clean & green - astm international - standards worldwide d12 workshop whirlpool ghosh.pdf ·...

21
CLEAN & GREEN Kaustav Ghosh Whirlpool Corporation ASTM D12 Workshop, Washington, DC // Mar 13, 2014 WHIRLPOOL CORPORATION: Confidential Acknowledgements: Nick Gillespie Syl Amos Sean Southard Mary Zeitler Tony Hardaway Corinne Gorenchan Dave Scharich 1 I

Upload: vongoc

Post on 09-Apr-2019

217 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: CLEAN & GREEN - ASTM International - Standards Worldwide D12 workshop Whirlpool Ghosh.pdf · CLEAN & GREEN Kaustav Ghosh Whirlpool Corporation ASTM D12 Workshop, Washington, DC

CLEAN & GREEN

Kaustav Ghosh Whirlpool Corporation

ASTM D12 Workshop, Washington, DC // Mar 13, 2014

WHIRLPOOL CORPORATION: Confidential

Acknowledgements: Nick Gillespie

Syl Amos Sean Southard

Mary Zeitler Tony Hardaway

Corinne Gorenchan Dave Scharich

1 I

Page 2: CLEAN & GREEN - ASTM International - Standards Worldwide D12 workshop Whirlpool Ghosh.pdf · CLEAN & GREEN Kaustav Ghosh Whirlpool Corporation ASTM D12 Workshop, Washington, DC

• Overview of Whirlpool

• Driving Forces of Laundry Efficiency – Consumer – Company Specific Sustainability Outline – External Regulations

• Delivery of Water / Energy Efficiency in Laundry – Amount of Water / Energy Reduction over Time – Innovative Technologies and Features Driving Performance – Challenges During Water / Energy Reduction

• Thoughts on Future of ‘Green’ in Laundry – Beyond Direct Water and Energy Reduction

WHIRLPOOL CORPORATION: Confidential

OUTLINE

2 I

Page 3: CLEAN & GREEN - ASTM International - Standards Worldwide D12 workshop Whirlpool Ghosh.pdf · CLEAN & GREEN Kaustav Ghosh Whirlpool Corporation ASTM D12 Workshop, Washington, DC

WHIRLPOOL CORPORATION: Confidential

Leader of $110B Global Industry with $18B in Revenue #1 Global Brand Founded in 1911 – Over a Century of Success Manufactures products in 11 countries and

markets products in nearly every country around the world

ABOUT WHIRLPOOL CORPORATION

3 I

Page 4: CLEAN & GREEN - ASTM International - Standards Worldwide D12 workshop Whirlpool Ghosh.pdf · CLEAN & GREEN Kaustav Ghosh Whirlpool Corporation ASTM D12 Workshop, Washington, DC

4

WHIRLPOOL CORPORATION’S U.S. COMMITMENT

WHIRLPOOL CORPORATION: Confidential

$1B U.S. Investment

> 22,000 U.S. Employees

> $7.4B Annual Manufacturing

Costs

> $2.3B Annual U.S. Supply Chain

Purchases

$500M U.S.-Based R&D Investment

Page 5: CLEAN & GREEN - ASTM International - Standards Worldwide D12 workshop Whirlpool Ghosh.pdf · CLEAN & GREEN Kaustav Ghosh Whirlpool Corporation ASTM D12 Workshop, Washington, DC

A SINGLE GOAL FOR OUR COMMON GLOBAL CONSUMER

Consumers expect clean

WHIRLPOOL CORPORATION: Confidential 5 I

Page 6: CLEAN & GREEN - ASTM International - Standards Worldwide D12 workshop Whirlpool Ghosh.pdf · CLEAN & GREEN Kaustav Ghosh Whirlpool Corporation ASTM D12 Workshop, Washington, DC

6 I WHIRLPOOL CORPORATION: Confidential

75% credited ENERGY STAR label as an important influence

72% of consumers report a company's environmental responsibility influences

CONSUMER BUYING DECISIONS

TL Deep Fill

HE, Energy Star

Page 7: CLEAN & GREEN - ASTM International - Standards Worldwide D12 workshop Whirlpool Ghosh.pdf · CLEAN & GREEN Kaustav Ghosh Whirlpool Corporation ASTM D12 Workshop, Washington, DC

SUSTAINABILITY AT WHIRLPOOL

MISSION

“To protect the environment, nurture our communities and embed sustainability into our products and processes while

winning with the consumer, driving extraordinary value and enhancing our

reputation”

STRATEGY

YEAR

1970 1975 1979 1996 2003 2007 2000 2011

Corporate Office for Environmental Control

Support craft Energy Policy and Cconservation Act

Support craft U.S. FTC Labeling and first appliance efficiency standard

Helped Develop Green Lights with EPA, precursor to ENERGY STAR

First Top Load HE washing machine

First appliance manufacturer to announce GHG reduction target

More stringent GHG reduction target up to 6.6% by 2012

Partnered with AHAM, UL and CSA to develop first industry sustainability standard

WHIRLPOOL CORPORATION: Confidential 7 I

Page 8: CLEAN & GREEN - ASTM International - Standards Worldwide D12 workshop Whirlpool Ghosh.pdf · CLEAN & GREEN Kaustav Ghosh Whirlpool Corporation ASTM D12 Workshop, Washington, DC

• Modified Energy Factor, MEF=C/(ETE+DE), where: – C = Drum capacity in Ft3 – ETE = Total Machine Energy

/cycle in kWh, HET + MET – DE = Dryer energy – HET = Hot Water energy – MET = Mechanical energy

• Water Factor, WF = Qt/C – Qt = Total water used/cycle in

Gallons – C = Drum capacity in Ft3

Test Conditions for MEF and WF:

-Controlled Hot water inlet at 120 F and cold water inlet at 60 F used

-Hot water volume for MEF (HET) and total water volume for WF (Qt)

- RMC measured at end of wash to calculate Dryer energy (DE)

EXTERNAL REGULATIONS – WATER AND ENERGY EFFICIENCY CALCULATIONS

8 WHIRLPOOL CORPORATION: Confidential

MEF – Higher is Better

WF – Lower is Better 8 I

Page 9: CLEAN & GREEN - ASTM International - Standards Worldwide D12 workshop Whirlpool Ghosh.pdf · CLEAN & GREEN Kaustav Ghosh Whirlpool Corporation ASTM D12 Workshop, Washington, DC

WHIRLPOOL CORPORATION: Confidential

> MEF, ESTAR

> MEF, Fed Std

< WF, ESTAR

< WF, Fed Std

MEF and WF Standards

ENERGY STAR stipulates significant water and energy reduction compared to deep fill Top Load

CEE suggests even higher water / energy efficiency

9 I

Page 10: CLEAN & GREEN - ASTM International - Standards Worldwide D12 workshop Whirlpool Ghosh.pdf · CLEAN & GREEN Kaustav Ghosh Whirlpool Corporation ASTM D12 Workshop, Washington, DC

BEING GREEN… By meeting new

regulatory standards for: Lower energy Lower water

…WHILE ACHIEVING CLEAN Through new wash

technologies & innovative detergent chemistry.

THE PARADIGM SHIFT We believe it is possible for Clean & Green.

WHIRLPOOL CORPORATION: Confidential 10 I

Page 11: CLEAN & GREEN - ASTM International - Standards Worldwide D12 workshop Whirlpool Ghosh.pdf · CLEAN & GREEN Kaustav Ghosh Whirlpool Corporation ASTM D12 Workshop, Washington, DC

WHIRLPOOL CORPORATION: Confidential

PRODUCTS – INNOVATIONS DELIGHTING MAINSTREAM CONSUMERS

11 I

Page 12: CLEAN & GREEN - ASTM International - Standards Worldwide D12 workshop Whirlpool Ghosh.pdf · CLEAN & GREEN Kaustav Ghosh Whirlpool Corporation ASTM D12 Workshop, Washington, DC

• Cautions/concerns:

– Lower cleaning of thermally sensitive stains e.g. body soil, grease

– Dingy build-up in clothing due to reduced cleaning, redeposition of soils

Thermal

Adverse Effects of Reducing Water Temperatures

WHIRLPOOL CORPORATION: Confidential 12

HE TL Deep Fill

Page 13: CLEAN & GREEN - ASTM International - Standards Worldwide D12 workshop Whirlpool Ghosh.pdf · CLEAN & GREEN Kaustav Ghosh Whirlpool Corporation ASTM D12 Workshop, Washington, DC

• Cautions/Concerns: – Lower water volume suggests less fluid for

soil transport • Risk of redeposition and dingy garments • Greater Detergent residue left on fabrics • Less removal of chunky / particulate soils

– Dye transfer issues increase with concentration

– Reduced Fabric Care Chemical Uniformity on Fabrics

Water

Adverse Effects of Reducing Water Volume

WHIRLPOOL CORPORATION: Confidential 13

Page 14: CLEAN & GREEN - ASTM International - Standards Worldwide D12 workshop Whirlpool Ghosh.pdf · CLEAN & GREEN Kaustav Ghosh Whirlpool Corporation ASTM D12 Workshop, Washington, DC

WHIRLPOOL CORPORATION: Confidential 14

Adverse Effects of Reducing Water Volume

HE – Spray Rinse TL Deep Fill

Dye Transfer

Fabric Softener

Page 15: CLEAN & GREEN - ASTM International - Standards Worldwide D12 workshop Whirlpool Ghosh.pdf · CLEAN & GREEN Kaustav Ghosh Whirlpool Corporation ASTM D12 Workshop, Washington, DC

Greater Wrinkle Generation – Higher and longer spins – Cooler water temperatures

do not release wrinkles – Low water in TL washers

increase wrinkling

Dry Spots on Load - Consumers associate with

ineffective washing due to low water

Adverse Effects of High Spin Speed Extraction

WHIRLPOOL CORPORATION: Confidential 15

Page 16: CLEAN & GREEN - ASTM International - Standards Worldwide D12 workshop Whirlpool Ghosh.pdf · CLEAN & GREEN Kaustav Ghosh Whirlpool Corporation ASTM D12 Workshop, Washington, DC

Cold - 45 - 55 F Cool - 55 – 65 F Warm - 75 - 95 F Hot - 96 - 120 F

• Whirlpool has studied consumer’s perception of water temperatures

– Less than 85F is no longer considered “warm”

– Less than 110F is no longer considered “hot”

Consumer Perception of Water Temperatures

WHIRLPOOL CORPORATION: Confidential 16

Average TL HE Temperature Ranges

Page 17: CLEAN & GREEN - ASTM International - Standards Worldwide D12 workshop Whirlpool Ghosh.pdf · CLEAN & GREEN Kaustav Ghosh Whirlpool Corporation ASTM D12 Workshop, Washington, DC

OUR CURRENT NORTH AMERICAN POTENTIAL Water Savings by Whirlpool’s top 3 wash platforms in North America over 10 years from 2012 – 2022 is enough to supply Niagra Falls for 36 days..

Water Savings by Whirlpool’s top three washer platforms in North America over 10 years (2012 – 2022) – 2.45 T Gallons

WHIRLPOOL CORPORATION: Confidential 17

Page 18: CLEAN & GREEN - ASTM International - Standards Worldwide D12 workshop Whirlpool Ghosh.pdf · CLEAN & GREEN Kaustav Ghosh Whirlpool Corporation ASTM D12 Workshop, Washington, DC

0.00

0.50

1.00

1.50

2.00

2.50

3.00

Total Energy Dryer Energy (DE) Hot Water Energy (HEt) Machine Energy (MEt)

Ener

gy (k

Wh/

cycle

)

Energy Category

Platform Energy Breakdown & Comparison

2004 Traditional TL

TL HE

Front Load

Bang for the Buck – Future Areas to Truly Impact Water and Energy Reduction

85%

45%

55%

20%

WHIRLPOOL CORPORATION: Confidential 18 I

Page 19: CLEAN & GREEN - ASTM International - Standards Worldwide D12 workshop Whirlpool Ghosh.pdf · CLEAN & GREEN Kaustav Ghosh Whirlpool Corporation ASTM D12 Workshop, Washington, DC

WHIRLPOOL CORPORATION - CONFIDENTIAL

649

360 242

147

Diminishing returns Washer Replacement bigger benefit

Clothes washer Annual Average kWh usage and cost $

2000 2004 2007 2015

77%

$183 $135 $104 $66

Alernate Ideas of Driving More Significant Water and Energy Impact - Replacement

$117

Page 20: CLEAN & GREEN - ASTM International - Standards Worldwide D12 workshop Whirlpool Ghosh.pdf · CLEAN & GREEN Kaustav Ghosh Whirlpool Corporation ASTM D12 Workshop, Washington, DC

OUR GLOBAL POTENTIAL Leveraging existing innovations globally triples the savings we’ve achieved until now.

Global HE Washers Need HE Detergent Penetration in those Markets

Without HE Detergent Consumers will have Negative Experience

WHIRLPOOL CORPORATION: Confidential 20

Page 21: CLEAN & GREEN - ASTM International - Standards Worldwide D12 workshop Whirlpool Ghosh.pdf · CLEAN & GREEN Kaustav Ghosh Whirlpool Corporation ASTM D12 Workshop, Washington, DC

WHIRLPOOL CORPORATION - CONFIDENTIAL

Cooperation: Industry| Govt | Utilities | NGOs

CLOSING STATEMENT Invitation to work towards the future