure.

WARNING: The individuals assembling this structure are responsible for designing and furnishing all temporary bracing, shoring and support needed during the assembly process. For safety reasons, those who are not familiar with recognized construction methods and techniques must seek the help of a qualified contractor.

DOUBLE-LAYER FILM INSTALLATION

Greenhouses equipped with a double-layer film include a layer that is Infra Red (IR) Retention film.

IMPORTANT! During cover installation, the IR film must be installed first! Examine the film and install it according to the instructions printed on the film.

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Chord: • The assembly of pipes that spans from one rafter leg to the other (on the same rafter assembly). For strength, brackets are used to attach struts between the chord and the rafter.

Conduit:• An assembly of pipes used to secure the main cover and end panels (if equipped). Purlins and some strut assemblies also consist of connected pipes to form a conduit. Each pipe joint of a conduit assembly is secured with a self-tapping Tek screw.

Coupler or Fitting:• A part of the frame assembly where legs, purlins and rafter pipes are inserted and secured. In most instances, 3-way and 4-way couplers are used. In some larger applications, couplers are used to secure the joints of the different rafter sections during the assembly of the rafters. Some shelters do not use couplers.

Foot, Rafter Foot , or Base Plate:• The part attached to and found at the base of the rafter or leg of the shelter. Depending on the shelter, the foot is an optional purchase. Some shelters do not offer an optional foot. Some use 1-way connectors; others use ground posts.

Must Read Document:• This document includes building and shelter anchoring instructions, steps for end wall reinforcement, safety precautions, and notices and warnings. The Must Read document is sent with all shelters and buildings. If you did not receive a Must Read document, contact Customer Service to request one.

On-Center:• Term used to describe a measurement taken from the vertical center of the rafter or frame member to the vertical center of another.

Purlin or Angled (or Lateral) Bracing:• The pipe assemblies that run perpendicular to the rafters or framework that supports the main cover. These assemblies are found on the sides and roof areas of the assembled frame, are evenly spaced, and typically run from the front to the back of the shelter.

Plain or Straight Pipe:• A term used to describe a pipe that has the same diameter or width throughout its entire length.

Strut:• A strut is usually a length of pipe with two flattened ends and is used for diagonal bracing of the shelter frame. A strut is typically secured to the frame work by special brackets, bolts, and/or clamps.

Swaged End or Swaged Pipe:• The term "swaged'' refers to the tapered end of the pipe or tube. Swaged ends of a pipe can be inserted into couplers and the straight ends of other pipes of the same diameter.

Tek Screw:• A self-tapping fastener used to secure pipe joints and to fasten brackets to rafters.

ASSEMBLY PROCEDURE Following the instructions as presented will help ensure the proper assembly of your shelter. Failing to follow these steps may result in an improperly assembled and anchored shelter and will void all warranty and protection the owner is entitled to.

The steps outlining the assembly process are as follows:

Verify that all parts are included in the shipment. Notify 1. Customer Service for questions or concerns.

Read these instructions, the Must Read document, and 2. all additional documentation included with the shipment before you begin assembling the greenhouse.

Gather the tools, bracing, ladders (and lifts), and 3. assistance needed to assemble the greenhouse.

Check the weather 4. before you install the roof cover and any panels (if equipped). Do not install covers or panels on a windy or stormy day.

Re-evaluate the location and site based on the 5. information and precautions presented in the documentation included with the shipment.

Prepare the site (if applicable).6.

Assemble the frame components in the order they are 7. presented in these instructions.

Assemble the frame including the struts (if equipped). 8.

Consult the 9. MUST READ document and properly anchor the assembled frame.

Install the end wall framing. 10.

Install, tighten, and secure the End Wall end panels 11. and doors. (These are optional items for some shelters.)

Install the roll-up sides.12.

Install, tighten, and secure the main cover. This applies 13. to fabric and film covers that stretch over the frame assembly.

Read the Care and Maintenance information at the end 14. of these instructions.

Complete and return all warranty information as 15. instructed.

LIST OF WORDS AND PHRASESBefore you begin, it is important to become familiar with the words and phrases used in this instruction manual.

These words and phrases are common to most ClearSpan™ shelters and identify the different parts of the shelter. (Some are used in this document. Others may not apply to this particular shelter.) These terms describe the shipped parts and can also be found on the materials list/spec sheets included with the shipment. To aid in the assembly, read through the following definitions before you begin to assemble your shelter.



REQUIRED TOOLS

The following list identifies the main tools needed to assemble the shelter. Additional tools and supports may be needed depending on the structure, location, and application.

Tape measure or measuring device•

Marker to mark locations on the pipes•

Variable speed drill and impact driver (cordless with • extra batteries works best)

Metal-cutting saw•

Wrenches and impact socket set, or an adjustable • wrench

Scissors, utility knife, or tin snips•

Hammers, gloves and eye protection•

Adjustable pliers and self-locking pliers•

Ladders, work platforms, and other machinery for lifting • designed to work safely at the height of the building

UNPACK AND IDENTIFY PARTS

The following steps will ensure that you have all the necessary parts before you begin to assemble the shelter frame.

Unpack the contents of the shipment and place where 1. you can easily inventory the parts. Refer to the Bill of Materials/Spec Sheets.

Verify that all parts listed on the Bill of Materials/Spec 2. Sheets are present. If anything is missing or you have questions, consult the Pictorial Parts Guide and all diagrams for clarification, or contact Customer Service.

NOTE: At this time, you do not need to open the plastic bags containing smaller parts such as fasteners or washers (if equipped).

Space below is reserved for customer notes.

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The following graphics and photos will help you identify the different parts of the building. Consult the Quick Start Guide for additional details and diagrams. (Some parts are not shown.)

FA4482B & FA4484BTek Screw

100441Nut Setter

Swaged

Plain

Swaged and Plain Rafter Sections

AS10033/16" Cable Clamp

AS10941/4" Cable Thimble

104189 Turnbuckle

104302Pipe Fitting with Base

1025462.375" Cross Connector

1025481.66" Cross Connector

1038562.375" Band Clamp

QH14021.66" Band Clamp

QH1070Pipe Strap

102921 Neo-bonded Washer

102198U-Channel Spring

102197Aluminum U-Channel

104213Aluminum U-Channel Profile

104548End Cap ProfileDoors/Fans/Vents

104212H-Channel

105124Butterfly Clamp

104211Double U-Channel



ClearSpan™ Majestic Greenhouse

Film Roof with Roll-up Sides

OVERVIEW

This section describes how to assemble your building. For details of each assembly procedure, consult the Quick Start Guide and the individual sections of these instructions. See illustration below to identify main parts of shelter.

Mark the location of the building and identify the 1. required parts for each assembly procedure.

Assemble all rafters.2.

Assemble and anchor the frame.3.

Prepare and install all cable assemblies.4.

Install end walls and gutters.5.

Install end panels.6.

Assemble and install double door.7.

Attach hat channel and roll-up sides.8.

Install the main cover.9.

End Rafter

Interior Rafter

Cable Assemblies

56' on-center

Bottom Chord

Purlin

Customer-Supplied Baseboard

Rafter Leg

Frame length of your building may differ from what is shown.

Strut

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LAY OUT THE BUILDING SITE

After the site is prepared, identifying the location of the shelter corners helps to square the frame after it is assembled.

Taking these steps before assembling the shelter saves time and ensures that the structure is positioned as desired. The following procedure is a suggested method.Its use depends on the size of the shelter, shelter application, the footings, and the method used to anchor the shelter.

SQUARE THE SITE

Identify a corner where a building rafter will be 1. positioned, drive in a stake, and string a line the exact width of the building and stake in place. (Width of the rafter is measured from center-to-center of the rafter legs.)

String a line at least as long as the building from the 2. first stake at 90°. NOTE: A transit can be used to ensure an accurate 90° angle, or the 3-4-5 rule can be used. Refer to diagram. Using multiples of 3-4-5 such as 6-8-10 or 12-16-20 helps to maintain an accurate 90° angle.

After squaring the position of the building and placing 3. a stake at all corners, string a line between the stakes to mark the base of the building. NOTE: The example that follows shows treated baseboards set on the site. After marking the rafter spacing on the boards, the rafter feet are secured in place.

Consult the Framework Assembly instructions for 4. the building and mark on the ground (or treated baseboards as recommended) the positions of the rafter feet.

After marking the on-center positions of all rafters (on 5. the boards or site), remove the strings and continue with the attaching rafter feet to the baseboards.

ATTACH RAFTER FEET TO BASEBOARDS

The following is an example of one way to position the rafter feet after the site has been prepared. This is an example only. The site, anchoring system, and other factors affect preparing for the rafters. Consult a knowledgeable construction professional for suggestions and other safe and acceptable alternatives.

ATTENTION: Placing treated baseboards under the rafter feet is strongly recommended.

WARNING: Securing the rafter feet to a baseboard as shown does not anchor the shelter. The shelter must be anchored as stated in the MUST READ document included in the shipment.

The above photo shows the rafter feet set at intervals 1. of six foot (6') on center which is the rafter spacing of the shelter used in this example.

Anchor each rafter foot base to the boards using the 2. appropriate customer-supplied fasteners.

Drive a short length of rebar inserted through a hole 3. drilled in the boards into the ground to keep the boards in place as rafters are attached.

After the boards are set and the bases are fastened in 4. place, attach the top of the rafter foot. NOTE: At this time, DO NOT tighten the bolt that connects the two rafter foot parts. The upper part will be adjusted when the rafters are set in place.

Continue with the END RAFTER AND INTERIOR 5. RAFTER ASSEMBLY procedures that follow.

6' on-center

Step 4Step 2



ASSEMBLING THE STORAGE MASTER BUILDING COMPONENTS

NOTE: Assistance is required to assemble the shelter. After the site is prepared and squared, the rafter feet are assembled and anchored in place (if applicable to your shelter), and an inventory of parts is complete, assemble the rafters. SPECIAL NOTE: Completely assemble the rafters and frame for one greenhouse bay before starting to assemble the second.

RAFTER ASSEMBLY

Gather the parts:

Rafter pipe (#20SM23P2) •

Rafter pipe (#28SM23S1) & rafter pipe (#2375S100D) •

Pipe 1.66'' x 99'' swaged • (#166S099)

Pipe 1.66'' x 40'' plain • (#166P040)

Band clamps (#QH1402 & 103856) •

Pipe strap (#QH1070)•

Tek screws (#FA4482)•

Each rafter assembly consists of five (5) rafter sections:1 curved center pipe (for the top or peak), 2 leg pipes that include drilled holes near the bottom to connect the rafter feet, and 2 curved pipes that connect the legs to the top center pipe. Interior Rafter Assembly Procedure

Select the five (5) pipes needed to assemble a rafter 1. and arrange these on a flat surface as shown below for assembly.

NOTE: DO NOT join sections at this time.

(#28SM23S1)

(#20SM23P2)

(#2375S100D)

52"

21-1/2"

Using a tape measure, measure the following clamp 2. locations on the pipe and mark locations with a marker.

Mark these locations (shown below) on the remaining curved pipe for the opposite side of the rafter assembly.

NOTE: Measurements are for reference only. Once the struts are attached, reposition the clamps as needed.

After marking the clamp locations, take six (6) of the 3. larger band clamps (#103856) and slide these onto the different rafter pipes and position them near the marked locations. Do not secure these clamps at this time.

Slide the swaged portion of each rafter pipe into the 4. plain end of the pipe.

IMPORTANT: The rafter foot mounting holes drilled in the sides near the bottom of each rafter leg must be parallel with the ground when viewed looking down at the rafter assembly on the ground.

Pre-drilled hole direction.

*not to scale

54"

*not to scale

54"

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RAFTER ASSEMBLY (CONTINUED)

With the main rafter pipes seated at each joint and the 5. rafter positioned on a flat surface, secure each joint with a single self-tapping Tek screw. Position Tek screw approximately 2" from pipe joint.

2˝

Tek screw

Move the band clamps into position by sliding each to 6. its location marked on the rafter in Step 2.

After assembling the rafter, securing the joints, and 7. setting the band clamps in position, cut a length of rope (or cable) that is the width of the shelter plus and additional 12 inches.

After the rope (or cable) is cut, insert approximately 6" 8. through the rafter foot mounting holes at the bottom of the rafter leg and clamp the rope in place with the clamp on the outside as shown below.

Insert the remaining end of the cable through the other 9. rafter bolt holes, measure the 28' on-center width dimension, and clamp the legs in place to prevent the rafter from spreading as the struts are attached.

Position three (3) sections of the 166S099 pipe (99" 10. each) and one (1) 166P040 pipe (40") on the ground between the rafter legs, slide two (2) of the smaller band clamps (QH1402) onto one of the center pipe sections, and assemble the chord.

Chord

Band Clamps

Secure each pipe joint of the chord with one FA4482 11. Tek screw. Standing on the chord assembly helps to keep the pipes from turning as the screws are installed. Be certain each joint is properly seated before installing the screw.

Band clamp locations may differ from actual locations.




After the chord is assembled, slide one additional band 12. clamp (QH1402) onto each end of the chord assembly.

Position the assembled chord between the rafter legs 13. and connect the chord to the rafter as shown above.

Chord

Additional Band Clamps

Adjustable pliers can be used to squeeze the two band clamps if needed to thread the nut onto the bolt. NOTE: Remove one nut and bolt from either clamp. (It will not be used.) The top of the chord will be about 1-1/2" down from the band clamp as shown below.

NOTE: If the chord height needs to be lower, it can be slid down slightly at this time.

Select two (2) of the 5' struts (QH1304) and two (2) of 14. the 7' struts (QH1308) and position them on the ground between the upper part of the assembled rafter and the assembled chord. Strut pattern shown may vary slightly from actual rafter.

1-1/2"

5' 5'7' 7'

Connect one end of a 5' strut to the clamp on the rafter. 15. Do not tighten at this time. (Consult the connection details in the Quick Start section located at the back of these instructions.)

Connect the other end of the same 5' strut and one end 16. of a 7' strut to the band clamp on the chord assembly. Do not tighten.

Attach the remaining end of the 7' strut to the band 17. clamp located near the peak of the rafter.

Repeat Steps 15-17 to attach the remaining struts for 18. this rafter assembly.

Rafter

5'

Chord

Chord

5'7'

Rafter

7' 7'

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After attaching the struts and verifying that all band 19. clamps are tightened, secure each band clamp to the chord using a FA4482 Tek screw.


Tek Screw

The assembled rafter should resemble the rafter in the drawing shown below.

Chord

SPECIAL NOTE FOR LONGER SHELTERS: For longer shelters, conserve site space by assembling and setting the rafters as you work toward the end of the shelter.

Complete the next steps for END RAFTERS ONLY.20.

End Rafter Assembly Procedure

Complete the following steps for the two end rafters only.

Assemble the two end rafters on a flat surface using 1. the same procedure as an interior rafter.

Attach one pipe strap (QH1070) to each end rafter in 2. the locations shown below.

These pipe straps are located on the inside of the rafter legs, underside of the rafter pipe (peak), and on top of the chord. Do not tighten at this time. These will be tightened after the purlin is installed.

NOTE: Except for the pipe strap located at the top of the rafter and on top of the chord, all remaining pipe straps shown above are installed over the pipe joints at that location.

Continue with the FRAME ASSEMBLY instructions that 3. follow.

Pipe Straps

Pipe Strap Pipe Strap

The pipe strap is installed over the pipe joint on the inside of the rafter leg. (End Rafters Only)

Pipe Joint

Top of Rafter



FRAME ASSEMBLY PROCEDURE After all rafters are constructed and placed in an orderly fashion for frame assembly, proceed with standing the first end rafter.

WARNING: Rafter assemblies are heavy with most weight at the top. Forklifts and personnel booms are recommended for lifting and setting the rafters. Consult a construction professional if you are not familiar with construction techniques and erecting similar structures.

The following instructions assume that the rafter feet are properly spaced and are secured to concrete or a level surface as shown in the example on the Lay Out theBuilding Site page of this document. If your site does not include a level surface as recommended and you will not be securing the rafter feet to concrete or wood planks as shown in the example on the Lay Out the Building Site page, alter these instructions to accommodate the variations and specifics of your building site. SPECIAL NOTE: Complete the Frame Assembly Instructions for one greenhouse bay before starting to assemble the second.

Gather the parts:

Assembled Rafters•

1.315'' x 75'' swaged (#131S075) and 1.315'' x 73.5'' • plain (#131P0735) pipe

Marker, tape measure, and • FA4482 Tek screws NOTE: The purlins are part of the assembled frame and run perpendicular to the rafter assemblies. Each purlin consists of 1.315" x 75" (#131S075) swaged pipes (see Side Profile diagram in the Quick Start section for quantity) and one (1) 1.315" x 73.5" (#131P0735) plain pipe. Complete these steps:

With the proper lift, lift the 1. first end rafter. This rafter includes pipe straps (installed earlier).

Set the rafter on the first set of rafter feet at one end of 2. the shelter and secure with 3/8" nut (FALB04B) and 3" bolt (FAG363B).

ATTENTION: Position the FAG363 bolt head to the outside of the building. Arrow in the above photo points to the outside of the frame assembly. Exercise caution when setting the rafter leg on the rafter foot.

Anchor the first rafter with ropes or other temporary 3. bracing. Verify that the rafter is plumb (straight).

NOTE: In the above photo, ropes (identified by white lines for clarity) were used to temporarily anchor the rafter in place. For this first end rafter, all temporary bracing must remain in place until other rafters are set in place and attached to the first rafter and to each other.

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FRAME ASSEMBLY (CONTINUED)

1st Interior RafterEnd Rafter

Set the second rafter (first inside rafter) in place and 4. secure it to the rafter feet.

NOTE: After securing the inside rafter to the rafter feet, position someone at each leg to stabilize the rafter as the lift is removed.

Place a cross-connector (#102546) over the peak of 5. the inside rafter.

Photo to the right shows purlin inserted through thecross-connector at the top of an interior rafter.

Insert the first section of purlin (2 pieces of pipe) 6. through the cross-connector on the inside rafter and the pipe strap at the peak of the end rafter.

IMPORTANT NOTE: The purlin should extend through the pipe strap at the peak of the end rafter by one-half inch. Do not allow the purlin to extend beyond the edge of the end rafter.

With the purlin in position, tighten the pipe strap at the 7. peak and secure the purlin in the pipe strap using a Tek screw.

Measure the on-center rafter width to achieve the 8. proper rafter spacing and tighten the cross-connector (#102546).

NOTE: If needed, use a hammer to tap the cross-connector and the purlin to center it between the brackets that secure the struts.

After tightening the cross-connector, install a Tek screw 9. (FA4482) through the cross-connector and into the purlin. Position the Tek screw so that it also secures the joint of the purlin pipes if possible.

Tek Screw

Tek Screw

End Rafter

NOTE: Secure all purlin splices using a Tek screw.




The first purlin and the first two rafters should appear as shown:

Move down the rafters to the first rafter joint and place 10. a cross-connector over the inside rafter at that joint.

Assemble the first two sections of the second purlin 11. and install it as you did the top/center purlin.

Position the cross-connector and the purlin over the 12. pipe joint of the rafter assembly and set the on-center rafter spacing.

Remember: To prevent damage to the main cover and end panels, do not allow the purlin to extend beyond the edge of the end rafter.

Cross Connector

Tighten the cross-connector and install a Tek screw as 13. shown to secure the purlin pipe joint and to secure the purlin to the cross-connector.

Move to the other upper pipe joint on the inside rafter, 14. place a cross-connector over the joint, and repeat the steps to install the first two sections of the last overhead purlin. NOTE: Position the cross-connector and purlin on the rafter pipe joint. Do not remove the temporary bracing until additional rafters are in place. To this point, the assembled frame includes two rafters and three top purlins as shown.

After attaching the last overhead purlin to the inside 15. rafter, move down the rafter assembly to the pipe joint below the bottom chord and place a cross-connector (#102546) over the rafter pipe.

This inserts shows the purlin, clamp and cross-connector as seen from the inside of the building.

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FRAME ASSEMBLY (CONTINUED)Assemble the first two sections of the another purlin 16. and insert it through the cross-connector and into the pipe strap on the end rafter. Tighten the pipe strap and secure the purlin to the pipe strap using a Tek screw (FA4482).

Verify the on-center rafter spacing and tighten the 17. cross-connector. The purlin should be saddled in the pipe joint on the rafter.

Install a Tek screw (FA4482) through the cross-18. connector and through the joint in the purlin to prevent separation of the purlin pipe joint.

Move to the remaining joint below the bottom chord on 19. the inside rafter and attach the first two sections of the next purlin.

The drawing above shows the 5 upper purlins in position.

Set the next 20. inside rafter assembly in position and secure it to the feet as previously instructed.

Continue to add cross-connectors and purlin pipe and 21. secure these to the rafter assemblies as previously instructed.

ATTENTION: The last rafter to place in position will be the remaining end rafter. This end rafter includes the pipe straps attached during the rafter assembly procedures and is identical to the first end rafter set in place.

Set the end rafter in place and align the purlins with the 22. pipe straps (previously attached to the rafter). Insert the rafter feet mounting bolts (bolt head to the outside) and tighten as previously instructed.

Begin with the top pipe strap and ensure that 23. approximately half an inch of the purlin extends through the pipe strap and tightened the pipe strap mounting bolts.

Verify that the end rafter is plumb. 24. NOTE: If the rafter is not plumb (straight up and down) and more of the purlin pipe needs to extend through the pipe strap and beyond the edge of the rafter, it may be necessary to cut the purlin to the required length. To prevent end panel damage, do not allow the purlin to extend beyond the edge of the rafter.

With all rafters in place and the top five (5) purlins 25. installed and tightened, return to the rafter feet and tighten the main bolt that attaches the bottom plate of the rafter foot to the upper portion of the foot.

Complete the ATTACH THE BOTTOM and ATTACH 26. THE CENTER PURLIN procedures that follow.



ATTACH THE BOTTOM PURLINS After installing the upper five (5) purlins, complete these steps to install the remaining purlins. Required tools:

Tape measure •

Permanent marker •

ATTENTION: The bottom purlins run on the inside of the rafter legs near the bottom of those rafter legs.

Begin at one end of the frame assembly and measure 1. up 13-1/2" from the rafter foot mounting plate on the end rafter and make a mark on the inside of the rafter leg. NOTE: This mark and the remaining marks identify the location of the bottom purlin for each side. The mark identifies the center of the purlin.

After marking the end rafter, attach a pipe strap to the 2. inside of the rafter leg so that the strap is positioned with the mark at its center. Do not tighten the strap Tek screws at this time.

Move to the remaining leg on the same rafter assembly 3. and mark as instructed in the previous steps.

Repeat Steps 1-3 for the remaining end rafter 4. assembly.

On the first inside rafter assembly, measure the same 5. distance (13-1/2") up the rafter leg from the foot base and mark the location on the outside of the leg.

13-1/2"

After marking the location of the center of the bottom 6. purlins on the legs, place a cross-connector at the base of each leg of each inside rafter assembly.

ATTENTION: Attach pipe straps to the end rafters only (Fig. 1). Cross-connectors are used to secure the bottom purlins to the inside rafter assemblies (Fig. 2).

Assemble the first two sections of another purlin, insert 7. through the cross-connector on the inside rafter leg, and insert the end into the pipe strap attached to the end rafter (see below).

Tighten the Tek screws to secure the pipe strap to the 8. end rafter leg as described for the other purlins.

Figure 1 Figure 2

Tek Screw

Install a Tek screw (FA4482) through the pipe strap and 9. into the purlin to anchor the purlin in place.

17




Using the mark on the inside of the rafter leg as a 10. guide, slide the cross-connector (#102546) and purlin so that the center of the purlin pipe is in line with the mark on the rafter leg.

Tighten the bolts on the cross-connector to secure the 11. purlin.

Install a Tek screw (FA4482) through the cross-12. connector and through the pipe joint of the purlin to keep the joint tight.

Continue to assemble and attach the remainder of the 13. same bottom purlin until the entire purlin is secured to the frame.

Repeat the above steps for the remaining bottom 14. purlin. The frame with the purlins assembled to this point should resemble the drawing below. There are seven (7) purlins in the drawing. (See the arrows for location.)

Tek Screw

NOTE: The FA4482 Tek screw is used throughout this assembly.

ATTACH THE CENTER PURLIN The center purlin is attached to the chord and runs on top of the chord the length of the shelter. As before, regarding all end rafter purlin connections, the center purlin is attached using a pipe strap. A cross-connector (#102548) is used to secure the center purlin to the chord of the inside rafters only. Complete these steps:

Locate the center of the chord of the end rafter and 1. install a pipe strap at that location on top of the chord (if not installed earlier). Do not tighten at this time.

Measuring from end-to-end on the chord, locate the 2. center of the chord on the inside rafter and mark the location.

Position a cross-connector (#102548) over the chord 3. and assemble the first two sections of the remaining purlin.

Insert the purlin through the pipe strap (#QH1070) on 4. the chord (end rafter) and through the cross-connector on the chord of the inside rafter.

REMEMBER: The center purlin runs on top of the chord.

Pipe Strap

Cross-connector



FRAME ASSEMBLY (CONTINUED)Position the purlin as needed and tighten the cross-5. connector bolts.

Install a Tek screw through the cross-connector and 6. through the pipe joint in the purlin as shown above.

Return to the end rafter and verify that approximately 7. half-an-inch of the center purlin extends through the pipe strap. Move the chord if needed and tighten the Tek screws that secure the pipe strap to the chord. REMEMBER: To prevent damage to the end panels, the center purlin must not extend beyond the edge of the chord.

Install a Tek screw through the pipe strap and into the 8. center purlin.

Repeat the above steps for the remaining inside rafter 9. assemblies and work toward the remaining end of the shelter. NOTE: Differences in how the rafters were assembled and how the center was located on the chord can cause the center purlin to appear off center. It may be necessary to "adjust" the center purlin so that its appearance is in line with the purlin at the top or peak of the rafter. To achieve this, the cross-connectors can remain loose after the purlin is inserted to allow a final viewing to see if the purlin is centered. With the cross-connectors loose, the purlin can then be tapped into the desired position. When the purlin appears centered, return to each cross-connector, check to see that the pipes of the purlin are properly seated, and tighten the bolts. Once each cross-connector is tight, install a Tek screw through the cross-connector and into the pipe joint of the purlin.

At the remaining end rafter, repeat the steps to secure 10. the center purlin to the chord of the end rafter.

After the final purlin is attached to the end rafter, 11. continue with squaring the assembled frame.

Center Purlin

Chord

Tek Screw

SQUARING THE ASSEMBLED FRAME

SPECIAL NOTE: An additional bay is attached to the first bay. To ensure that the subsequent bay is square, the first bay must be square. The gutter system and connectors used to join the additional bay to the first bay will not install correctly if the frames are not properly squared after they are assembled.

If the Lay Out the Building Site procedure was completed as presented near the beginning of this document, use the lines marked on the site to align the rafters and to adjust the width of the rafters as needed. Rafter width is measured from center of one leg to the center of the other leg on the same rafter assembly. If the framework was assembled on the site without using the recommended treated lumber, complete these step to square the assembled frame.

Align all rafters using a straight line (if needed) or the 1. marks on the site from the Lay Out the Building Site procedure completed earlier.

Beginning with the first rafter, verify that the on-center 2. rafter width is equal to the width of the building and adjust if needed. To insure that the proper on-center width is maintained for the length of the building and for each rafter, it is important to measure each rafter and to adjust the width (if needed) to maintain a consistent width. Pulling the feet together can do this. Width is measured center-to-center.

After adjusting the rafters, perform a final square of the 3. structure by measuring diagonally (corner-to-corner), and verify that the two measurements are equal.

Examine the framework and remove any sharp edges 4. Top View

Frame may show a different but similar model.

19



ANCHOR THE SHELTER

At this point, anchor the frame. Once the frame is anchored properly, continue with these instructions.

WARNING: Securing the rafter footings to wood boards set on the site is not a substitute for properly anchoring the shelter. You must anchor the shelter as described in the MUST READ document.

FAILING TO PROPERLY ANCHOR THE SHELTERWILL RESULT IN DAMAGE TO THE SHELTER ANDMAY CAUSE PERSONAL INJURY.

READ THE MUST READ DOCUMENT TO PROPERLYANCHOR THE SHELTER. The photo to the right shows how an auger anchor is attached to one rafter leg. Consult the MUST READ document for additional information about anchoring the shelter.

from the frame or reposition clamps and screws so they do not come in contact with the end panel or the panels of the main cover.

Verify that all clamps are secured to the rafter using a 5. Tek screw.

Verify that 6. all pipe splices are secured using Tek screws.

After the framework is squared, read or reread the 7. MUST READ document and anchor the framework in place.

ATTACH BAND CLAMPS FOR CABLING

Cables attached to both ends of the shelter provide the diagonal bracing for the shelter. Band clamps secure the cable bracing to the shelter. SPECIAL NOTE: Complete the following steps, but DO NOT tighten the cable assemblies at this time. All cable assemblies for all bays will be tightened after the frames for each bay are assembled and connected. Ten (10) 103856 band clamps are used on each side of the frame to secure the cable ends. Consult the diagram below and in the Quick Start section for cable locations for your greenhouse.

Complete these steps to install the band clamps:

Remove the nut and bolt from the clamp, carefully bend 1. the band clamp open, and slide it over rafter in the proper location.

With the clamp in place, use a channel lock pliers to 2. squeeze the clamp back into shape and reinstall the bolt and nut. Do not fully tighten at this time.

Slightly tighten the nut and bolt or use a small piece of 3. duct tape to hold the clamp in position.

Continue by assembling the cables.4.

Band Clamp Location

Band Clamp

Bottom Chord

Lower Purlin

Band Clamp

SQUARING THE ASSEMBLED FRAME (continued)

Band Clamp

Band Clamp

Band Clamp Band Clamps

Band Clamps

Band ClampBand Clamp

Band Clamp




CABLE ASSEMBLY

Cable assemblies provide diagonal bracing for the building. Each cable assembly includes the following items:

Two (2) lengths of cable (Measure from point-to-point • on the frame and cut as needed.)

Turnbuckle (1)•

Cable thimbles (4) and cable clamps (4)•

NOTE: For each cable assembly, two (2) additional thimbles and four (4) additional cable clamps are used to attach the cable assembly to the purlin clamps. Consult the Cable Diagram on the following page and the Side Profile Diagrams for clarification and cable locations.

Cable Assembly Procedure:

Using the Side Profile diagram (and others) in the Quick Start section as a guide, measure the distance needed on 1. the frame, allow extra for assembly, and cut the cable to the proper length for each assembly. Extra cable has been sent for the cabling. (Make a single assembly before making them all. This allows a check to be sure the correct length has been cut.) Make the necessary length adjustments as needed.Place one cable thimble approximately twelve inches 2. (12") from the end of a cable section and wrap the cable around the thimble as shown in the figure to the right.

Grasp both sections of the cable near the thimble 3. and position one cable clamp one inch away from the thimble as shown above. NOTE: Position the clamp on the cable with its U-bolt portion over the short/dead section of the cable.

With the saddle portion of the cable clamp in position, 4. thread the nuts onto the U-bolt section of the clamp and tighten slightly to maintain the position of the clamp on the cable.Install a second cable clamp on the cable six to eight (6"-8") inches from the first clamp.5.

Tighten both clamps.6.

Remove the bolt from the jaw of the turnbuckle and position the cable end with the thimble into the jaw of the 7. turnbuckle.

Insert the bolt through the eye of the turnbuckle and the cable thimble, thread the nut onto the bolt, and tighten.8.

Repeat Steps 2-8 for the remaining length of cable for this assembly.9.

Open the turnbuckle to its longest position.10.

Repeat the above procedure for all remaining side and upper cable assemblies.11.

Thimble

Cable

Cable

Cable

Thimble

Typical Turnbuckle Assembly

Cable Clamps Thimble Turnbuckle Turnbuckle Jaw

Turnbuckle Jaw

Cable ClampsDead End

SPECIAL NOTE: Complete the following steps, but DO NOT tighten the cable assemblies at this time. All cable assemblies for all bays will be tightened after the frames for each bay are assembled and connected.

21



Customer-Supplied Baseboard

2

1

4

3

1 3 42

CABLE PLACEMENT

The diagram and inserts below identify the placement and proper way to attach the cable assemblies to the building using 103856 band clamps.

ATTENTION: The cable positions are identical for both sides of the frame. All cable assemblies are positioned at the ends of the frame regardless of the frame length. Frame length of your building may differ from what is shown. Consult the Quick Start diagram for your shelter for additional details.

All inserts show the circled locations as seen standing inside the frame.



CONNECTING THE BAYS FOR 2-BAY GREENHOUSES

After assembling the rafters and the frame for the first bay and anchoring and squaring that bay, repeat the END RAFTER and INTERIOR RAFTER ASSEMBLY procedure and the FRAME ASSEMBLY INSTRUCTIONS to complete the next bay. Refer to the following procedure and diagrams for additional information when setting the second bay in position to be connected to the first bay. Complete the following steps to connect the bays of the2-Bay Greenhouses.

Two butterfly clamps are used to connect the adjacent rafter legs of the separate bays. The above drawing shows the placement of the lower butterfly clamp between the rafter legs of two separate bays.

The upper butterfly clamp is placed between the two legs below the band clamps for the cables (side cable assemblies) and at a similar location on the legs that are without band clamps for the cables.

ATTENTION: When setting the frame for the adjacent bay, use the butterfly clamps to set the position of the frame. You must be able to connect the two bays using the butterfly clamps. Do not set the distance between the bays too far apart.

INSTALLING THE BUTTERFLY CLAMPS and TIGHTEN ALL CABLE ASSEMBLIES

After assembling the adjacent greenhouse bay, 1. locate the butterfly clamps and review the previous information.

Install the clamps in the locations shown below.2.

After tightening the butterfly clamps, anchor the bay, 3. and tighten all cables.

Continue with the End Wall Installation instructions. 4.

23



END WALL INSTALLATION

The end walls for the greenhouse are installed before the main cover is attached. The steps to install the end walls for the greenhouse include the following:

Install end wall framing. (See End Wall Diagram at the 1. end of these instructions for dimensions.)

Install chord struts and diagonal wall bracing.2.

Assemble doors and attach to end wall framing.3.

Prepare polycarbonate end panels and attach to end 4. wall framing.

INSTALL END WALL FRAMING (Front and Back)

Consult the End Wall Diagram at the back of these instructions for the rough opening dimensions for the door and the center-to-center dimensions for the end wall framing.

ATTENTION: The end wall diagram shows the front wall and the sidewalls on the same plane. Site variations and different methods for anchoring the greenhouse will cause slight changes in these instructions. It is the responsibility of the owner to adapt these instructions as needed to adjust for these differences.

Locate the square metal tubing for the base rail of 1. the end wall. The base rail consists of three (3) long 99" swaged sections of square pipe and one (1) short section cut from a long 96" piece of plain square pipe.

Insert the swaged ends of the tubing into the plain ends 2. to connect the pieces.

Position this assembled base rail on the ground 3. between the legs of the end rafter at the front of the greenhouse and anchor it in place. This base rail will be directly below and parallel with the chord of the end rafter. END FRAME ANCHORING SUGGESTIONS: If the greenhouse is setting on crushed rock or bare ground, the base rail can be bolted to ground anchors (not included) set into the ground. If the greenhouse includes a concrete floor or a perimeter concrete foundation, the end wall base rail can be anchored using anchor bolts (not included) set into the concrete.

If the rafter feet are set on and anchored to 2" boards, use a QH1330 angle bracket to connect the base rail to the 2" board.

Photo shows a QH1330 angled bracket and base rail of the end wall. The bracket is fastened to the base rail using Tek screws (FA4484). Consult the End Wall Diagram for a suggestion to use the 104643 bracket to anchor the end wall frame.

After securing the base rail between the legs of the end 4. rafter, locate the center of the base rail and mark the location.

Consult the End Wall Diagram (back of these 5. instructions) and mark the rough opening for the width of the double door assembly.

Place five (5) band clamps (QH1402) on the chord of 6. the end rafter as shown. Do not tighten the bolts at this time.

Door Opening

Rafter Chord

Select the tubing for the two vertical frame supports for 7. the sides of the double door. Each support includes:

One (1) long 99" section of square tubing (swaged • end): #102897

One (1) short section of square tubing (plain end). • This is cut from a 96" plain pipe (#104779)

One (1) 104074 square to round tube bracket•

Base connection with baseboard

QH1330 Bracket



END WALL INSTALLATION (continued) Using the marks on the base rail for the rough opening 14. for the door, attach the bottom of each door jamb to the base rail using a QH1330 angle frame bracket. Consult the End Wall Diagram.

Measure the distance 8. between the top of the base rail and the QH1402 band clamp (Step 6) to determine the length of the first door jamb.

Choose one 96" plain square tubing, insert the swaged 9. end of the long #102897 tube into the plain end of the selected tube and tap with a hammer to properly seat the tubes at the joint.

On this assembled frame member, mark the length 10. determined in Step 8 (above) and subtract 1-3/4" to account for the 104074 square to round tube bracket which is attached to the top of the frame tube (shown below and on the End Wall Diagram).

Select a 104074 square to round tube bracket and 11. attach the bracket to one end of the vertical frame member. Use a 5/16" drill bit to drill a hole through the tube and attach the bracket to the tube using a nut and carriage bolt (FAH320).

With the door jambs attached at the bottom and loose 15. at the top, measure each frame member to locate the height of the rough door opening and mark the location on the inside of the door frame. Consult the End Wall Diagram if needed.

QH1330

Door Opening

Base Rail Mark Here

Door Jamb

Repeat Steps 8-11 for the remaining door jamb.12.

With the 104074 bracket attached to the top of each 13. door jamb, use the bolt in the QH1402 band clamp to attach the 104074 bracket to the band clamp. Do not tighten at this time. NOTE: The heads of the bolts for each clamp are to the outside (or front) of the greenhouse. At this point, the door jambs should be loosely attached to the chord of the end rafter assembly.

92-1/2"

96-3/4"

Insert is seen from the front (outside) of the greenhouse.

Chord of End Rafter

QH1402

104074

104779

102897

FAH320

FALB32B

Base Rail

25



Using a level (or other means), verify that one jamb is 16. plumb and tighten the band clamp bolt to lock the first door jamb in place.

Measure the width of the rough door opening between 17. the marks made in Step 15, and tighten the bracket for the remaining door jamb.

Verify that both door jambs are plumb and recheck the 18. width of the rough door opening at the top and bottom. Adjust if needed.

Choose one 96" square tube for the only horizontal 19. frame member (header) of the end wall framing used at the top of the rough door opening. NOTE: The 96" length of the tubing is 3/4" shorter than the actual rough opening of the door. The QH1330 angle brackets used to secure the tubing to the door jambs are designed to adjust for this difference.

Using two (2) QH1330 angle brackets, attach the 20. header tube to the end wall between the door jambs as shown.

Select the metal tubing (104779) for the three (3) short, 21. end wall supports (positioned between the top door frame and the chord of the end wall) cut to the proper length, and attach using the QH1330 angled brackets.

One (1) long section of square tubing (plain end) • #104779

One (1) short section of square tubing (plain end) • cut from standard 96" length

One (1) square tube connector to connect the two • pipes: 104628

One (1) 104624 square tube fitting to attach the • support to the bottom frame member of the end wall assembly.

One (1) 104074 square to round tube connector to • attach the tubing to the band clamp on the bottom chord.

END WALL INSTALLATION (continued) Use the End Wall Diagram to determine the number 22. of remaining vertical end wall supports and place one band clamp (QH1402) on the chord of the end rafter for each of the remaining vertical supports. Use the diagram for the location of these clamps.

Begin at the center of one door jamb and measure and 23. mark (on the base rail) the locations of the remaining vertical end wall supports. Use the End Wall Diagram for the on-center locations.

Choose the parts for each remaining vertical support 24. for the end wall framing. Each vertical support consists of the following parts:

Bottom Chord

QH1330 QH1330

Top of Door Frame

QH1330 104779

Chord

Header Tube

Use the steps presented earlier in these instructions to 25. measure and cut each short section of square tubing for the remaining vertical frame members. ATTENTION: Remember to subtract 1-3/4" to account for the 104074 square to round tube bracket that will be attached to the top of each remaining frame members.

Once the short length is cut, join the two sections using 26. Tek screws (FA4484) and the 104628 square tube connector. (See End Wall Diagram and Step 28.)

Tek Screws 104628



INSTALL THE END WALL FRAMING FOR THE BACK OF THE GREENHOUSE

The end wall framing for the back of the greenhouse is assembled in the same way as the front end wall.

If the back wall includes the optional double door kit (additional purchase required), repeat the End Wall Installation procedure and install the framing for the remaining end wall.

If the back wall DOES NOT include an optional double door kit, vertical frame members are installed in the framed opening. See the diagram below.

Choose a 104074 square to round tube bracket and 27. attach the 104074 bracket to one end of the vertical frame member. Use a 5/16" drill bit to drill a hole through the tube and attach the bracket to the tube using a nut and carriage bolt (FAH320).

END WALL INSTALLATION (continued)

With the frame member secured at the joint with a 28. 104628 square tube connector and the 104074 square to round tube bracket attached to the top of the frame member, place a 104624 square tube fitting on the bottom of the frame member.

Bottom Chord of End Rafter

104074

Position all screw heads so they do not touch the end wall panels when these are installed on the end wall framing.

Align the center of the assembled frame member with 29. the first center mark on the base rail and attach the top of the frame member to the band clamp on the chord. Do not tighten.

Verify that the vertical end wall frame member is plumb 30. and use Tek screws (FA4484) to secure the bottom to the base rail.

Once the bottom is attached and the frame tube is 31. plumb, tighten the top band clamp.

Repeat the procedure as needed to assemble and 32. install the remaining vertical end wall supports.

Return to the bottom of each frame member and install 33. a Tek screw (FA4484) through the backside of each 104624 tube fitting to secure the end frame support to the 104624 tube fitting.

104624

Cut the tubing (#104779) to the required length and attach to the end wall framing. These additional vertical end wall supports are attached at the top using a QH1330 angled bracket. They are attached to the base rail using the 104624 square tube fitting. Continue with the INSTALL CHORD-TO-CHORDSTRUTS AND DIAGONAL BRACING FOR THE ENDWALL procedure that follows.

QH1330

104624

27



INSTALL CHORD-TO-CHORD STRUTS AND DIAGONAL BRACING FOR THE END WALL

The chord-to-chord struts and diagonal bracing provide additional support for the end wall. These are installed before the end wall panels and doors. Photos show a different shelter, procedures are the same. Complete the following steps to install the additional bracing and struts for one end of the greenhouse. NOTE: Hat channel may ship in 6' or 12' lengths or both.

Select one 12' (or two 6') lengths of hat channel and 1. secure using Tek screws to the inside of the end wall in a location similar to that shown below.

Photo shows diagonal hat channel bracing as seen from the inside of the greenhouse. Hat channel is attached to the rafter leg and the chord of the end rafter.

After securing the hat channel to the rafter leg and the 2. chord using Tek screws, attach the diagonal brace to each end wall vertical frame member.

Select and attach hat channel to the inside of the 3. opposite side as shown in the greenhouse below.

Choose one of the 8' chord-to-chord struts and secure 4. one end to the chord of the end rafter and the other end to the chord of the second rafter. Use Tek screws (FA4484) inserted through the pre-drilled, offset holes in the ends of each strut to attach the strut to the top of the chord on each rafter assembly.

Repeat the procedure to install the diagonal bracing 5. and chord-to-chord struts for the remaining end wall of the greenhouse.

Continue with the gutter installation procedures that 6. follow.

Strut

Chord

Strut



INSTALL GUTTER-CONNECT SYSTEM

The 2-bay greenhouses use a gutter-connect system between the bays to efficiently divert water from the covers away from the greenhouses. The gutter-connect kits are installed before the main covers are installed and before installing the end panels.

Each Gutter Assembly (#104125) includes: (1) Ten (10') foot gutter section (4) Five (5') foot gutter rails(1) Connector

ASSEMBLE AND INSTALL THE GUTTER-CONNECT SYSTEM

Complete the following steps to assemble the gutter sections.

Select a 10' gutter section and place it in position 1. between the rafter legs of the two bays to determine which outside bolt channel will work the best. See Step 3. (Remove the gutter section.)

Select two gutter sections and connect them using the 2. connector as shown in the following drawing. NOTE: A small hammer and wood block can be used to seat the connector in one gutter and to seat the remaining gutter section onto the connector.

Install gutter here.

Drawing above shows a connector and two gutter sections.

After the two sections are connected and seated in 3. place, locate the gutter mounting bolts and slide these into the channel that runs along the outside of each gutter section.

NOTE: Two bolts are required to attach the gutter section to each rafter leg. (Actual bolts and locations may differ.)

When all mounting bolts are slide into the channel 4. of the connected gutter sections, lift the connected sections into position between the greenhouse bays as shown below.

Drawing below is a top view of the same.

Gutter

Connector

FAG304B

FALB01B

29



INSTALL GUTTER-CONNECT SYSTEM (continued)

NOTE: Each gutter section is 10' in length. Rafter spacing is 6' on center. Extra gutter length is included so the gutter can extend beyond the ends of the greenhouse. The gutter system can be installed flush with the ends of the greenhouse, or the extra section can be installed (if desired) to extend the gutters beyond the ends.

Position the mounting bolts on each side of each rafter 5. leg and place the clamps into position.

The position of the gutter and clamps may vary from what is shown.

Determine how much gutter will extend beyond the end 6. of the bay and which direction you want the water to drain. NOTE: The gutter must be installed with a gradual slope so water will drain properly from the gutter.

With the direction of the water drainage determined, 7. place the clamps around the rafter legs, over the mounting bolts in the gutter channel, and tighten.

After securing the first section of gutter in place, install 8. a connector on another 10' gutter section and add the section to the gutter system as described in Step 2.

Continue this process until all gutter sections 9. are connected and attached to the frame of the greenhouse.

Continue with end panel installation instructions that 10. follows.

105896



END PANEL INSTALLATION

After framing the end wall and installing the roof panels, attach the polycarbonate panels to the end wall framing. The steps that follow describe one way to complete the end panel installation.The materials and parts needed to install the end panels include:

Polycarbonate panels and white vent tape•

Aluminum U-Channel profile (#104213) and aluminum • H-Channel profile (#104212)

End cap (#104548), Tek screws (#FA4484B), and neo-• bonded galvanized washers (#102921B)

Read the following information before starting:

H-Channel profile (104212) is used to join two (2) • separate polycarbonate panels at the seam.

Tek Screws and neo-bonded washers are used to • secure aluminum channel and panels to end wall frame.

Install the polycarbonate panels with the UV-protected • side to the outside. Mark this side with a marker or tape if needed after removing the protective film. ATTENTION: Remove the protective film from the polycarbonate panels. Allowing the film to remain intact and in direct sunlight will make the film difficult if not impossible to remove. Cover and store in the shade until installation.

During preparation, rest the edges of the panels on • cardboard or other material to protect them from dirt and damage.

Seal the top and bottom edge of the panels with white • vent tape.

Consult the polycarbonate panels (Quick Start section) • for the location and lengths of each panel. The diagrams are located at the back of these instructions.

ATTENTION: Position the panels as shown on the panel diagrams. Using a panel in the incorrect place can affect the placement of subsequent panels. In addition, the amount of aluminum profile used between panels and to finish the panel edges may not be adequate if additional seams are created. Begin at the door end of the building.

Install all accessories (fans, vents, heaters, etc.) after installing all polycarbonate sheets.

Complete the following general steps to install the end wall panels.

Consult the panel location diagrams, select one 6" x 8" 1. polycarbonate panel, begin at the edge of the opening for the double door, and work to the outside edge of the end wall. See the X in the diagram below for the first panel.

NOTE: Remove the protective film. When needed, an upper panel is cut to length after attaching it to the end wall frame and rafter. Always remove the protective film and mark and install the UV-protected side to the outside of the greenhouse.

Apply white vent tape to the bottom and top edge of the 2. lower panel and then install the aluminum U-channel profile (104213) to the edge of the panel adjacent to the door as shown on the Polycarbonate Panels diagram near the back of these instructions.

Mark UV Side X

Apply vent tape to lower edge.

Dashed line and small arrows (above) show where to install the white vent tape. Install vent tape along the bottom and top edges of the lower panels.

X

4 x 8 4 x 8

6 x 86 x 8

6 x 8 6 x 8 6 x 8 6 x 8

6 x 8 6 x 8

INSTALLING END PANELS: These instructions describe one way to install the end wall polycarbonate panels. Diagrams show panels running from one end wall, across the joined bays, and continuing to the end of the end wall of the final bay. The end walls of each bay can also be covered separately. This installation method is not shown.

31



END PANEL INSTALLATION (continued)

NOTE: When attaching any profile, remember to account for the areas where different sections of profile intersect so that the profile is cut to the proper length. Space the screws evenly at 24" when securing the panels. Do not use washers when securing the H-channel to the end wall framing. DO NOT install profile on the bottom or top edge of the lower end panels. These edges are sealed with the white vent tape only. The upper edge of all lower panels is overlapped by the end cap profile attached to the lower edge of the upper panels when these are installed. Cut upper end panels flush with the edge of the installed roof panels. For best results, end panels should lap under the edge of the installed roof panels. Tape or seal with silicone the upper edge of the upper panels before securing them to the frame. In this photo, the excess upper end panel is removed using a power tool equipped with a round cutting bit. A utility knife can also be used. Exercise caution!

Place the panel in position and attach it to the end wall 3. framing using neo-bonded washers and the long Tek screws (FA4484B).

The greenhouse in this photo is used for illustration only. Actual model may differ.

Cut upper panel to proper length.

Door is installed later in these instructions.

End panel located above door opening.

104213

End Panel

Continue installing the polycarbonate panels and 4. aluminum profile in the locations shown on the end panel diagrams (Quick Start section) for the front and back end walls. ATTENTION: U-channel profile is installed along the edges of the panels shown in the diagram below.

Frame shown above may differ from actual frame. NOTE: The outside edges of the panels are finished with the aluminum U-channel profile. Consult the arrows above and the end panel diagrams at the back of these instructions. Aluminum U-channel profile is also installed at the bottoms of the panels above the doors to finish those edges.

After installing all panels, cut and attach the aluminum 5. profile to the remaining upper edge of all polycarbonate panels. NOTE: For the rounded edges of the panels, prepare the U-channel profile as shown in the photos that follow:

Cut angled notches from the aluminum profile to a. allow bending of the profile. The tighter the curve, the closer the notches.

Install U-channel



NOTE: Attach the panel in the locations shown in the photo to hold the panel in place while installing the aluminum profile to the perimeter of the panel.

Install aluminum U-Channel profile to all edges of the 6. polycarbonate panel. Photo shows the polycarbonate panel installed on the outside of the door frame and finished with the aluminum U-Channel profile. Corners are cut at 45° angles.

DOUBLE DOOR ASSEMBLY

The materials and parts needed to assemble the doors include:

Door frames and polycarbonate panels•

Door hinges and latch hardware•

Aluminum U-Channel profile (#104213)•

End cap profile (#104548)•

Tek screws (#FA4482B & FA4484B))•

Neo-bonded galvanized washers (#102921B)•

Assemble and Attach the Doors

NOTE: Install the polycarbonate panels with the UV-protected side to the outside.

Locate door frame (#102923) and place it on a flat 1. surface.

Select one polycarbonate panel—this will be one 4' x 8' 2. panel—and trim it so that the length is one-quarter inch (1/4") shorter than the length of the door frame.

END PANEL INSTALLATION (continued)

The distance between the notches is determined b. by the degree of the bend required to fit the rafter.

Bend the U-channel profile at the notches before c. installing it.

Repeat the procedure for the remaining end panels for 6. the other end of the greenhouse.

Continue with the 7. Double Door Assembly procedures that follow.

To keep the panel and profile in place, the long Tek screws and neo-bonded galvanized washers are installed so the screw drills through the longer edge of the U-profile (underside of the polycarbonate panel) and the washer overlaps the shorter edge of the U-profile (top) as shown above.

Repeat the above steps to attach the polycarbonate 7. panel and to install the aluminum profile for the remaining door frame.

Trim the width of the polycarbonate panel so that it is 3. one-quarter inch (1/4") narrower than the width of the door frame. NOTE: Trimming the panels as instructed will keep the panel flush with the edge of the door frame after the aluminum profile is installed.

Center the panel on the door frame so that 4. approximately one-eighth of an inch (1/8") of the door frame extends beyond the edge of the panel.

Using the long Tek screws and neo-bonded galvanized 5. washers to attach the panel to the horizontal cross tube of the door frame.

33



DOUBLE DOOR ASSEMBLY (continued)

After assembling both doors, evenly space the hinges 8. along the door frame of each door and attach the hinges to the assembled doors using the short Tek screws.

With the hinges attached to the doors, use the short 9. Tek screws to attach the doors to the frame of the end wall. Assistance is required when hanging the doors.

Locations of door hinges may vary.

Photo shows the end cap as attached to the end a. wall door frame tube. View shows the assembly from the outside. See also diagram on next page.

Cross section insert shows the end cap (dashed b. line) attached to the inside/back of the door frame.

At the top and sides of the end wall door opening on 11. the inside of the frame, attach end cap and allow it to extend below and into the door frame opening. ATTENTION: This profile acts as a stop for the double doors, which prevents undo stress on the hinges. Consult the photos that follow.

Door Frame Tube

End Cap (#104548)

Install the 6" chain bolt to the upper part of the inside 10. of one door and the main latch assembly to the other door.

Inside View

Outside View

The installed polycarbonate end wall panels have been removed to better shown the door frame tube.



Dashed line identifies where to attach the end cap c. profile. The end cap extends beyond the frame members and into the rough opening to stop the door in the frame and to help seal the gap between the door and frame.

End cap used for door stop and seal.

Diagram may show a different frame used for illustration purposes only.

DOUBLE DOOR ASSEMBLY (continued)

After end cap profile is installed, install another section 12. of the same end cap on the inside frame of the door that includes the chain latch.

NOTE: This length of end cap will act as a stop for the remaining door of the double door assembly when both doors are closed.

Check the operation of the latches and the doors.13.

Before installing the roll-up sides, complete the frame 14. check that follows.

Diagram may show a different frame used for illustration purposes only.

ROLL-UP SIDEWALL INSTALLATION

The instructions below describe how to install a single roll-up sidewall for one side of the greenhouse.

Photo is used for illustration purposes only. Main cover (as shown) is installed after the roll-up sides are installed. The procedures to install the roll-up side include the following:

Install the hat channel and poly latch U-Channel.1.

Assemble the roll-up side conduit.2.

Secure the roll-up side to the greenhouse.3.

Attach the roll-up conduit to the bottom of the roll-up 4. side cover.

Assemble the Twist-of-the-Wrist assembly and attach it 5. to the greenhouse and the roll-up side.

Install the Anti-Billow Rope system.6.

Test the operation of the roll-up side.7.

FRAME CHECK

Inspect the frame for sharp edges or fasteners that could damage the roll-up side or kit components.

Verify that all frame members are properly secured.1.

Verify that all bolts and clamps are tight.2.

Recheck the frame assembly for sharp edges or 3. clamps and bolts that may interfere with the installation of the roll-up side. File or tape sharp edges as needed.

Reposition clamps and bolts as needed and tape all 4. rafter pipe joints with duct tape to protect the cover.

Verify that the main building frame is properly and 5. adequately anchored.

35



INSTALL THE HAT CHANNEL

Complete these steps to attach the hat channel runs to the outer side of the assembled bays. SPECIAL NOTE: Install the hat channel and the poly-latch U-channel to the two (2) outside walls only. The interior walls of the individual bays—the walls that are adjacent to one another when the bays are connected—DO NOT include hat channel and poly latch U-channel.

Beginning at one end of the frame along one side, 1. measure down sixteen inches (16") from the joint where the leg pipe and the curved rafter pipe are connected and mark the location on the side of the end rafter leg.

Move to the other end rafter along the same side and 2. repeat Step 1.

Stretch a chalk line end-to-end between the marks, 3. verify that the line is level, and snap to mark the location of the first run of hat channel. Use a permanent marker if desired to mark the chalk line locations to ensure a uniform installation. NOTE: Do not install the upper run of hat channel on the curve of the rafter. Hat channel must remain on the straight section of all rafters.

From the top mark, measure twenty-four inches (24") 4. down on the outside of the rafter leg and mark. This identifies the location of the next run of hat channel. Snap a chalk line on these marks.


Dashed line showing the location of the side run of hat channel

End Rafter

16"

Select the hat channel sections, 5. align the bottom edge of the hat channel with the chalk line, and attach to the frame using FA4484 Tek screws.


Line showing the location of the side run of hat channel

Repeat the procedure to mark locations and attach 6. the hat channel to the remaining outer side of the assembled bays.

With all hat channel attached to the sides, continue by 7. installing the poly latch U-channel.



INSTALL POLY LATCH U-CHANNEL Gather the parts:

Double U-channel (#104211)•

Single U-channel (#102197)•

Tek screws (#FA4482B) & 5/16" x 5" carriage bolts• SPECIAL NOTE: Install the double U-channel to the two (2) outside walls only. The interior walls of the individual bays—the walls that are adjacent to one another when the bays are connected— DO NOT include double U-channel.

Attach one section of the double U-channel to the top 1. hat channel using Tek screws. Attach U-channel flush with the outside edge of the end wall panels. The double U-channel is attached to the sides of the rafters as shown in the photo to the right.

Continue to attach the U-channel until it has been 4. installed on the top of both end rafters and along the outer sides of the bays.

Top edge of the end rafter.

Location of the side runs of U-channel.

Continue to attach the double U-channel sections to 2. the top hat channel and work toward the other end of the frame. Cut the last section of double U-channel to the required length so that it is flush with the end wall panel (if needed).

After attaching the double U-channel, use Tek screws 3. to attach the single U-channel to the top edge of the end rafters and the remaining run of hat channel.

Insert below shows the installation of single poly latch U-channel on top of an end rafter. The poly latch U-channel will bend with the curve of the rafter as it is attached.


Line showing the location of the side run of single U-channel

102197

104211

Space below is reserved for customer notes.

37



ASSEMBLE THE ROLL-UP SIDE CONDUIT

Gather the parts:

Pipe 1.315'' x 75'' swaged 17 GA (#131S0075) •

Pipe 1.315'' x 73.5'' plain 17 GA (#131P0735)•

Tek screws • (#FA4482B)

The roll-up side conduit assembly is attached to the bottom of the roll-up side cover material. This assembly runs the length of the frame and serves as the center pipe that the roll-up cover wraps around when it is opened to ventilate the shelter. This conduit is identical to the purlins that were assembled and attached to the frame.

Roll-up conduit assemblies consist of five (5) swaged 1.315" pipe at 75" in length (#131S075) and one (1) additional plain 1.315" pipe at 73.5" in length (#131P0735). Complete these steps to assemble the roll-up side conduit.

Locate all sections of pipe needed to assemble the 1. conduit.

Insert the swaged end of each pipe into the plain end of 2. another pipe until the conduit is assembled.

Secure each pipe joint with a Tek screw and tape over 3. the screw using duct tape.

Place the assembled conduit at the base of the side 4. where the roll-up side cover will be installed.

Repeat the steps to assemble the remaining conduit. 5.

Continue with the procedure that follows to install the 6. roll-up sides.

INSTALL THE ROLL-UP SIDE COVER

The roll-up side cover is attached to the greenhouse before the main cover is attached.

ATTENTION: The roll-up side cover and the main cover use the same top poly latch U-channel. Complete these steps to attach the roll-up side cover:

Position the roll-up side cover material at the base of 1. the side where it will be installed and unfold it.

Grasp one edge of the cover and lift it so that it is 2. positioned approximately 6" above the top run of poly latch U-channel.

Take a section of the poly latch spring and insert it into 3. the lower channel of the double U-channel to lock the cover in place.

Photos show installing the spring into the U-channel on the outside of the greenhouse.

Continue working along the side of the greenhouse 4. while inserting the poly latch spring into the U-channel. Maintain an even amount of side cover above the poly latch U-channel.

After the roll-up side is secured to the greenhouse 5. using the lower channel of the double U-channel, move to the lower run of single U-channel and secure the side cover to the single U-channel in the same manner.

NOTE: Stretch the cover tight as you work along the side towards the end of the greenhouse. Photo shows main cover installed, main cover is installed later in these instructions.

After securing the side cover, attach the cover conduit 6. to the bottom of the side cover as described in the following section.

Upper Channel of Double U-channel

Single U-channelRoll-up Cover

Lower Channel of Double U-channel



ATTACH CONDUIT TO ROLL-UP SIDE COVER

Gather the parts:

Assembled conduits•

Fabric clips #CC6212 • (Divide quantity in half.)

Tek screws • (#FA4482B)

To this point, the roll-up panels along both sides are secured to and hanging down from the U-Channel.

Unfold the remaining portion of the roll-up cover (if 1. needed) and evenly stretch it out on the ground along the frame.

Working from the inside the frame2. , roll the assembled cover conduit onto the edge of the cover.

Verify that the cover and conduit are evenly positioned 3. and tuck the cover edge under the conduit and begin to turn the conduit in a clockwise direction. NOTE: If the conduit begins to turn inside the cover material and is unable to roll up the side evenly, secure the cover material to the conduit with Tek screws and fabric clips evenly spaced along the conduit.

Continue to roll the conduit until the excess cover 4. material is wound around the conduit.

Repeat these steps for the other side of the shelter.5.

With the excess cover material rolled up on the conduit 6. assemblies, continue with the Twist-of-the-Wrist Assembly procedure.

Inside View

Diagram shows a different model and is used for illustration purposes only.

Threaded Rod

Purlin

End Rafter

Guide Channel

Carriage Bolt

Roll-up Side Conduit

Bottom Purlin

TWIST-OF-THE-WRIST ASSEMBLY

Gather the parts:

Aluminum channel•

Drive handle•

Gearbox and gearbox drive•

Mounting plate•

Bearing and threaded rod•

3/8" nuts and washers •

The Twist-of-the-Wrist Assembly is designed to roll up a portion of the sides of the structure. The following steps describe the assembly and its installation.

Measure 1/2" in from the end of the cover conduit, 1. center-punch the location, and drill a 5/16" hole through the cover conduit.

Insert a tubing adapter into the conduit and align 2. the holes of the adapter with the drilled holes in the conduit.

1/2"

39



2"

With lower end of the channel approximately 4" off the 4. ground, position the channel along the rafter at the end of the building where the Twist-of-the-Wrist assembly will be located.

Secure the upper end of the channel by drilling a 3/8" 5. hole through the end rafter and attach as shown. The lower end of the channel will "float" and is not attached.

NOTE: Install a flat washer between the nut and the end panel.

Top View

Photo shows a different model and is used for illustration purposes only.

Select the aluminum channel and drill a 3/8" hole 3. through the channel approximately 2" from the end and attach a threaded rod using a 3/8" nut on each side of the channel.

Select the bearing bracket and attach the bearings as 6. needed. (In some instances, the bearings may come already attached.) Assemble as follows: NOTE: Single bearings are attached to the sides of the bracket and double bearings to the middle portion of the bracket. Use 1/4" hex bolts and locknuts as needed. Install a flat washer on both sides of each bearing to insure proper operation of bearings and the assembly.

Install the longer bolts with bearings on the side of the 7. bracket that has the two holes. Install these before installing the double bearing assembles. See the figures below.

For the spacers on the long bolts, insert a 5/16" nut 8. over each bolt. These nuts are used as spacers only.

5/16" Nut

5/16" Nut

Slide the Twist-of-the-Wrist mounting plate over the 9. long bolts and secure the plate with two lock nuts.

Lock Nuts

Attach the Twist-of-the-Wrist gearbox to the mounting 10. plate using hex head bolts.

TWIST-OF-THE-WRIST ASSEMBLY (continued)




INSTALL ANTI-BILLOW ROPES

Gather the parts:

Eye screws and eyebolts•

Anti-billow rope•

Nut and washers•

Anti-billow ropes secure the roll-up sides when they are in the down position. Complete the following steps to install the ropes. Repeat the steps for the remaining side. ATTENTION: The procedure that follows is applicable when the frame was constructed using wood boards under each rafter foot (if equipped), or if baseboards were installed. If the shelter was constructed on concrete footings, a concrete slab, or on bare ground, alternative steps must be taken by the owner during the following procedure to anchor the lower ends of the anti-billow ropes. Additional parts may be required and must be supplied by the customer.

Using the Twist-of-the-Wrist assembly, roll up the 1. sidewall so that it is a few inches above the ground.

Install the first eye screw into the wood baseboard at 2. the base of the end rafter at or near ground level where the Twist-of-the-Wrist assembly is located.

Using a carriage bolt, attach the square shaft to a 11. tubing adapter.

Slide the square shaft through the Twist-of-the-Wrist 12. gearbox.

Slide the Twist-of-the-Wrist assembly onto the 13. aluminum channel from the ground end. (This is the free end of the channel.)

Finish rolling the cover conduit in a clockwise motion 14. up to the Twist-of-the-Wrist assembly.

Attach the rolled conduit to the square shaft of the 15. assembly by inserting a carriage bolt through the hole in the conduit and tubing adapter. Tighten the nut.

Attach the crank handle to the Twist-of-the-Wrist 16. assembly. (End panel is not shown in the above diagram.)

Test the operation of the Twist-of-the-Wrist assembly 17. and repeat the steps for the remaining assembly. NOTE: If the cover rolls in the desired direction, but you want to turn the crank in the opposite direction for the same result, unbolt, reposition the gearbox, and remount it on the same side of the mounting bracket.

41




ATTENTION: If no wood baseboard is present, additional steps must be take to anchor the lower portion of the anti-billow ropes. (Contact Customer Service at 1-800-245-9881 to purchase additional parts if needed.)

Move up the same end rafter and drill a 3/8" hole 3. through the poly latch U-Channel and hat channel, insert an eyebolt through the hole, and secure the eyebolt with a nut and washer. DO NOT drill through the rafter leg.

Attach the remaining eye screws and eyebolts using 4. the diagram below as a pattern guide.

Once all eyebolts and eye screws are installed in the 5. proper locations, grasp the end of the anti-billow rope and thread it through the eyebolts and eye screws.

Tie the end to the eye screw at the bottom of one end 6. rafter or to the eye bolt secured to the U-Channel.

Using the Twist-of-the-Wrist assembly, roll up the side 7. panel to its highest position, which will be to the poly latch U-Channel.

With the side panel rolled to its highest position, move 8. to the other end of the frame and pull the anti-billow rope tight to remove excess slack.

Cut and tie the rope to the eye screw at the base of the 9. end rafter or to the eye bolt secured to the U-Channel.

Lower the roll-up side panel to check the operation.10.

Repeat all of the above procedures for the other roll-up 11. side panel for the shelter.

Continue with installing the main cover procedure that 12. follows.

Dotted line represents the Anti-Billow Rope.

Eyebolt

Eye Screw Space below is reserved for customer notes.



INSTALL MAIN COVER

Gather the parts:

Main covers and inflation fan kit•

U-Channel spring (#102198) •

Ropes long enough to reach over the frame (provided • by customer)

Box cutter or utility knife •

Assembly Procedure After the poly latch U-channel is attached to the frame, unpack the main cover and pull into place. Ropes or straps are typically used to pull the main cover onto and over the frame.

WARNING: To prevent damage to the cover and to prevent serious personal injury, DO NOT attempt to install the main cover on windy or stormy days.

Consult the Spec Sheets for cover identification. The greenhouse is equipped with double-layer main cover and an inflation fan kit. One cover is pulled into position and anchored to the frame, then the inflation kit is installed, and finally the last main cover is attached.

The steps to install the main covers for the 2-bay greenhouses are presented to show how the covers are attached to the greenhouse bays. These instructions present suggestions for installing the main covers. As you read through the steps, your experience with similar structures may present alternatives to the suggestions that follow. NOTE: For the 2-bay greenhouse, the double layer cover is attached to the gutter for one bay, stretched over that bay, and secured in the double poly latch running near the top of the outside wall. Once it is secured to the sides of the bay, the covers are secured to the top of one end rafter, stretched to the other end, and secured to the top of that end rafter.

The Gutter Rail shown above secures the two (2) layers of the same main cover into the same gutter channel.

The 2 layers of the main cover film are placed between the gutter rail and the gutter channel. The gutter rail is then pressed into the channel locking the cover film in place.

Edge of Covers

Main covers are between the gutter rail and the main gutter.

Main Covers

The main covers are secured to the gutter using the 8' gutter rails which snap into the inside gutter channel. (Gutter rails may be shipped in two 4' lengths for each 8' section of gutter.)

1 2

INSTALL MAIN COVERS: 2-BAY

43



INSTALLATION OVERVIEW: NOTE: Each cover consists of TWO (2) LAYERS of cover film.

Locate the main cover film, the gutter rail, and the poly-1. latch wire spring. Consult the Spec Sheets if needed for proper identification.

Prepare the first layer of cover film for the first double 2. main cover: unfold, mark, refold, and roll. ATTENTION: Install the IR film cover first! Examine the IR film and install with the correct side facing in the direction indicated on the film.

Prepare the second layer cover film for the first double 3. main cover: unfold, mark, refold and roll.

Place first layer in gutter and unroll towards each end 4. of the greenhouse.

Place the second layer of the main cover on the first 5. layer in the gutter and unroll towards each end.

Align one length edge of the first cover film with 6. one length edge of the second cover film and align the center marks with the center rafter leg of the greenhouse.

Secure the first edge of each cover layer to the gutter 7. using the same gutter rails.

Pull the first layer of cover over the bay frame and 8. secure to the poly-latch channel on the outside of the greenhouse using the poly-latch wire spring.

Secure one end of the first layer to the top of the end 9. rafter, stretch to the other end, and secure to the top of the remaining rafter.

With the first layer of the first cover stretched and 10. secured to the greenhouse bay, install the INFLATION FAN KIT.

After installing the fan kit, stretch the second layer of 11. the first main cover and secure it to the greenhouse.

Repeat the procedures to install the double-layer main 12. cover for the remaining greenhouse bay.

INSTALL MAIN COVER (continued) GENERAL INSTRUCTIONS FOR INSTALLING THEDOUBLE MAIN COVER FOR THE FIRST BAY Complete these steps to install the double main cover onthe first bay. Verify that you have installed the IR film according to the markings shown on the film.

Take the first cover film and position it along the base 1. of one side of the greenhouse. Partially unfold the cover, position it at the base of one side of the shelter, and center the cover from end-to-end.

NOTE: Unfold the cover and locate the leading edge The frame shown in the photos that follow differs from actual frame. Procedure is the same.

Locate both edges of the cover (length sides) and fold 2. the film so that the edges are together. NOTE: The length edges are the edges of the cover that are attached to the gutters and to the outside of the greenhouse bay.

Place someone at each end and pull the cover (end-to- 3. end) to stretch the cover to remove folds and wrinkles in the cover.



INSTALL MAIN COVER (continued)

Measure and mark the approximate center of the length 4. of the rolled out main cover film. Only a small 2" mark is needed to use as a reference point.

NOTE: Both length edges should remain together and the center marked on these edges. (Measure the length of the cover film and divide by two. Mark the center location on the cover film.)

Keeping the two length edges together, fold the film 5. beginning at the edge that is away from the two length edges. Keep folding in this manner until an overall width of 3-4 feet is achieved. NOTE: The length edges of the film must remain accessible after the film is refolded. At this point, the cover should be about 3'-4' wide and as long as the greenhouse.

After refolding the cover film, begin at one end of the 6. cover and roll the film towards the center mark made in Step 4.

Repeat the previous step and roll the film from the 7. remaining end towards the center. The cover should now be approximately 3 or 4 feet wide and rolled from both ends. These ends will meet in the middle near the center mark made in Step 4.

Mark Center

Move the cover to the inside of the greenhouse (if 8. needed) to the center rafter leg of the side where the gutter is located.

Repeat Steps 1-8 to prepare the second layer of the 9. first main cover.

With assistance, lift one rolled cover layer and place it 10. on the gutter at the center of the bay. Once the cover is resting in the gutter, the center rafter can be used to help support the cover as it is unrolled towards each end as described in the following steps. NOTE: The length edges of the cover—those that are attached to the gutter and to the outside of the outside bays—must be next to (or towards) the gutter when the cover is unrolled.

Unroll the cover in the gutter (but keep it folded) so that 11. it is fully unrolled and extending from end-to-end of the bay. Use the center mark on the cover film and align it with the center rafter of the greenhouse.

Photos shows a different cover, used for illustration purposes only.

After the cover is unrolled and resting against the 12. rafters with the length edges in the gutter, take the second prepared cover and place it in the gutter on top of the first cover.

45




Unroll the second layer (but keep it folded) over the first 13. layer of the main cover. Verify that the length edges are aligned with the edges of the first layer. NOTE: The two cover layers are first secured to the gutter and then pulled over the greenhouse bay, stretched in place, and secured in the poly-latch U-channel on the outside of the bay.

Choose one length of the gutter rail and move to one 14. end of the greenhouse bay. (Begin in the center and work towards each end if desired.)

With both layers of the main cover for the first bay in 15. place, align one length edge from one layer with one length edge of the other layer. NOTE: Verify that the layers are centered end-to-end regarding the greenhouse. Use the center mark if needed.

With a few inches of each layer extending below the 16. gutter channel that the gutter rail clips into, begin to secure the two layers into the gutter.

Gutter Rail

NOTE: You must have one edge from one cover layer and one edge from the other layer. DO NOT LOCK BOTH EDGES OF THE SAME COVER LAYER INTO THE GUTTER.

Edge of Covers

Main covers are between the gutter rail and the main gutter.

Main Covers

Continue to work towards the end (or ends) of the 17. greenhouse bay. NOTE: As layers are secured to the gutter, verify that they remain even and that the same amount (a few inches) of film extends below the gutter rail channel and into the gutter. The cover layers must remain even as they are secured in place.

Once the first length edges of both layers are locked 18. in the gutter, locate the remaining length edge of the bottom cover layer. This is the layer that will be in contact with the rafters of the greenhouse when it is stretched over the rafters. NOTE: The two remaining length edges are used to pull the cover layers over the bay and into position. They are secured using the poly-latch wire springs for the 2-bay units. See the diagrams at the beginning of these MAIN COVER INSTALLATION INSTRUCTIONS for clarification.

Pull the bottom cover layer over the greenhouse bay 19. and into place. ATTENTION: To prevent cover damage, do not allow the cover film to catch on any component of the assembled frame when pulling the cover layer into place. Ropes can be attached to the cover through holes made in the cover a few inches from the edge. The cover is longer and wider than what is needed; this allows for attaching the ropes.

If ropes are tied to the cover, they can then be tossed over the bay and used to help pull the cover into place. Photos (on the following page) show ropes used to pull a cover over a single bay greenhouse.



Photos show installing the spring into the U-channel on the outside of the greenhouse.


Attach main cover to poly latch U-channel. Frame shown above may differ from actual frame.

Film Cover

After tying the ropes to the main cover, throw the ropes 20. over the top of the greenhouse and pull the covers into place. Use ropes to pull cover over the greenhouse and onto the frame. ADDITIONAL ASSISTANCE IS REQUIRED.

Center cover side-to-side and end-to-end. 21.

IMPORTANT: To prevent damage to the main cover during installation, additional personnel and lifts may be needed.

Once the main cover is in place and centered, move to 22. outside wall of the bay and install the wire spring into the top channel of the double U-channel to secure the cover.

NOTE: Begin at one end of the U-channel and work toward the other. Another option is to begin at the middle of each side and work towards each end. Maintain an even length as working along the side.

ATTENTION: Center the main cover front to back and side-to-side to ensure that enough cover material is present to lock into the U-channel. Remove the ropes as the covers are secured to the greenhouse.

Once the first cover layer is in place and secured to the 23. outside wall, begin at the peak of one end of the bay and install the wire spring into the U-Channel to secure the cover film.

As the spring is install into the U-channel at the top of 24. the first end rafter, ensure that an even amount of the cover is exposed and maintained along the edge of the greenhouse. NOTE: The cover material is cut longer/wider than is required to cover the greenhouse. For easier anchoring, allow approximately 10" to extend past the edge of the end rafter as the cover is anchored into place.

Continue down both edges of the first end rafter until 25. the entire length of the end of the main cover film is secured in place.

Move to the other end of the bay and repeat the steps 26. to secure the main cover in the U-channel. NOTE: Begin at the peak and pull the cover tight as the spring is inserted into the U-Channel. It helps to have someone pull the cover tight while another person installs the spring into the U-Channel.

Once the first layer of the double main cover is 27. stretched and secure, install the inflation fan kit in the desired location and according to the instructions sent with the kit.

47




Install the Inflation Fan Kit 28. before installing the second layer of the double main cover. Consult the instructions included with the Inflation Fan Kit to install the kit.

After installing the inflation fan kit, repeat the steps to 29. install the film for the second layer of the double main cover. NOTE: When installing the second layer film, use the same U-channel used for the first layer film, and a second run of spring, which is installed on top of the first U-channel spring already in the channel.

With the second layer of the double main cover 30. installed, test the operation of the inflation fan kit. IMPORTANT: If trimming the excess cover material at the ends and sides, DO NOT remove too much of the excess material. Some excess main cover material (the material that extends beyond the end rafters) should remain in place to more easily re-stretch the film if needed.

After the second layer of the main cover is installed for 31. the first greenhouse bay, repeat the above procedures to install the double main cover for the remaining greenhouse bay of the 2-bay greenhouse. SPECIAL NOTE REGARDING THE SECOND BAY and MAIN COVER: Unlike the first cover, where you secured the cover by reaching through the rafters of the second bay and into the gutter, to install the second double cover, you must work entirely from the second bay as the first now has a cover installed. The procedure to secure the second main cover to the gutter of the remaining bay requires that you reach over the covers from inside the second bay as the unrolled covers rest along the rafters and in the gutter. It is important to keep the edges of the separate layers identified to avoid attaching the edges of the same cover layer to the gutter.

After installing all layers of all main covers, read the 32. care and maintenance information that follows. NOTE: For additional accessories, consult the installation instructions included with those items.

SHELTER CARE AND MAINTENANCE

Proper care and maintenance of the shelter is important. Check the following items periodically to properly maintain the shelter:

Regularly check the cover or covers to see that these • are tight and in proper repair. Tighten and adjust the tension as needed to prevent damage and wear.

Check connections and all fasteners to verify that they • remain tight and in good condition.

Check the polycarbonate panels to verify that these • are secure and in good repair. Verify that nothing is touching the panels that may cause damage.

Do not climb or stand on the greenhouse at anytime.•

Inspect the anchoring system to verify that all • components remain tight and in good condition.

Verify that the curtain components are in good working • condition.

Remove debris and objects that can accumulate on the • greenhouse. Use tools that will not damage the cover when removing debris.

Remove snow to prevent excess accumulation. Use • tools that will not damage the cover when removing snow.

Check the contents of the shelter to verify that nothing • is touching the cover that could cause damage.

If the shelter is dismantled and moved, inspect all parts • and connections before using.

Depending on the contents, construction of the shelter, • shelter materials, and shelter location, the potential for condensation exists. ClearSpan™ offers several items that can be used to alleviate a condensation condition. Please contact a ClearSpan™ representative for additional information.

For replacement or missing parts, call 1-800-245-9881 • for assistance.

NOTE: With the exception of Truss Arch buildings, ClearSpan™ shelters and greenhouses do not have any tested loading criteria.




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56'-5 1/2"Width

QUICK START GUIDE

56' Wide Majestic Greenhouse

NOTE: Actual height of the rafter chord may differ from what is shown in the diagram.

49



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2548

1.6

6" c

ross

co

nnec

tors

.

Cable

Conn

ection

Not

e:

Clam

ps u

sed

for

cabl

eco

nnec

tion

s ar

e no

t in

stal

led

on e

very

raf

ter.

Side

wall

cabl

e co

nnec

tion

sin

stal

led

on e

nd a

nd 2

nd

from

end

raf

ters

onl

y.

Corn

er c

able

con

nect

ions

inst

alle

d on

end

raf

ters

only

.

2375

S100

D23

75S1

00D

28SM

23S1

28SM

23S1

20SM

23P2

166S

099

166P

040

166S

099

166S

099

1043

0210

4302

QH13

04st

rut

QH13

08st

rut

QH13

08st

rut

QH13

04st

rut

Purl

inCo

nnec

tion

Purl

inCo

nnec

tion

Purl

inCo

nnec

tion

Purl

inCo

nnec

tion

Purl

inCo

nnec

tion

Purl

inCo

nnec

tion

Purl

inCo

nnec

tion

*Pur

linCo

nnec

tion

Side

cab

leco

nnec

tion

Corn

er c

able

conn

ecti

on

Side

cab

leco

nnec

tion

Butt

erfl

y cl

amp

conn

ecti

on

Side

cab

leco

nnec

tion

Corn

er c

able

conn

ecti

on

Gro

und

Leve

l



SID

E PR

OFI

LE -

1048

27F

PURL

IN C

ONDUIT

72'-

0"Sh

elte

r Le

ngth

6'-0

"Ra

fter

Spa

cing

131S

075

131S

075

131S

075

131S

075

131P

0735

131S

075

131S

075

131S

075

131S

075

131S

075

131S

075

131S

075

Ban

d C

lam

pB

and

Cla

mp

Ban

d C

lam

pB

and

Cla

mp

Ban

d C

lam

pB

and

Cla

mp

Ban

d C

lam

pB

and

Cla

mp

Wra

p ca

bles

with

duc

t tap

e at

this

poi

nt to

pro

tect

film

.

51



Foot

-Raf

ter

View

1

Chor

d-Ra

fter

View

2

End

Raft

er-P

urlin

View

4

View

12

Raft

er-R

afte

rBu

tter

fly

Clam

pVi

ew 1

1En

d Ra

fter

-Ch

ord

Purlin

View

5

Mid R

afte

r-Pu

rlin

View

6

Cable-

Band

Clamp

View

7

Cable

Ass

embly

(Close

d-Ope

n)Vi

ew 1

0

Cabl

e Ass

embl

y (C

lose

d-Cl

osed

)Vi

ew 9

Stru

t Co

nnec

tion

View

3

Cable-

Ove

r Ra

fter

View

8

Raft

er-R

afte

rGu

tter

CO

NN

ECTI

ON

SAT

TEN

TIO

N: C

able

pos

ition

s an

d fra

me

leng

th s

how

n m

ay v

ary

from

th

e ac

tual

fram

e.



CO

NN

ECTI

ON

- D

ETA

ILS

1-6 2.

375"

Raf

ter

1.375

" Pu

rlin

1025

46-2

.375

" Cr

oss

Clam

p*S

ecur

ed w

ith

tek

scre

ws1

thru

cla

mp

into

pur

lin1

thru

cla

mp

into

cho

rd

*

Not

e: S

imila

r co

nnec

tion

for

purl

in t

o m

id c

hord

s us

ing

clam

p#

1025

48

Stru

t Co

nnec

tion

View

3

1043

02 -

Foo

t w/

Bas

e

Raft

er

FAG3

63B-

3/8"

x 3

" Bo

lt&

FALB

04B-

3/8"

Nut

Foot

-Raf

ter

View

1

Not

e: S

imila

r co

nnec

tion

for

stru

t to

cho

rds

usin

g cl

amp

#Q

H14

02.

Two

str

uts

will

conn

ect

to c

lam

p.

End

Raft

er-P

urlin

View

4En

d Ra

fter

-Cho

rd P

urlin

View

5M

id R

afte

r-Pu

rlin

View

6

2.37

5 Ra

fter

QH13

04-5

' Str

ut

1038

56-2

.375

"Ba

nd C

lam

p

1.66

Chor

d2.

375"

Raf

ter

1038

56-2

.375

"Ba

nd C

lam

pQ

H14

02-1

.66"

Band

Cla

mp

Chor

d-Ra

fter

View

2

2.37

5" E

nd R

afte

r

1.315

" Pu

rlin

QH10

70-P

ipe

Stra

p-S

ecur

ed w

ith

(3) t

ek s

crew

s.

1.66"

Cho

rd(o

f en

d ra

fter

)

1.375

" Pu

rlin

QH10

70-P

ipe

Stra

p*S

ecur

ed w

ith

tek

scre

ws1

thru

cla

mp

into

pur

lin2

thru

cla

mp

into

cho

rd

**

53



CO

NN

ECTI

ON

- D

ETA

ILS

7-10

Cabl

e-Ba

nd C

lamp

View

7

Cable

Ass

embly

(Close

d-Cl

osed

)Vi

ew 9

Cable

Ass

embly

(Close

d-Ope

n)Vi

ew 1

0

Cabl

e Cl

amps

Cabl

e Cl

amps

Not

e: E

ach

cabl

e as

sem

bly

span

s to

th

e co

rner

s of

the

she

lter

, sec

ure

at t

op o

f st

raig

ht s

ide.

AS1

003

Cabl

e Cl

amp

Ope

n En

d

Cabl

e Cl

amps

Thim

ble

Turn

buck

le

Thim

ble

Cabl

e Cl

amps Ca

ble

Clam

ps

Thim

ble

Cable-

Ove

r Ra

fter

View

8

Mid

Len

gth

Raft

erSo

me

leng

ths

may

not

hav

e a

raft

er a

t ex

act

cent

er le

ngth

,us

e cl

oses

t ra

fter

to

mid

leng

th.

Ope

n en

d of

Ca

ble

Ass

embl

y

Clos

ed E

nd

1038

56-2

.375

"Ba

nd C

lam

p

Clos

ed E

nd o

f Ca

ble

Ass

embl

y

AS1

094

Thim

ble

Use

d fo

r cl

osed

end

s an

d tu

rnbu

ckle

con

nect

ions

.10

4189

Tur

nbuc

kle

(Jaw

-Jaw

)Ca

ble

Clam

ps Thim

ble

Thim

ble

Cabl

e Cl

amps



CO

NN

ECTI

ON

- D

ETA

ILS

11-1

2

Raft

er-R

afte

r Gu

tter

View

12

Raft

er-R

afte

r Bu

tter

fly

Clam

pVi

ew 1

1

Butt

erfl

y Cl

amp

(105

124)

Gutt

er A

ssem

bly

(104

125)

55



CO

NN

ECTI

ON

S- R

AFT

ER

211

2

4

3

QH

1304

Bot

tom

Cho

rd

1038

56

QH

1402

1038

56

3Q

H14

02

4

QH

1308

1038

56



CO

NN

ECTI

ON

S- C

AB

LES

Cus

tom

er-S

uppl

ied

Bas

eboa

rd

1 4

32

CA

BLE

PLA

CEM

ENT

The

diag

ram

and

inse

rts b

elow

iden

tify

the

plac

emen

t and

pro

per w

ay to

atta

ch th

e ca

ble

asse

mbl

ies

to th

e bu

ildin

g us

ing

1038

56 b

and

clam

ps.

ALL

SID

E C

AB

LE A

SS

EM

BLI

ES

AR

E

THE

SA

ME

LE

NG

TH.

Upp

er

Cab

leAT

TEN

TIO

N: T

he s

ide

cabl

e po

sitio

ns a

re id

entic

al

for b

oth

side

s of

the

fram

e. A

ll ca

ble

asse

mbl

ies

are

posi

tione

d at

the

ends

of t

he fr

ame

rega

rdle

ss o

f the

fra

me

leng

th.

All

inse

rts s

how

the

circ

led

loca

tions

as

seen

sta

ndin

g in

side

the

fram

e.

42

31

Sid

e C

able

ATTE

NTI

ON

: Wra

p th

is u

pper

ca

ble

conn

ectio

n us

ing

duct

tape

to

pro

tect

the

cove

r.

57



END

FR

AM

ING

- FR

ON

T

1047

79

(Cut

to F

it)

1047

79

92 1/2"96

3/4

"

24"

1028

97

1028

9710

2897

1028

97

1047

79

(Cut

to F

it)

1047

79

1047

79

(Cut

to F

it)

1047

79

(Cut

to F

it)

1047

79

1047

79

(Cut

to F

it)

1047

79

1047

79

(Cut

to F

it)

1047

79

1047

79

(Cut

to F

it)

1047

79

1047

79

(Cut

to F

it)

1047

79

1047

79

(Cut

to F

it)

1047

7910

2897

1047

79

(Cut

to F

it)10

4779

(C

ut to

Fit)

1047

79

(Cut

to F

it)10

4779

(C

ut to

Fit)

1047

79

(Cut

to F

it)10

4779

Gro

und

Leve

lon

-cen

ter

Insi

de-to

-insi

de

door

dim

ensi

ons

are

show

n.

NO

TE: D

iagr

am s

how

s on

ly o

ne b

ay,

repe

at o

utlin

e fo

r oth

er b

ay.



END

FR

AM

ING

- B

AC

K

1047

79

(Cut

to F

it)

1047

79

24"

1028

97

1028

9710

2897

1028

97

1047

7910

4779

1047

79

1047

79

(Cut

to F

it)

1047

79

1047

79

(Cut

to F

it)

1047

79

(Cut

to F

it)

1047

79

1047

79

(Cut

to F

it)

1047

79

1047

79

(Cut

to F

it)

1047

79

1047

79

(Cut

to F

it)

1047

79

1047

79

(Cut

to F

it)

1047

79

1047

79

(Cut

to F

it)

1047

7910

4779

1047

79

(Cut

to F

it)10

4779

(C

ut to

Fit)

1047

79

(Cut

to F

it)10

4779

(C

ut to

Fit)

1047

79

(Cut

to F

it)10

4779

Gro

und

Leve

lon

-cen

ter

NO

TE: D

iagr

am s

how

s on

ly o

ne b

ay,

repe

at o

utlin

e fo

r oth

er b

ay.

59



END

WA

LL D

IAG

RA

M -

FRO

NT

Gro

und

Leve

l

Fron

t Vi

ewB

ack

View

92-1

/2"

96-3

/4"

NO

TE: A

ll do

or

dim

ensi

ons

are

insi

de-to

-insi

de.

ATTE

NTI

ON

: Con

nect

ion

view

s sh

own

are

the

sam

e fo

r bot

h fro

nt a

nd b

ack

end

wal

ls.

1046

24

Base

con

nect

ion

with

bas

eboa

rd

NO

TE: D

iagr

am s

how

s on

ly o

ne b

ay,

repe

at o

utlin

e fo

r oth

er b

ay.



END

WA

LL D

IAG

RA

M -

BA

CK

Base

con

nect

ion

with

out b

aseb

oard

us

ing

the

1046

43

mid

dle

conn

ecto

r.

Gro

und

Leve

l

1.50

" x 1

.50"

P

ipe

QH

1330

Inse

rt th

e sq

uare

tu

bes

into

the

1046

28 c

onne

ctor

an

d se

cure

usi

ng

Tek

scre

ws.

1046

28

1.50

" x 1

.50"

P

ipe

Tek

scre

ws

Tek

scre

ws

1040

75

1.50

" x 1

.50"

P

ipe

1.50

" x 1

.50"

P

ipe

Inse

rt th

e sq

uare

tu

bes

into

th

e 10

4628

co

nnec

tor a

nd

secu

re u

sing

Te

k sc

rew

s.

NO

TE: D

iagr

am s

how

s on

ly o

ne b

ay,

repe

at o

utlin

e fo

r oth

er b

ay.

61



POLY

CA

RB

ON

ATE

PAN

ELS

- FR

ON

T VI

EW

4 x

8 PO

LY4

x 8

POLY

4 x

8 PO

LY

6 x

8 PO

LY6

x 8

POLY

6 x

8 PO

LY6

x 8

POLY

6 x

8 PO

LY6

x 8

POLY

6 x

8 PO

LY6

x 8

POLY

4 x

8 PO

LY

All

poly

carb

onat

e pa

nels

to

be in

stal

led

with

UV

prot

ecta

nt t

o th

e ou

tsid

e of

the

she

lter

.

Sym

boy

Key

U-C

hann

el:

H-C

hann

el:

End

Cap:4 x

8444

xx888

POLY

PPPOOOLLYYY

4 x

8 444

xx888

POLY

PPOOOLLYYY (ver

tical

sea

ms

betw

een

end

pane

ls)

(edg

es o

f pan

els—

X—

arou

nd d

oor f

ram

e an

d al

ong

the

oute

r edg

e of

all

the

uppe

r and

out

er p

anel

s)

(atta

ch to

the

botto

m o

f all

uppe

r pan

els—

will

ove

rlap

the

tops

of l

ower

pan

els.

)

Cut

all

uppe

r end

wal

l pan

els

to

fit th

e op

enin

g. In

stal

l all

prof

ile

and

H-c

hann

el a

s in

stru

cted

.

Afte

r cut

ting

each

upp

er p

anel

, se

al th

e op

en c

ells

usi

ng v

ent

tape

or s

ilico

ne.

H-Channel

Gutte

r

Opt

iona

l End

Pan

el In

stal

latio

n: If

you

cov

er e

ach

end

wal

l sep

arat

ely,

use

H

-cha

nnel

to c

onne

ct th

e pa

nels

of d

iffer

ent e

nd w

alls

. Thi

s pr

oced

ure

is

not d

escr

ibed

in th

is m

anua

l. If

desi

red,

pan

els

can

run

acro

ss th

e bu

ildin

g se

am w

ithou

t usi

ng H

-cha

nnel

. Thi

s pr

oced

ure

is s

how

n be

low

.



POLY

CA

RB

ON

ATE

PAN

ELS

- BA

CK

VIE

W

4 x

8 PO

LY4

x 8

POLY

4 x

8 PO

LY6

x 8

POLY

6 x

8 PO

LY6

x 8

POLY

6 x

8 PO

LY

6 x

8 PO

LY6

x 8

POLY

6 x

8 PO

LY6

x 8

POLY

4 x

8 PO

LY

All

poly

carb

onat

e pa

nels

to

be in

stal

led

with

UV

prot

ecta

nt t

o th

e ou

tsid

e of

the

she

lter

.

Sym

boy

Key

U-C

hann

el:

H-C

hann

el:

End

Cap:

Cut

all

uppe

r end

wal

l pan

els

to

fit th

e op

enin

g. In

stal

l all

prof

ile

and

H-c

hann

el a

s in

stru

cted

.

Afte

r cut

ting

each

upp

er p

anel

, se

al th

e op

en c

ells

usi

ng v

ent

tape

or s

ilico

ne.

(ver

tical

sea

ms

betw

een

end

pane

ls)

(atta

ch to

the

botto

m o

f all

uppe

r pan

els—

will

ove

rlap

the

tops

of l

ower

pan

els.

)

(alo

ng th

e ou

ter e

dge

of a

ll th

e up

per a

nd

oute

r pan

els)

H-Channel

Opt

iona

l End

Pan

el In

stal

latio

n: If

you

cov

er e

ach

end

wal

l sep

arat

ely,

use

H-c

hann

el to

con

nect

the

pane

ls o

f diff

eren

t end

w

alls

. Thi

s pr

oced

ure

is n

ot d

escr

ibed

in th

is m

anua

l. If

desi

red,

pan

els

can

run

acro

ss th

e bu

ildin

g se

am w

ithou

t usi

ng

H-c

hann

el. T

his

proc

edur

e is

sho

wn

belo

w. S

ee th

e in

set t

o th

e rig

ht.

63



MA

IN C

OVE

R D

ETA

ILS

clearspan majestic greenhouse film roof with roll-up sides · 2013. 3. 26. · clearspan™...

Documents