Cleaner Production

QUEBRAL Piggery

Farm

Aglipay Quirino

MARCH 15, 2017

Agriculture -The firm is maintaining 30 sow level and 50

fattening

-Planning to expand up to 100 heads fattening and

50-60 sow levels

--Recommended to install about 50 cu. Meter biogas

digester.

LOVELY PRINCESS

PIGGERY FARM

Aglipay, Quirino

March 16, 2017

Agriculture - The firm is planning to expand the piggery up to

200 head of hog

- Recommended to install biogas digester of about

50 Cu. Meter

BJ Farm Supply

BJ Te

Sta Maria, Isabela

April 28, 2017

Agriculture - Conducted Biogas System lay-outing

- Started Construction of 16 cu. Meter Biogas Digester

Cleaner Production

GEMCEl Hog

Raising

Luzviminda B.

Gecha

Ivana, Batanes

April 20, 2017

Agriculture -The firm is maintaining 10 sow level and 20

fattening

-Planning to expand up to 15 sow level and 30

fattening

-Recommended to install about 30 cu. Meter biogas

digester.

Felix Lechuga

Basco, Batanes

April 21, 2017

Agriculture - The firm is planning to expand the piggery up to

200 head of hog

- Recommended to install biogas digester of about

50 Cu. Meter

C Square Farm

Ivana, Batanes

April 21, 2017

Agriculture - Farm is on Livestock production (Poultry both

Laying and Growing and Piggery

- Maintaining about 15,000 heads of birds and

about 50 heads of hog

- Recommended to install biogas digester for waste

utilization and minimization

- Recommended further to used Effective Micro

Organism (EMO) to minimize odor.

Cleaner Production

DSWD R02

Sustainable

Livelihood

Project at

Amulung, Cagayan

GINA TUMANGUIL

PDO II- Amulung

June 13, 2017

Agriculture -Three (3) associations maintaining about 22 heads of

hog and one (1) Association has 15 heads

-Provided estimate capacity of biogas digester as

basis for the SLP proposal in Amulung 4P’s

Beneficiaries

-Estimated biogas capacity are 6 cu meters and 4 cu

meters

Cleaner Production

CAVADECO,

Alicia Isabela

September 28,

2017

Cooperative

-Biogas site validation and assessment

-Recommended to install about 50 cu. Meter

biogas digester.

-provided design compliment the on-going

construction

JOHN UY

Integrated

Farm

San Vicente,

Tumauini, Isabela

December 05, 2017

Agriculture

-Biogas site validation and assessment

-Recommended to install about 100 cu. Meter

biogas digester.

-provided design

-started land excavation and willing to apply for

SETUP Program

-recommended to reactivate and retrofit the 5

unit existing biogas digester

CAVADECO

Photo during the site

assessment at JOHN UY

Integrated Farm at San

Vicente, Tumauini, ISabela

IDEA Team of

DOST R02,

conducting initial

testing of the

equipment

deployed for

food processing

Testing of equipment in Barangay

Dibulo, Dinapigue, Isabela

April 07, 2017

1 IDEA TEAM

DMJ Palay and Corn Buying Station

DARIUS CUSTUDIO

Ugad, Tumauini, Isabela

-Inspection of Rice milling equipment and accessories

-equipment lay-outing with the contractor (paddy de-husker, Paddy separator,

Stoner, Rice polisher/whitener, Mist polisher)

-Monitoring of equipment installation

-Energized last December 15, 2017, on-going test run

Isabela Seed Producer

Francisco Agornia

Sillawit, Cauayan City, Isabela

-Inspection of grain drying facility and accessories

-Testing/performance evaluation of equipment with the fabricator

-Equipment is now in operation

3

2 IDEA TEAM

CAJ Food Products

Luzviminda B. Gecha

Basco, Batanes

April 20, 2017

Food OBSERVATIONS:

-Renovation of production center on – going,

planning to reconstruct the ruined production center

caused by TY Ferdie.

- PSTC Batanes to check the proposed production

layout in compliant to the FDA requirement to

include electrical lay-outing.

- Equipment are operational, production capacity is

limited to 4 kg per batch.

- Requesting for the realignment of SETUP Fund for

the purchase of Dough Sheeting Machine with Cutter.

(PSTC Batanes to provides possible supplier)

- Proper raw materials stocking to avoid pest

contamination.

IAM J Printing

Jaycy S. Alina

Basco, Batanes

April 20, 2017

ICT OBSERVATIONS

- Equipment are operational

- There a need to expand the production

center to maximize operation, limited

production/printing

4

5

IDEA TEAM

Khims

Canteen and

Variety Store

Victoria

Ebalin

Uyugan,

Batanes

April 21, 2017

Food OBSERVATIONS

-Required re-layouting of Production

area, the proponent is planning to

expand the area for wider operation.

-Recommended to install exhaust fan

along the oven to reduced heat at the

baking area

Jojo A. Jose Motors

Jojo A. Jose

Basco, Batanes

April 20, 2017

Metals and

Engineering

OBSERVATIONS:

- Equipment are operational (Hydraulic Press, motor lifter,

hand drill, Crocodile jack, Sheet Bender)

- Solar Power was blown by TY Ferdie.

- Firm is highly recommended for MPEX, 5S training and

Operational Safety and Health Training

- Scattered Scraps are filed inside the Production Center, as

per owner schedule of disposal will be done by month of May

depending on the price of scrap metal

- Recommended to designate tool keeper to ensure availability

of tools at all time.

- Recommended to have container for used oil to avoid oil

spillage at the production area

6

7

IDEA TEAM

MENGAL

WOMEN

FOOD

PROCESSING

CENTER

Food -Conducted on-site assessment of

existing processing area (LGU Canteen)

-Provide production floor layout for the

proposed Mengal Women Food

Processing Center

-Conducted Periodic visit and

constructions monitoring

TUMAUINI

MANGO

PROCESSING

PLANT

FOOD -On site assessment of the proposed Mango

Processing Plant of Tumauini

-Provide production floor layout for the proposed

Mango Processing Plant.

8

9

IDEA TEAM

EA

1 ROMLYN BAKERY

Capellan, City of

Ilagan, Isabela

Food -Conduct equipment re-lay

outing with proper electric

layout.

TRADERS DESIGN

San Fermin,

Cauayan City,

Isabela

Furniture -Conduct motor assessment for the proposed

purchased of transformer to accommodate the

load of the new equipment

-assisted in the conduct of equipment re-lay

outing for the utilization of new macbhines

GSD Enterprises

Bantug Highway, Roxas, Isabela

Metals and

Engineering

-Conduct motor assessment

and operational safety assessment

-Recommended to install exhaust fan at

the production area.

-recommended for CAMPI and 5’s

Training

2

3

EA

4

SOMAI JUAN EXPRESS

District 1, San Manuel,

Isabela

Food -Conduct equipment re-lay

outing with electrical

recommendation

-recommended for FOOD

Safety Assessment and

Consultancy

JJMK Furniture

Shop

Furniture -Conduct motor assessment

and operational safety assessment

-recommended to realign motors and avoid

on/off operation of equipment

-elevating motor baseplate to avoid short

circuit 5

EA

MANDAC

Furniture

Shop

Furniture -Conduct motor assessment

and operational safety assessment

-recommended to realign motors and avoid

on/off operation of equipment

-elevating motor baseplate to avoid short

circuit caused by motor immersion during

rainy day

CACAYAN

FURNITURE SHOP

Aglipay Quirino

Furniture -Conduct motor

assessment

and operational safety

assessment

-Recommended for electrical

relay-outing

6

7

MRB

Ricemill

Diffun,

Quirino

Food -Conduct equipment assessment and operational

safety assessment

-ongoing construction of mechanical dryer

-on-going repair of old rice mill facility,

recommended to conduct periodic maintenance

thru regular belt adjustment and greasing of

bearing

8

ER Welding Shop

La Paz, Saguday,

Quirino

Metals and

Engineering

-Conduct equipment assessment and

operational safety assessment

-poor electrical lay-outing causing high electric

consumption

-recommended electric relay-outing and

installation of individual circuit

breakers/switches

B-dict Machine

and Welding Shop

Saguday, Quirino

Metals and

Engineering

-Conduct equipment assessment and operational safety

operation

-observed proper electrical lay-outing and firm is paying

minimal electric bill

-each equipment has their own circuit breaker

-recommended to avoid using breaker as file cabinet.

9

10

EA

PHOTOS

OCM furniture’s ½ hp lathe machine motor:

As seen in these photo, motor wirings must at

least be protected by metal conduit, its

wirings are also exposed to sharp and heavy

raw materials that can cut open the wire.

Motor electrical box must also be kept close.

OCM furniture’s Table Saw

The V belt of the Table Saw is starting

to worn out, it is observed that its V

belt is not properly aligned.

PHOTOS

ER Welding and Machine Shop Panel 2 for lathe machine, welding machine, and temporary extension

convenience outlet.

PSTC Quirino personnel Provincial Director Mr Lucio G. Calimag and Mr

Nelson Calimag with Engr Rogelio J. Bulusan Jr and Engr Rafael B.

Tumaliuan (on camera) observing the operational safety of the firm. Mr

Danilo R. Veirnes in red shirt is the owner of the B-dict Welding and

Machine Shop

Main panel and Sub-panels for lathe machine, driller press, and portable welding

machine

PHOTOS

PHOTOS

No machine guarding installed for

the V-belt of the Rice mill facilities,

rotating parts, and other parts that

has a direct contact with the

worker.

The new facilities for MRB rice mill has separate circuit protection per equipment, however it is

not specified the branch distribution.