cleaning and sanitizing in the milk processing industry 2010 (1)
TRANSCRIPT
CLEANING AND SANITIZING IN THE MILK PROCESSING INDUSTRY
Competition forces each company to optimize its production
efficiency at the lowest cost. You – as a sanitation specialist –
have the responsibility to ensure your processes function
optimally. This responsibility also includes selecting and using
the appropriate products, procedures and programs.
Ecolab can supply the tailor made chemicals and equipment
for cleaning, sanitizing and chain lubrication in the milk
processing industry as well as for other fields of application.
To meet your needs or solve your problems, Ecolab provides
service by trained specialists and a wide selection of products
and equipment.
This brochure summarizes the result and knowledge of more
than 70 years of experience in serving the beverage and food
industries.
2
Contents Page
Milk transportation 4
Milk cans 4Milk collecting trucks 5
Milk reception 6
Reception, storage tanks, pipelines 6
Raw milk processing 7
Pasteurizer, separator, homogenizer, pipelines 7Cleaning of milk bottles and crate cleaning 9
Long life milk production 10
UHT-plant 10Sterile tanks 11
Yoghurt production 12
Fresh cheese production 13
Cheese production 14
Cheese making machine, coagulator, cheese vats, pipelines 14Cheese moulds, cheese cloths, trays, boards, cheese grates 15
Butter production 16
Cream ripening vat 16 Cream heater 17Butter making machine, churn and worker, butter packing machine 17
Filling equipment for milk, fresh cheese, yoghurt and desserts 18
Ice cream production 19
Storage tanks, mixing tanks, pipelines 19Freezer 20 Filler
Evaporated milk-, milk powder production 22
Evaporator 22Spraying tower 22Roller-drum dryer 23
Water treatment 24
Boiler 24 Cooling system 24Ice water conservation 24
General plant cleaning 25
Exterior cleaning of equipment in all production rooms, floors and walls 25A septic filling rooms 26Floors 26Sanitary rooms 26Personnel 26
27P3-Equipment
27
21
Abbreviations
3
4
Milk transportation
Methods Product Product Characteristics P Li St Al M Application/ControlCleaning by spraying in can washingmachines
P3-aquanta SI Alkaline cleaner containing complexing, sequestering and cleaning agents and corrosion inhibitors. Suitable for use in hard water. Concentration can be controlled by conductivity.
x + + + C. 2 – 4% T. cold F. 0.36 S. 50 ml L. 0.5 n HCl I. Phenolphthalein
P3-horolith USP Concentrated cleaner based on phosphoric acid with wetting agents and corrosion inhibitors.
x + + + C. 0.5-1% T. 50-80°C F. 0.16 S. 50 ml L. 1n NaOH I. Phenolphthalein
CombinedCleaning and sanitation by spraying in can washingmachines
P3-horolith CIP Concentrated cleaner based on phosphoric acid with surfactants, antifoam agents and corrosion inhibitors. The sanitation is due to the synergistic effect of the surfactants and the acid.
x + + + C. 0.5 – 2% T. 50-80°C F. 0.23S. 50 ml L. 1 n HCl I. Phenolphthalein
CombinedCleaning and sanitation by hand
P3-Z Slightly alkaline product containing phosphates, silicates, wetting agents and available chlorine. A 1% solution contains 130 ppm available chlorine.
T. cold to 50°C F. 0.2 S. 50ml L. 0.5n HCI I. Methyl Orange
x + + - C. 1-2%
Milk cans
5
Milk collecting trucks
Methods Product Product Characteristics P Li SSSt
Al M Application/Control
CombinedCleaning and sanitation by spraying
P3-horolith CIP Concentrated cleaner based on phosphoric acid with surfactants, antifoam agents and corrosion inhibitors. The sanitation is due to the synergistic effect of the surfactants and the acid.
+ + + + C. 0.5 – 2% T. 50-80°C F. 0.23 S. 50 ml L. 1 n HCl I. Phenolphthalein
P3-asepto MT Slightly alkaline product. The cleaning and quick sanitizing effect is due to phosphates, silicates and available chlorine. A 1% solution contains 225 ppm available chlorine.
x + + - C. 1 – 2% T. 50-60°C F. 0.10 S. 50 ml L. 0.5 n HCl I. Methyl Orange
Cleaning by spraying or circulation
P3-mip 100 Highly alkaline product containing complexing, sequestering and other cleaning agents for the removal organic precipitates.
x + - + C. 0.5-1% T. 60–90°C F. 0.06S. 50 ml L. 0.5 n HCl I. Phenolphthalein
P3-mip LF Alkaline cleaner containing sequestering, cleaning agents and corrosion inhibitors. Suitable for use in hard water. Concentration can be controlled by conductivity.
x + - + C. 1-2% T. 60-70°C F. 0.103 S. 50 ml L. 0.5 n HCI I. Phenolphtalein
P3-aquanta SI Alkaline cleaner containing complexing, sequestering and cleaning agents and corrosion inhibitors. Suitable for use in hard water. Concentration can be controlled by conductivity.
x + + + C.0.5-2% T. 50-60°C F. 0.36 S. 50 ml L. 0.5 n HCl I. Phenolphthalein
P3-aquanta OP Liquid acidic, phosphate free cleaning agent
x + + C. 0,5-2,0% T. 50-60°C F. 0,39 S. 50 ml L. 0,5n NaOH I. Phenolphthalein
Sanitation by spraying or circulation
P3-oxonia active Slightly acid sanitizer based on a stabilized combination of peracetic acid and hydrogen peroxide. Rinses freely from equipment surfaces. A 0.2% solution contains 90 ppm peracetic acid. FDA-approved for no rinse procedure.
x + + 0 C. 0.2-0.5% T. cold/ambient
see special titration instructions datasheet
P3-oxysan ZS Premium cold disinfectant with working mechanism based on synergistic effect in per-oxy compounds mixture. Low application concentration.
x x - C. 0,1% T. up to 40°C
see special titration instructions datasheet
6
Milk reception
Reception, storage tanks, pipelines
Methods Product Product Characteristics P LiSsSt Al M Application/Control
CombinedCleaning and sanitation by spraying
P3-horolith CIP Concentrated cleaner based on phosphoric acid with surfactants, antifoam agents and corrosion inhibitors. The sanitation is due to the synergistic effect of the surfactants and the acid.
x + + + C. 0.5 – 2% T. 50-80°C F. 0.23S. 50 ml L. 1 n HCl I. Phenolphthalein
P3-asepto MT Slightly alkaline product. The cleaning and quick sanitizing effect is due to phosphates, silicates and available chlorine. A 1% solution contains 225 ppm available chlorine.
x + + - C. 1 – 2% T. 50-60°C F. 0.10 S. 50 ml L. 0.5 n HCl I. Methyl Orange
Cleaning by spraying or circulation
P3-mip LF Alkaline cleaner containing sequestering, cleaning agents and corrosion inhibitors. Suitable for use in hard water. Concentration can be controlled by conductivity.
x + - + C. 1-2% T. 60-70°C F. 0.103 S. 50 ml L. 0.5 n HCI I. Phenolphtalein
P3-mip CIP Highly alkaline cleaner containing complexing and cleaning agents.Suitable for use in hard water.Concentration can be controlled by conductivity
x + - + C. 1-2% T. 50-70°C F. 0.13 S. 50 ml L. 0.5 n HCl I. Phenolphthalein
Sanitation by spraying or circulation
P3-oxonia active Slightly acid sanitizer based on a stabilized combination of peracetic acid and hydrogen peroxide. Rinses freely from equipment surfaces. A 0.2% solution contains 90 ppm peracetic acid. FDA-approved for no rinse procedure.
x + + 0 C. 0.2-0.5% T. cold/ambient
(see special titration instructions)
P3-oxysan ZS Premium cold disinfectant with working mechanism based on synergistic effect in per-oxy compounds mixture. Low application concentration.
x + C. 0,1% T. up to 40°C
(see special titration Instructions
CombinedCleaning and sanitation by hand
P3-Z Slightly alkaline product containing phosphates, silicates, wetting agents and available chlorine. A 1% solution contains 130 ppm available chlorine.
T. cold to 50°C F. 0.19S. 50ml L. 0.5n HCI I. Methyl Orange
x + + - C. 1-2%
7
Raw milk processing
Pasteurizer, separator, homogenizer, pipelines
Methods Product Product Characteristics P Li SSSt
AL M Application/Control
Cleaning by circulation(alkaline)
P3-mip LF Alkaline cleaner containing sequestering, cleaning agents and corrosion inhibitors. Suitable for use in hard water. Concentration can be controlled by conductivity.
x + C. 1-2% T. 60-70°C F. 0.103 S. 50 ml L. 0.5 n HCI I. Phenolphtalein
P3-mip CIP Highly alkaline cleaner containing complexing and cleaning agents.Suitable for use in hard water.Concentration can be controlled by conductivity
x + + C. 1-2% T. 50-70°C F. 0.13 S. 50 ml L. 0.5 n HCl I. Phenolphthalein
(acid) P3-horolith FL Highly acid cleaner based on stabilized nitric and phosphoric acid. Does not release nitrous fumes when used according to instructions. Especially suitable for the removal of water hardness precipitates.
x + - C. 0.5-2% T. cold to 65°C F. 0.24 S. 50 ml L. 1 n NaOH I. Phenolphthalein
Additive to acids P3-stabicip NA Liquid concentrated additive to acids improving cleaning and disinfection in dairy, as well as protects metal and gaskets against corrosion.
x + + C. 0.3-0.5% T. 60 - 80°C
Single phase alkaline cleaning by CIP
Compound
P3-mip 100 Highly alkaline cleaning compound containing surfactants, complexing, sequestering and other cleaning agents for the removal organic and inorganic precipitates. Due to this combined effect acid cleaning steps might be eliminated or tremendously reduced, depending also on the water hardness.
x + - C. 0.5-1% T. 60–90°C F. 0.05 S. 50 ml L. 0.5 n HCl I. Phenolphthalein
+
8
Sanitation by circulation
P3-oxysan ZS Premium cold disinfectant with working mechanism based on synergistic effect in per-oxy compounds mixture. Low application concentration.
x T. up to 40°C
see special titration instructions datasheet
P3-oxonia active Slightly acid sanitizer based on a stabilized combination of peracetic acid and hydrogen peroxide. Rinses freely from equipment surfaces. A 0.2% solution contains 90 ppm peracetic acid. FDA-approved for no rinse procedure.
x +
0 C. 0.2-0.5% T. cold/ambientsee special titration instructions datasheet
+ - C. 0,1%
Additives P3-stabicip EA Concentrated liquid of surfactants, complexing, antifoam and other cleaning agents used in combination with caustic soda solutions to remove organic and mineral precipitates. Concentration depends on water hardness.
x + + C. soft water 0.1-0.3% medium hard 0.3-0.5% hard 0.5-0.8%T. 70-90°C
P3-stabicip TH Neutral surfactant booster for alkaline and acid cleaning solutions to improve fat dissolving.
X + x + C. 0.1-0.3%T. 60-90°C
Pasteurizer, separator, homogenizer, pipelines
Methods Product Product Characteristics P Li SSSt
AL M Application/Control
9
P3-horolith AS Highly acid powder with corrosion inhibitors and colour indicator, suitable for all metals.
C. 5-10% T. 30-60°C
Crate cleaning
Methods Product Product Characteristics Application/ControlCleaning by circulating or CIP-process
P3-aquanta extra Liquid neutral cleaner containing special wetting agents to grant a good cleaning, a spotless drying and a long term antistatic effect. In order to increase the cleaning effect it could be applied together with the carry over from the warm water rinsing or with 0.5 – 1% caustic soda.
C. 0.5-1% with water C. 0.3-0.5% with NaOH or carry over T. 40-80°C
Cleaning of milk bottles
Methods Product Product Characteristics P Li Ss
St M
Application/ControlAdditive to caustic soda solutions
P3-stabilon cip Liquid cleaning booster C. 0.15-0.3% T. 60 -80°C
Additive to concentratedcaustic lye (50%)
P3-stabilon WT Liquid concentrated mixture of sequestering, other cleaning agents and dispersants. Free from phosphates and surfactants. Product can be mixed with concentrated liquid caustic soda without separation!Mixing ratio depends on degree of soil.
T. 70 – 90°C Mixing ratio of NaOH 50% and P3-stabilon WT 95:5 for normal soil 90:10 for heavy soil Applicationconcentration of above mixture 4%
Antifoamers P3-prevafoam PB Neutral liquid antifoam agent containing foam depressing surfactants (readily biodegradable), to be added to alkaline solutions if required.
C. PET: 0.01 – 0.03% (100-300 gr/m³)
Scale preventor P3-polix XT Liquid acid concentration containing organic sequestering agents to prevent calcium deposits in the warm water rinsing selection. P3-polix XT has a threshold effect on the water hardness, but in order to prevent a settling of the hardness particles the compartments should be rinsed thoroughly after each production.
C. 5 – 80 ppm depending on water hardness.
Sanitizer for rinsing water
P3-hypochloran50 P
Sanitizer with stabilized available chlorine.
x 0 C. 1 ppm ( 1mg/ltr.) T. cold ambient to 20°C
see special instructions datasheet
for alkaline single phasecleaning.
xx
+
+
+
+
10
Long life milk production
UHT-plant
Methods Product Product Characteristics P Li M Application/ControlIntermediatecleaningUnder production conditions,circulating at 140°C
Compound(alkaline)
P3-mip 100 Highly alkaline product containing surfactants, complexing, sequestering and other cleaning agents for the removal of organic and inorganic precipitates. Due to this combined effect and acid cleaning step in the intermediate cleaning can be neglected. Concentration depends on water hardness.
x - C. 2.5-3% T. 130-140°C F. 0.06 S. 50 ml L. 0.5 n HCI I. Phenolphthalein
Additiveto caustic soda solutions
P3-stabicip EA Concentrated liquid of surfactants, complexing, antifoam and other cleaning agents used in combination with caustic soda solutions to remove organic and inorganic precipitates. Concentration depends on water hardness.
x + C. soft water 0.3-0.5% Medium hard 0.5-0.7% hard 0.7-0.9% T. 130-140°C
Acid treatment P3-horolith USP Concentrated cleaner based on phosphoric acid with wetting agents and corrosion inhibitors.
x - C. 1-2% T. 140°C F. 0.16 S. 50 ml L. 1n NaOH I. Phenolphthalein
Additive to acids P3-stabicip NA Liquid concentrated additive to acids improving cleaning and disinfection in dairy, as well as protects metal and gaskets against corrosion.
x + C. 0.3-0.5% T. 60 - 80°C
Main cleaningBy circulation at 80-90°C
Compound(alkaline)
P3-mip 100 Highly alkaline cleaning compound containing surfactants, complexing, sequestering and other cleaning agents for the removal organic and inorganic precipitates. Concentration depends onwater hardness.
x 0 C. 2-3% T. 70–90°C F. 0.06 S. 50 ml L. 0.5 n HCl I. Phenolphthalein
Additiveto caustic soda solutions
P3-stabicip EA Concentrated liquid of surfactants, complexing, antifoam and other cleaning agents used in combination with caustic soda solutions to remove organic and inorganic precipitates. Concentration depends on water hardness.
x 0 C. soft water 0.1-0.3% medium hard 0.3-0.5% hard 0.5-0.8% T. 70-90°C
Acid treatment P3-horolith USP Concentrated cleaner based on phosphoric acid with wetting agents and corrosion inhibitors.
x 0 C. 1-2% T. 80-90°C F. 0.16 S. 50 ml L. 1n NaOH I. Phenolphthalein
11
Sterile tanks
Methods Product Product Characteristics P Li M Application/ControlCombinedCleaning and sanitation by spraying
P3-horolith CIP Concentrated cleaner based on phosphoric acid with surfactants, antifoam agents and corrosion inhibitors. The sanitation is due to the synergistic effect of the surfactants and the acid.
T. 50-80°C F. 0.23 S. 50 ml L. 1 n HCl I. Phenolphthalein
P3-asepto MT Slightly alkaline product. The cleaning and quick sanitizing effect is due to phosphates, silicates and available chlorine. A 1% solution contains 225 ppm available chlorine.
+ + C. 1-2% T. 50-60°C F. 0.10 S. 50 ml L. 0.5 n HCl I. Methyl Orange
P3-mip LF Alkaline cleaner containing sequestering, cleaning agents and corrosion inhibitors. Suitable for use in hard water. Concentration can be controlled by conductivity.
+ + C. 1-2% T. 60-70°C F. 0.103 S. 50 ml L. 0.5 n HCI I. Phenolphtalein
P3-oxysan ZS Premium cold disinfectant with working mechanism based on synergistic effect in per-oxy compounds mixture. Low application concentration.
C. 0,1% T. up to 40°C
(see special titration Instructions
P3-oxonia active Slightly acid sanitizer based on a stabilized combination of peracetic acid and hydrogen peroxide. Rinses freely from equipment surfaces. A 0.2% solution contains 90 ppm peracetic acid. FDA-approved for no rinse procedure.
+ 0 C. 0.2-0.5% T. cold/ambient
(see special titration instructions)
+ - C. 0.5-1%
+
Cleaning byspraying orcirculation
Sanitation byspraying orcirculation
Conveyor chains
Types Product Product Characteristics Application/ControlLubricant for cardboard boxes
P3-lubostar CP Liquid, soap free chain lubricant for card boxes- suitable for all water hardnesses - phosphate free
C. 0.2 – 0.4% Continuous dosing
12
Yoghurt production
Methods Product Product Characteristics P Li M Application/ControlCombinedCleaning and sanitation by hand
P3-Z Slightly alkaline product containing phosphates, silicates, wetting agents and available chlorine. A 1% solution contains 130 ppm available chlorine.
x - C. 1-2% T. cold to 60°C F. 0.19S. 50ml L. 0.5n HCI I. Phenolphtalein
Cleaning by circulation
P3-mip 100 Highly alkaline product containing complexing, sequestering and other cleaning agents for the removal organic precipitates.
x + C. 0.5-1% T. 70–90°C F. 0.06 S. 50 ml L. 0.5 n HCl I. Phenolphthalein
P3-mip RC Alkaline cleaner containing complexing, sequestering and cleaning agents. Suitable for use in hard water. Concentration can be controlled by conductivity. Suitable for single phase alkaline cleaning.
x + C. 1-3% T. 60–80°C F. 0.15 S. 50 ml L. 0.5 n HCl I. Phenolphthalein
Additive to alkalinesolutions
P3-stabicip EA Concentrated liquid of surfactants, complexing, antifoam and other cleaning agents used in combination with caustic soda solutions to remove organic and inorganic precipitates. Concentration depends on water hardness.
x + C. soft water 0.1-0.3% medium hard 0.3-0.5% hard 0.5-0.8% T. 70-90°C
Sanitation by circulation
P3-hypochloran50 P
Sanitizer with stabilized available chlorine.
x 0 C. 1 ppm ( 1mg/ltr.) T. cold ambient to 20°C
see special instructions datasheet
P3-oxysan ZS Premium cold disinfectant with working mechanism based on synergistic effect in per-oxy compounds mixture. Low application concentration.
C. 0,1% T. up to 40°C
see special titrationinstructions datasheet
P3-oxonia active Slightly acid sanitizer based on a stabilized combination of peracetic acid and hydrogen peroxide. Rinses freely from equipment surfaces. A 0.2% solution contains 90 ppm peracetic acid. FDA-approved for no rinse procedure.
x 0 C. 0.2-0.5%T. cold/ambient
(see special titration instructions)
x
13
Fresh cheese production
Methods Product Product Characteristics P Li M Application/ControlCombinedcleaning and sanitation by spraying or circulation
P3-Z Slightly alkaline product containing phosphates, silicates, wetting agents and available chlorine. A 1% solution contains 130 ppm available chlorine.
x - C. 1-2% T. cold to 60°C F. 0.19S. 50ml L. 0.5n HCI I. Phenolphtalein
Cleaning by circulation
P3-mip zentra Alkaline cleaner with complexing and sequestering agents for use in fresh cheese separators. Approved by Westfalia.
x 0 C. 2-3% T. 80°C F. 0.1 S. 50 ml L. n/2 HCl I. Phenolphthalein
P3-horolith FL Highly acid cleaner based on stabilized nitric and phosphoric acid. Does not release nitrous fumes when used according to instructions. Especially suitable for the removal of water hardness precipitates.
x 0 C. 0.5-1% T. 60-70°C F. 0.24 S. 50 ml L. 1 n NaOH I. Phenolphthalein
Additiveto caustic soda solutions
P3-stabicip XT Liquid concentrate of active ingredients; contains surfactants with defoaming effect as an additive to caustic soda solutions in CIP systems
x 0 C. 0,1 - 1 % T. 50 - 80°C
Combinedcleaning and sanitation by circulation
P3-asepto MT Slightly alkaline product. The cleaning and quick sanitizing effect is due to phosphates, silicates and available chlorine. A 1% solution contains 225 ppm available chlorine.
x - C. 1-3% T. 50-60°C F. 0.10 S. 50 ml L. 0.5 n HCl I. Methyl Orange
Sanitation by circulation
P3-oxysan ZS Premium cold disinfectant with working mechanism based on synergistic effect in per-oxy compounds mixture. Low application concentration.
C. 0,1% T. up to 40°C
see special titrationinstructions datasheet
P3-oxonia active Slightly acid sanitizer based on a stabilized combination of peracetic acid and hydrogen peroxide. Rinses freely from equipment surfaces. A 0.2% solution contains 90 ppm peracetic acid. FDA-approved for no rinse procedure.
x 0 C. 0.2-0.5% T. cold/ambientsee special titration instructions datsheet
x
14
Cheese production
Cheese making machine, coagulator, cheese vats, pipelines
Methods Product Product Characteristics P Li M Application/ControlCombinedcleaning and sanitation by hand
P3-Z Slightly alkaline product containing phosphates, silicates, wetting agents and available chlorine. A 1% solution contains 130 ppm available chlorine.
x - C. 1-2% T. cold to 60°C F. 0.19S. 50ml L. 0.5n HCI I. Phenolphtalein
Cleaning by circulation or spraying
P3-mip CIP Highly alkaline cleaner containing complexing and cleaning agents.Suitable for use in hard water.Concentration can be controlled by conductivity.
x + C. 1-2% T. 50-80°C F. 0.13 S. 50 ml L. 0.5 n HCl I. Phenolphthalein
P3-horolith FL Highly acid cleaner based on stabilized nitric and phosphoric acid. Does not release nitrous fumes when used according to instructions. Especially suitable for the removal of water hardness precipitates.
x + C. 0.5-1% T. 60-70°C F. 0.24 S. 50 ml L. 1 n NaOH I. Phenolphthalein
Combinedcleaning and sanitation by circulation or spraying
P3-asepto MT Slightly alkaline product. The cleaning and quick sanitizing effect is due to phosphates, silicates and available chlorine. A 1% solution contains 225 ppm available chlorine.
x - C. 1-3% T. 50-60°C F. 0.10 S. 50 ml L. 0.5 n HCl I. Methyl Orange
P3-horolith CIP Concentrated cleaner based on phosphoric acid with surfactants, antifoam agents and corrosion inhibitors. The sanitation is due to the synergistic effect of the surfactants and the acid.
x + C. 0.7-1.5% T. 50-80°C F. 0.22 S. 50 ml L. 1 n HCl I. Phenolphthalein
Sanitation by circulation
P3-oxysan ZS Premium cold disinfectant with working mechanism based on synergistic effect in per-oxy compounds mixture. Low application concentration.
x C. 0,1%T. up to 40°C
see special titrationinstructions datasheet
P3-oxonia active Slightly acid sanitizer based on a stabilized combination of peracetic acid and hydrogen peroxide. Rinses freely from equipment surfaces. A 0.2% solution contains 90 ppm peracetic acid. FDA-approved for no rinse procedure.
x 0 C. 0.2-0.5% T. cold/ambient
(see special titration instructions)
15
Cheese moulds, cheese cloth, trays, boards, cheese grates
Methods Product Product Characteristics P LiStSt Al Application/Control
Combinedcleaning and sanitation by hand
P3-Z Slightly alkaline product containing phosphates, silicates, wetting agents and available chlorine. A 1% solution contains 130 ppm available chlorine.
x + - C. 1-2% T. cold to 50°C F. 0.19S. 50ml L. 0.5n HCI I. Methyl Orange
CombinedCleaning and sanitation by spraying
P3-horolith CIP Concentrated cleaner based on phosphoric acid with surfactants, antifoam agents and corrosion inhibitors. The sanitation is due to the synergistic effect of the surfactants and the acid.
x + + C. 0.7-1% T. 60-70°C F. 0.23S. 50 ml L. 1 n HCl I. Phenolphthalein
P3-horolith USP Concentrated cleaner based on phosphoric acid with wetting agents and corrosion inhibitors.
x + + C. 0.5-1%T. 60-80°C F. 0.16 S. 50 ml L. 1n NaOH I. Phenolphthalein
P3-asepto MT Slightly alkaline product. The cleaning and quick sanitizing effect is due to phosphates, silicates and available chlorine. A 1% solution contains 225 ppm available chlorine.
x - C. 1-2% T. 50-60°C F. 0.10 S. 50 ml L. 0.5 n HCl I. Methyl Orange
Cleaning by spraying
P3-mip CIP Highly alkaline cleaner containing complexing and cleaning agents.Suitable for use in hard water.Concentration can be controlled by conductivity.
x + - C. 1-1.5% T. 60-80°C F. 0.13 S. 50 ml L. 0.5 n HCl I. Phenolphthalein
P3-horolith FL Highly acid cleaner based on stabilized nitric and phosphoric acid. Does not release nitrous fumes when used according to instructions. Especially suitable for the removal of water hardness precipitates.
x + - C. 0.5-1.5% T. 60-70°C F. 0.24 S. 50 ml L. 1n NaOH I. Phenolphthalein
Sanitation by spraying or by hand
P3-hypochloran50 P
Sanitizer with stabilized available chlorine.
x C. 1 ppm ( 1mg/ltr.) T. cold ambient to 20°C
see special instructions
16
Butter production
Cream ripening vat
Methods Product Product Characteristics P LiStSt
AlM Application/Control
Combinedcleaning and sanitation by spraying or circulation
P3-horolith CIP Concentrated cleaner based on phosphoric acid with surfactants, antifoam agents and corrosion inhibitors. The sanitation is due to the synergistic effect of the surfactants and the acid.
x + + + C. 0.5-2% T. 50-80°C F. 0.23S. 50 ml L. 1 n HCl I. Phenolphthalein
P3-asepto MT Slightly alkaline product. The cleaning and quick sanitizing effect is due to phosphates, silicates and available chlorine. A 1% solution contains 225 ppm available chlorine.
x + + - C. 0.5-2% T. 50-60°C F. 0.10 S. 50 ml L. 0.5 n HCl I. Methyl Orange
Cleaning by spraying or circulation
P3-mip 100 Highly alkaline product containing complexing, sequestering and other cleaning agents for the removal organic and inorganic precipitates.
x + - + C. 0.5-1.5% T. 80–90°C F. 0.06 S. 50 ml L. 0.5 n HCl I. Phenolphthalein
P3-mip LF Alkaline cleaner containing sequestering, cleaning agents and corrosion inhibitors. Suitable for use in hard water. Concentration can be controlled by conductivity.
+ - + C. 1-2%T. 60-70°C F. 0.103 S. 50 ml L. 0.5 n HCI I. Phenolphtalein
Sanitation by spraying or circulation
P3-oxysan ZS Premium cold disinfectant with working mechanism based on synergistic effect in per-oxy compounds mixture. Low application concentration.
C. 0,1% T. up to 40°C
see special titrationinstructions datashe
P3-oxonia active Slightly acid sanitizer based on a stabilized combination of peracetic acid and hydrogen peroxide. Rinses freely from equipment surfaces. A 0.2% solution contains 90 ppm peracetic acid. FDA-approved for no rinse procedure.
x + + 0 C. 0.2-0.5% T. cold/ambient
see special titration instructions datashe
datasheet
datasheet
x
x
17
Cream heater
Methods Product Product Characteristics P Li M Application/ControlCleaning by circulation
P3-mip 100 Highly alkaline product containing complexing, sequestering and other cleaning agents for the removal organic and inorganic precipitates.
x + C. 0.5-1.5% T. 80–90°C F. 0.06 S. 50 ml L. 0.5 n HCl I. Phenolphthalein
P3-mip LF Alkaline cleaner containing sequestering, cleaning agents and corrosion inhibitors. Suitable for use in hard water. Concentration can be controlled by conductivity.
x + C. 2-3% T. 70-80°C F. 0.103 S. 50 ml L. 0.5 n HCI I. Phenolphtalein
P3-horolith FL Highly acid cleaner based on stabilized nitric and phosphoric acid. Does not release nitrous fumes when used according to instructions. Especially suitable for the removal of water hardness precipitates.
x - C. 0.5-1% T. 60-70°C F. 0.24 S. 50 ml L. 1 n NaOH I. Phenolphthalein
Sanitation by circulation
P3-oxysan ZS Premium cold disinfectant with working mechanism based on synergistic effect in per-oxy compounds mixture. Low application concentration.
C. 0,1% T. up to 40°C
see special titrationinstructions datasheet
P3-oxonia active Slightly acid sanitizer based on a stabilized combination of peracetic acid and hydrogen peroxide. Rinses freely from equipment surfaces. A 0.2% solution contains 90 ppm peracetic acid. FDA-approved for no rinse procedure.
x 0 C. 0.2-0.5% T. cold/ambient
see special titration instructions datsheet
Butter making machine, churn and worker, butter packing machine
Methods Product Product Characteristics P LiStSt
AlM Application/Control
Combinedcleaning and sanitation by circulation or by hand
P3-Z Slightly alkaline product containing phosphates, silicates, wetting agents and available chlorine. A 1% solution contains 130 ppm available chlorine.
T. 50-60°C F. 0.19S. 50ml L. 0.5n HCI I. Methyl Orange
P3-horolith CIP Concentrated cleaner based on phosphoric acid with surfactants, antifoam agents and corrosion inhibitors. The sanitation is due to the synergistic effect of the surfactants and the acid.
x + + 0 C. 1-1.5% T. 50-80°C F. 0.22 S. 50 ml L. 1 n HCl I. Phenolphthalein
x + + - C. 1-2%
x
18
Filling equipment for milk, fresh cheese, yoghurt and desserts
Methods Product Product Characteristics P LiStSt
AlM Application/Control
Cleaning by circulation
P3-aquanta SI Alkaline cleaner containing complexing, sequestering and cleaning agents and corrosion inhibitors. Suitable for use in hard water. Concentration can be controlled by conductivity.
x + + + C. 0.5-2% T. 60-70 F. 0.36 S. 50 ml L. 0.5 n HCl I. Phenolphthalein
P3-mip RC Alkaline cleaner containing complexing, sequestering and cleaning agents. Suitable for use in hard water. Concentration can be controlled by conductivity. Suitable for single phase alkaline cleaning.
x +. - + C. 0.5-1.5% T. 50–70°C F. 0.15 S. 50 ml L. 0.5 n HCl I. Phenolphthalein
Combinedcleaning and sanitation by circulation
P3-asepto MT Slightly alkaline product. The cleaning and quick sanitizing effect is due to phosphates, silicates and available chlorine. A 1% solution contains 225 ppm available chlorine.
x + + - C. 1-2% T. cold to 50°C F. 0.10 S. 50 ml L. 0.5 n HCl I. Methyl Orange
Sanitation by circulation
P3-hypochloran50 P
Sanitizer with stabilized available chlorine. x 0 C. 1 ppm ( 1mg/ltr.) T. cold ambient to 2
see special instructiP3-oxonia active Slightly acid sanitizer based on a stabilized
combination of peracetic acid and hydrogen peroxide. Rinses freely from equipment surfaces. A 0.2% solution contains 90 ppm peracetic acid. FDA-approved for no rinse procedure.
x + + 0 C. 0.2-0.5% T. cold/ambient
see special titration instructions datashe
Sanitation by soaking(overnight,weekends)
P3-trimeta SAN conc
Neutral product based on Biguanide. Free of quaternary ammonium compounds. Also suitable for fillers with plastic parts sensitive to acids or oxidizing agents.
x + + + C. 0.05-0.2% T. cold/ambient (see special titr
instructions)
Cleaning by circulation and spraying of fillers/packers
P3-mip FPC Mild alkaline cleaner containing surfactants, antifoam and sequestering agents. Suitable for all materials used in fillers. Low foaming. Removes oil and fat.
x + + - C. 0.5-2% T. 30-60°C F. 0.725 S. 50 ml L. 0.5 n HCl I. Methyl Orange
Outside cleaning of filling- and other dairy equipment
See also “Generalplant cleaning”
P3-topax 12 Mild alkaline product with phosphates especially suitable for cleaning the outside of filling machines.
x + + - C. 2-5% T. 20-60°C F. 0.4 7 S. 50 ml L. 0.5 n HCl I. Methyl Orange
Products are approved and listed by leading equipment manufacturers!
to 20°C seespecial instructions
(see specialtitration instuctions)
datasheet
to 20°C seespecial instructions
(see specialtitration instuctions)
19
Ice cream production
Storage tanks, mixing tanks, pipelines
Methods Product Product Characteristics P LiStSt
AlM Application/Control
Cleaning by spraying,circulation or by hand
P3-aquanta SI Alkaline cleaner containing complexing, sequestering and cleaning agents and corrosion inhibitors. Suitable for use in hard water. Concentration can be controlled by conductivity.
x + + + C. 0.5-3% T. 50-60°C F. 0.36 S. 50 ml L. 0.5 n HCl I. Phenolphthalein
P3-mip LF Alkaline cleaner containing sequestering, cleaning agents and corrosion inhibitors. Suitable for use in hard water. Concentration can be controlled by conductivity.
x + - + C. 1-2% T. 60-70°C F. 0.103 S. 50 ml L. 0.5 n HCI I. Phenolphtalein
P3-horolith USP Concentrated cleaner based on phosphoric acid with wetting agents and corrosion inhibitors.
x + + + C. 0.5-1% T. 50-80°C F. 0.16 S. 50 ml L. 1n NaOH I. Phenolphthalein
CombinedCleaning and sanitation by spraying,circulation or by hand
P3-asepto MT Slightly alkaline product. The cleaning and quick sanitizing effect is due to phosphates, silicates and available chlorine. A 1% solution contains 225 ppm available chlorine.
x + + - C. 0.5-1.5% T. 50-60°C F. 0.10 S. 50 ml L. 0.5 n HCl I. Methyl Orange
Sanitation by spraying,circulation or by hand
P3-hypochloran50 P
Sanitizer with stabilized available chlorine. x 0 C. 1 ppm ( 1mg/ltr.) T. cold ambient to 20°C
see special instructions datashe
P3-oxysan ZS Premium cold disinfectant with working mechanism based on synergistic effect in per-oxy compounds mixture. Low application concentration.
C. 0,1% T. up to 40°C
see special titrationinstructions datashe
P3-oxonia active Slightly acid sanitizer based on a stabilized combination of peracetic acid and hydrogen peroxide. Rinses freely from equipment surfaces. A 0.2% solution contains 90 ppm peracetic acid. FDA-approved for no rinse procedure.
x + + 0 C. 0.2-0.5% T. cold/ambient
see special titration instructions datashe
20°C see special instructionsdatasheet
datasheet
datasheet
x
20°C see special instructionsdatasheet
datasheet
datasheet
20
Freezer
Methods Product Product Characteristics P LiStSt
AlM Application/Control
Cleaning by circulation
P3-mip LF Alkaline cleaner with surfactants, antifoam and sequestering agents. Suitable for use in hard water. Concentration can be controlled by conductivity.
x + + + C. 1-2% T. 60-70°C F. 0.103 S. 50 ml L. 0.5 n HCI I. Phenolphtalein
Combinedcleaning and sanitation by circulation
P3-asepto MT Slightly alkaline product. The cleaning and quick sanitizing effect is due to phosphates, silicates and available chlorine. Suitable for use in hard water.A 1% solution contains 225 ppm available chlorine.
x + + - C. 1-2% T. 40-60°C F. 0.10 S. 50 ml L. 0.5 n HCl I. Methyl Orange
Sanitation by circulation or immersion
P3-hypochloran50 P
Sanitizer with stabilized available chlorine.
x 0 C. 1 ppm ( 1mg/ltr.) T. cold ambient to 20°C
see special instructionsP3-triquart Neutral sanitizer based on quaternary
ammonium compounds (QAC). Extremely good sanitizing effect by supplementary reduction of surface tension.
x + + + C. 0.1-0.3% T. cold/ambient
21
Filler
Methods Product Product Characteristics P Li M Application/Controlcleaning by circulation
P3-aquanta SI Alkaline cleaner containing complexing, sequestering and cleaning agents and corrosion inhibitors. Suitable for use in hard water. Concentration can be controlled by conductivity.
x + C. 2 – 4% T. cold F. 0.36 S. 50 ml L. 0.5 n HCl I. Phenolphthalein
P3-mip LF Alkaline cleaner with surfactants, antifoam and sequestering agents. Suitable for use in hard water. Concentration can be controlled by conductivity.Suitable for single phase alkaline cleaning.
x + C. 1-2% T. 60-70°C F. 0.103 S. 50 ml L. 0.5 n HCI I. Phenolphtalein
P3-horolith USP Concentrated cleaner based on phosphoric acid with wetting agents and corrosion inhibitors.
x - C. 0.5-1% T. 50-80°C F. 0.16 S. 50 ml L. 1n NaOH I. Phenolphthalein
Combinedcleaning and sanitation by circulation
P3-asepto MT Slightly alkaline product. The cleaning and quick sanitizing effect is due to phosphates, silicates and available chlorine. A 1% solution contains 225 ppm available chlorine.
x - C. 1-2% T. cold to 50°C F. 0.10 S. 50 ml L. 0.5 n HCl I. Methyl Orange
Combinedcleaning and sanitation by hand
P3-Z Slightly alkaline product containing phosphates, silicates, wetting agents and available chlorine. A 1% solution contains 130 ppm available chlorine.
x - C. 1-2% T. cold to 50°C F. 0.19S. 50ml L. 0.5n HCI I. Phenolphtalein
Sanitation by soaking(overnight,weekends)
P3-trimeta SAN conc.
Neutral product based on Biguanide. Free of quaternary ammonium compounds. Also suitable for fillers with plastic parts sensitive to acids or oxidizing agents.
x + C. 0.05-0.2% T. cold/ambient
22
Evaporated milk-, milk powder production, whey, skim milk
EvaporatorMethods Product Product Characteristics P Li Application/ControlCleaning by circulation
P3-mip 100 Highly alkaline cleaning compound containing surfactants, complexing, sequestering and other cleaning agents for the removal organic and inorganic precipitates. Concentration depends on water hardness. It is suitable for single phase alkaline cleaning.
x C. 2-3% T. 60–80°C F. 0.06 S. 50 ml L. 0.5 n HCl I. Phenolphthalein
Additiveto caustic soda solutions
P3-stabicip AD Concentrated liquid mixture of surfactants, complexing, sequestering and antifoam agents.Used in combination with caustic soda solutions.
x C. 0.1-0.3% T. 60-80°C
P3-stabicip EA Concentrated liquid of surfactants, complexing, antifoam and other cleaning agents used in combination with caustic soda solutions to remove organic and mineral precipitates. Concentration depends on water hardness.
x C. soft water 0.1-0.3% medium hard 0.3-0.5% hard 0.5-0.7% T. 70-90°C
Acid treatment P3-horolith FL Highly acid cleaner based on stabilized nitric and phosphoric acid. Does not release nitrous fumes when used according to instructions. Especially suitable for the removal of water hardness precipitates.
x C. 1-2% T. cold to 65°C F. 0.24 S. 50 ml L. 1 n NaOH I. Phenolphthalein
Additive to acids P3-stabicip NA Liquid concentrated additive to acids improving cleaning and disinfection in dairy, as well as protects metal and gaskets against corrosion.
x C. 0.3-0.5% T. 60 - 80°C
Spraying towerMethods Product Product Characteristics P Li Application/ControlCombinedcleaning and sanitation by circulation or spraying
P3-asepto MT Slightly alkaline product. The cleaning and sanitizing effect is due to special phosphates, silicates and available chlorine. Suitable for use in hard water. A 1% solution contains 225 ppm available chlorine.
x C. 1-2% T. 50-60°C F. 0.1 S. 50 ml L. 0.5 n HCl I. Methyl Orange
P3-mip 100 Highly alkaline product containing surfactants, complexing, sequestering and other cleaning agents for the removal organic and inorganic precipitates. Concentration depends on water hardness. It is suitable for single phase alkaline cleaning.
x C. 0.5-1% T. 60–70°C F. 0.06 S. 50 ml L. 0.5 n HCl I. Phenolphthalein
Cleaning by circulation
23
Roller-drum dryerMethods Product Product Characteristics P Li Application/ControlCleaning by hand or spraying P3-asepto MT
Slightly alkaline product. The cleaning and sanitizing effect is due to special phosphates, silicates and available chlorine. Suitable for use in hard water. A 1% solution contains 225 ppm available chlorine.
C. 1-2% T. 50-60°C F. 0.1 S. 50 ml L. 0.5 n HCl I. Methyl Orange
Combinedcleaning and sanitation
P3-ZSlightly alkaline product containing phosphates, silicates, wetting agents and available chlorine. A 1% solution contains 130 ppm available chlorine.
x C. 1-2% T. cold to 50°C F. 0.19 S. 50ml L. 0.5n HCI I. Methyl Orange
24
Water treatment
Boiler
Methods Product Product Characteristics Application/ControlDesccaling
P3-horolith AS Highly acid powder with corrosion inhibitors and colour indicator, suitable for all metals.
C. 5-10% T. 30-60°C
Cooling System
Ice water conservation
Type Product Product Characteristics P Li
Application/ControlPrevention of bacteria growth P3-polix DES
Disinfectant based on biguanid and quaternary ammonium compounds (QAC).
X C. 0.05-0.1%
Type Product Product Characteristics Application/Control
Descaling P3-horolith AS Highly acid powder with corrosion inhibitors and colour indicator, suitable for all metals.
C. 5 – 10%T. 30 – 60°C
Scale and corrosion prevention
Cooling Care EFM A corrosion and scale inhibitor based on
low phosphorus phosphonates and bio
degradable polymeres
Undiluted dosing straight into the
water system. Typical use
concentration 180 – 220 ppm.
For more detailed information
see our Technical Data Sheet
25
General plant cleaning
Exterior cleaning of equipment in all production rooms, floors and walls
Methods Product Product Characteristics P LiStSt Al Cu Application/Control
Low pressure foam cleaning and sanitation with P3 foam cleaning systems (see special brochures for equipment)
P3-topax 12 Mild alkaline product with phosphates especially suitable for cleaning the outside of filling machines.
x + + + C. 2-5% T. 20-60°C F. 0.47 S. 50 ml L. 0.1 n HCl I. Methyl Orange
P3-topax 19 Highly alkaline product with complexing agents for heavy soils.
x + + - C. 2-5% T. 20-60°C F. 0.25 S. 50 ml L. 0.5 n HCl I. Phenolphthalein
P3-topax 52 Acid cleaner based on phosphoric acid, removes inorganic residues, scale deposits and light grease. Leaves surfaces shiny.
x + - + C. 2-5% T. 20-60°C F. 0.27S. 50 ml L. 1 n NaOH I. Phenolphthalein
P3-topax 56 Acid cleaner based on phosphoric acid with inhibitors, removes inorganic residues, scale deposits and light grease.
x + + + C. 2-5% T. 20-60°C F. 0.32 S. 50 ml L. 1 n NaOH I. Phenolphthalein
P3-topax 66 Alkaline combined cleaner and sanitizer especially suited for the removal of heavy organic residues.
x + 0 0 C. 2-5% T. 20-60°C F. 0.8 6 S. 50 ml L. 0.5 n HCl I. Phenolphthalein
P3-topax 686 Liquid, alkaline cleaning agent with available chlorine
x x x 0 C. 2-5% T. 40-60°C F. 0,222 S. 100 ml L. 0,1 n HCL I. Phenolphthalein
P3-topax 99 Neutral product for foam disinfection based on alkylamine acetates.
x + + + C. 2% T. ambient
(see special titrationinstructions)
All products are also suitable for high pressure machines
P3-triquart Sanitizer based on quaternary ammonium compounds. Also applicable by spraying device.
x + + + C. 0.1-0.3% T. ambient
Products are approved and listed by leading equipment manufacturers!
26
Aseptic filling rooms
Methods Product Product Characteristics P LiStSt Al C
uApplication/Control
Air sanitation by special fogging machines
P3-triquart Liquid, neutral disinfection agent x x x - C. 0,2 - 0,4 % T 20 - 40°C
Floors Methods Product Product Characteristics Application/ControlManual or automatic cleaning of floors (brushes or single disc machines)*
P3-clint KF Liquid, alkaline cleaning agent for plant cleaning and vehicle cleaning
C. 2 - 4% T. 40-60°C F. 1,2 S. 50 ml L. 0,5 n HCL I. Phenolphthalein
* We can also offer floor cleaning machines, please ask for our detailed catalogues!
Sanitary rooms
Methods Product Product Characteristics Application/ControlManual cleaning Liquid, acid specialty cleaner for sanitation
areas as well as for maintenance cleaning Spray and disperse undiluted.After a short contact time rinse off with clear water.
Personnel
Methods Product Product Characteristics Application/ControlHand cleaning and sanitizing
P3-manosan Antimicrobial hand washing lotion, perfume-free.
Put on dry hands, rub well and rinse off with water.
Hand washing P3-manosoft Mild general hand wash lotion, perfume-free.
Put on dry hands, rub well and rinse off with water.
Sanitation of hands
P3-manodes Neutral, liquid had disinfectant, based on alcohol, perfume-free.
Rub in dry hands until are dry again
Hand care P3-manoguard Hand care lotion, which prevents dehydration of the skin, perfume-free.
Rub in dry hands until skin is covered, before starting work and after finishing work.
*All products are applied best in P3- manocenter
Info
Methods Product Product Characteristics Application/Control
Manual cleaning Into Sanitary cleaner for daily and heavy-duty
cleaning tasks.
For all acid-resistant
surfaces.
Apply diluted.
27
P3-Equipment
We plan, develop, supply, install and service for you:
complete automatic conveyor lubrication systems,
dosing and proportioning pumps and systems to dispense cleaners and sanitizers,
conductivity measuring equipment to control alkaline, acid or sanitizing solutions,
foam cleaning systems.
Abbreviations: Key to the symbols used:
Special remark : The titration instructions for alkaline solutions are only valid for fresh solutions. Used solutions must be titrated against phenolphthalein and methyl orange as indicators, calculation: (2p – m) x factor.
P = powder Li = liquid Al = aluminium Cu = copperSt = stainless steel St (4301, AISI 304 4401, AISI 316) M = Multiple use of solution possible Br = Brass
- = not suitable + = suitable 0 = limited suitable
C. = concentration T. = temperature F. = factor S. = sample I. = indicator L. = titration solution
Ecolab Export GmbHP.O. Box 13 02 7040552 Düsseldorf GermanyPhone: +49 (0) 211 9893-928Fax: +49 (0) 211 9893-207
For each P3-product mentioned in this brochure, a separate leaflet is available providing detailed information about composition, characteristics and application. These technical information sheets are available upon request.
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www.ecolab.com