clamping systems - rolleri iberica · 2020. 9. 11. · manual version r1 rol200 kds r1 rol200 r1...

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INNO TIVE TOOLS CLAMPING SYSTEMS EDITION 19 EN EN CLAMPING

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  • INNO TIVE TOOLS

    CLAMPING SYSTEMS

    ED

    ITIO

    N 1

    9 E

    N

    EN

    CLA

    MP

    ING

  • R1

    R2

    R3R4RX

    TAB

    RAm

    OVERVIEW3 - 9

    CONTROL UNITS10 - 11

    R1

    12 - 61

    INTERMEDIATESCLAMPSROL200

    ROL4FAST CLAMPEASY CLAMP

    LOWER CLAMPROL2

    CTS

    14 - 1718 - 19

    20 - 2930 - 3334 - 41

    42 - 4950 - 5152 - 5960 - 61

    R2

    62 - 69

    W ROLW ROL 2

    64 - 6768 - 69

    R3

    R4

    RX

    70 - 75

    ROL3 72 - 75

    R American

    76 - 83

    INTERMEDIATESUNIVERSAL FAST CLAMPUNIVERSAL EASY CLAMP

    78 - 7980 - 8182 - 83

    CROWNING TABLE84 - 91

    ABOUT USSPECIAL APPLICATIONS

    92 - 98

  • R1 R2

    R3Bystronic Beyeler:

    ▶ RFA ▶ RF ▶ R ▶ S

    ▶ Darley ▶ LVD ▶ Safan ▶ Trumpf ▶ Press brake

    machines with System NSCL

    ▶ Bystronic Beyeler ▶ Darley ▶ Safan ▶ SMD ▶ Trumpf ▶ Press brake

    machines with System NSCR

    ▶ Accurl ▶ Accurpress ▶ ACL ▶ Adira ▶ Amada ▶ Atlantic ▶ Baykal ▶ BL ▶ Boschert ▶ Boutillon ▶ Bystronic Beyeler ▶ Euro-B ▶ Coastone ▶ Colgar ▶ Dener ▶ Deratech ▶ Durmazlar ▶ Ermaksan ▶ Farina ▶ Gade ▶ Gasparini ▶ Gecko ▶ Gilardi ▶ Gizelis ▶ Haco ▶ Hindustan ▶ HPM ▶ Iturrospe ▶ Jfy ▶ JMT ▶ LFK ▶ Metfab ▶ MVD ▶ Oriance ▶ Prima Power ▶ Promecam ▶ Rico ▶ Salvagnini ▶ Schiavi ▶ SMD ▶ Sorg ▶ Somo ▶ Vicla ▶ Vimercati ▶ Warcom ▶ Yawei ▶ etc.

    Check icon R1 Check icon R2

    Check icon R3

    ▼ COMPATIBILITY

  • RX

    R4 ▶ LVD

    ▶ Ajial-Axial ▶ Colgar ▶ Colly ▶ EHT ▶ Ursviken ▶ Weinbrenner

    Check icon R4

    Check icon RX

    OTHER ROLLERI CATALOGUES:

    ▶ PRESS BRAKE TOOLS

    ▶ PRESS BRAKE TOOLS R American

    ▶ PRESS BRAKE TOOLS R Hämmerle-Bystronic

    ▶ PUNCHING TOOLS

    ▶ IRON WORKER

    ▶ LASER CONSUMABLES

    ▶ INDUSTRIAL EQUIPMENT

    ▶ CRIMPING MACHINES

    Check icon PATENT

    Patented Product

  • 8 9Tel. +39 0523 87 09 05 · [email protected] · www.rolleritools.com) ) On request On stockHORIZONTAL TOOL CHANGE

    VERTICALTOOL CHANGEAsk for delivery time

    Rolleri Tools Type Clamping Type

    TOOLSCLAMPING

    ROLLERI

    UPPER

    SIDE

    LOWER

    SIDE

    VERTICAL

    CHANGE

    HORIZONTAL

    CHANGE

    PNEUMATIC

    VERSION

    HYDRAULIC

    VERSION

    MANUAL

    VERSION

    R1 ROL200 KDS

    R1 ROL200

    R1 ROL4

    R1 FAST CLAMP

    R1DOUBLE

    FAST CLAMP

    R1 EASY CLAMP

    R1DOUBLE

    EASY CLAMP

    R1 ROL2

    R2 W ROL

    R2 W ROL 2

    R3 R4 RX

    ROL3

    RAmerican

    UNIVERSAL FAST CLAMP

    RAmerican

    UNIVERSAL EASY CLAMP

    R1

    ACL, Accurpress, AM Machinery, Amada, Atlantic, Adira, Baykal, BL, Boschert, Boutillon, Bystro-

    nic-Beyeler Euro-B, Coastone, Colgar, Dener, Deratech, Durmazlar, Ermaksan, Farina, Gade, Gasparini,

    Gizelis, Haco, Hindustan, Iturrospe, Jfy, JMT, LFK, Metfab, MVD, Oriance, Prima Power, Promecam, Rico,

    Salvagnini, Schiavi, SMD, Sorg, Somo, Vicla, Vimercati, Warcom, Yangli, Yawei, Ysd, etc.

    R2

    LVD, Trumpf, Darley, Safan or press brakes with System NSCL

    (New Standard Clamping)

    R3

    Bystronic-Beyeler RFA

    Bystronic-Beyeler RF

    Bystronic-Beyeler R

    Bystronic-Beyeler S

    R4

    LVD

    RX

    Ajial-Axial, Colgar, Colly, EHT, Ursviken, Weinbrenner

    R American

    American

    mailto:sales%40rolleri.it?subject=http://www.rolleritools.com

  • 10 11

    PDU MOLT HPU-E HPU-E/30 HPU-E/80

    ROL200 KDS PN

    ROL200 KDS HYD

    ROL200 PN

    ROL200 HYD

    ROL4 HYD

    ROL2 HYD

    ROL2 PN

    W ROL PN

    W ROL HYD

    W ROL2 PN

    W ROL2 HYD

    ROL3 HYD

    € 1.643,-

    € 1.148,-€ 655,-

    € 1.148,-

    ) )

    ) )

    Tel. +39 0523 87 09 05 · [email protected] · www.rolleritools.com)

    ) On request On stock HORIZONTAL TOOL CHANGEVERTICALTOOL CHANGEAsk for delivery time

    Independent Hydraulic control unit available on request

    [email protected]

    ▶ BASIC VERSION

    ▶ SET OF PNEUMATIC COMPONENTS

    ▶ MADE TO POWER ONE SINGLE SYSTEM

    ▶ WITH MULTIPLIES AIR

    ▶ TO BE CONNECTED TO CNC FOR OPEN-CLOSE FUNCTION

    ▶ GIVES ELECTRIC SIGNAL TO CNC IN CASE OF LOWERING PRESSURE, SETTING PRESS BRAKE IN ALARM STOP

    ▶ WORKS ON 220-380 VOLT

    ▶ PRESSURE 160 BAR

    ▶ 15 LIT OIL PUMP

    ▶ TO BE CONNECTED TO CNC FOR OPEN-CLOSE FUNCTION

    ▶ GIVES ELECTRIC SIGNAL TO CNC IN CASE OF LOWERING PRESSURE, SETTING PRESS BRAKE IN ALARM STOP

    ▶ WORKS ON 220-380 VOLT

    ▶ PRESSURE 80 BAR/ PRESSURE 30 BAR

    ▶ 15 LIT OIL PUMP

    ▶ CONTROLS AIR PRESSURE AT ENTRANCE & AT END OF LINE OF CIRCUIT

    ▶ MULTIPLIES AIR FROM COMPRESSOR TO ENSURE BEST CLAMP CLOSURE

    ▶ GIVES ELECTRIC SIGNAL TO CNC IN CASE OF LOWERING PRESSURE, SETTING PRESS BRAKE IN ALARM STOP

    ▶ PDU2 MOLT FOR TWO SYSTEMS

    ▶ CONTROLS AIR PRESSURE AT ENTRANCE & AT END OF LINE OF CIRCUIT

    ▶ MULTIPLIES AIR FROM COMPRESSOR TO ENSURE BEST CLAMP CLOSURE

    ▶ GIVES ELECTRIC SIGNAL TO CNC IN CASE OF LOWERING PRESSURE, SETTING PRESS BRAKE IN ALARM STOP

    ▶ SUPPLIED IN A CABINET

    ▶ ROL1 PDU2 MOLT TOP FOR TWO SYSTEMS

    ▶ TO BE CONNECTED TO CNC FOR OPEN-CLOSE FUNCTION

    ▶ GIVES ELECTRIC SIGNAL TO CNC IN CASE OF LOWERING PRESSURE, SETTING PRESS BRAKE IN ALARM STOP

    ▶ WORKS ON 220-380 VOLT

    ▶ PRESSURE 160 BAR

    Control Units Control Units Combined

    ROL2 PN W ROL 2 PN ROL2 HYD

    ROL200 PN PDU 2 MOLT. PDU 2 MOLT.PDU MOLT +

    HPU-E

    W ROL PN PDU 2 MOLT. PDU 2 MOLT.PDU MOLT +

    HPU-E

    W ROL HYDHPU-E/30 + PDU MOLT.

    HPU-E/30 + PDU MOLT.

    HPU-E_2

    ROL200 HYDPDU MOLT. +

    HPU-E/80PDU MOLT. +

    HPU-E/80HPU-E_2

    ROL4 HYDPDU MOLT. +

    HPU-EPDU MOLT. +

    HPU-EHPU-E_2

    ROL3 HYD Subject to technical study Subject to technical study Subject to technical study

    HPU-E

    HPU-E/80 HPU-E/30

    PDU MOLT

    PDU 2 MOLT

    PDU MOLT TOP

    HPU-E_2

    mailto:sales%40rolleri.it?subject=http://www.rolleritools.commailto:sales%40rolleri.it?subject=control%20units

  • INNO TIVE TOOLSINNO TIVE TOOLSR1

    AccurlAccurpressACLAdiraAmadaAtlanticBaykalBLBoschertBoutillonBystronic BeyelerEuro-BCoastoneColgarDenerDeratech

    SYSTEMS FOR ROLLERI TOOLS R1

    UPPER

    Intermediates 14 - 17

    Clamps 18 - 19

    ROL200 20 - 29

    ROL4 30 - 33

    FAST CLAMP 34 - 41

    EASY CLAMP 42 - 49

    LOWER

    Clamps 50 - 51

    ROL2 52 - 59

    CTS 60 - 61

    ▼ COMPATIBILITY ▼ COMPATIBILITY

    DurmazlarErmaksanFarinaGadeGaspariniGeckoGilardiGizelisHacoHindustanHPMIturrospeJfyJMTLFKMetfab

    MVDOriancePrima PowerPromecamRicoSalvagniniSchiaviSMDSorgSomoViclaVimercatiWarcomYaweietc.

  • 14

    INT100

    FISSO

    INT100 *

    INT120 *

    INT150 *

    INT120-40

    INT132-40

    INT150-40

    INT120 HD

    INT150 HD

    INT120-40

    HD

    INT150-40

    HD

    ROL200 KDS PN

    ROL200 KDS HYD

    ROL200 MAN

    ROL200 PN

    ROL200 HYD

    ROL4 HYD

    ROL4 MAN

    FAST CLAMP1

    DOUBLEFAST CLAMP1

    FAST CLAMP3

    DOUBLE FAST CLAMP3

    EASY CLAMP

    DOUBLE EASY CLAMP

    R1

    www.rolleritools.comAsk for delivery time) ) On request On stock

    * Available also version without crowning wedge

    Intermediates

    http://www.rolleritools.com

  • 16 17

    R1

    1000 kN/m max.C45: 560-710 N/mm2

    1000 kN/m max.C45: 560-710 N/mm2

    1000 kN/m max.C45: 560-710 N/mm2 1000 kN/m max.C45: 560-710 N/mm2 1000 kN/m max.C45: 560-710 N/mm2

    1600 kN/m max.42Cr: 900-1150 N/mm2

    1000 kN/m max.C45: 560-710 N/mm2 1000 kN/m max.C45: 560-710 N/mm2

    1600 kN/m max.42Cr: 900-1150 N/mm2

    1000 kN/m max.C45: 560-710 N/mm2

    1600 kN/m max.42Cr: 900-1150 N/mm2

    1600 kN/m max.42Cr: 900-1150 N/mm2

    120

    40

    40

    27

    13 7 13 7

    40

    150

    27

    40

    13 20

    40

    150

    27

    53

    120

    40

    40

    14

    13 7

    150

    40

    40

    14

    13 7

    13 20

    53

    132

    40

    14

    120

    40

    53

    27

    13 20

    100

    40

    14

    13 7

    40

    100

    40

    14

    13 7

    4090

    6030

    31

    13

    13 7

    6

    150

    40

    53

    14

    13 20

    120

    40

    53

    14

    13 20

    150 mm € 78,- 3.5 kg

    150 mm € 95,- 5.2 kg

    150 mm € 84,- 4.5 kg

    150 mm € 75,- 4.0 kg

    150 mm € 80,- 1.8 kg

    150 mm € 107,- 5.9 kg

    150 mm € 139,- 8.0 kg

    150 mm € 135,- 6.7 kg

    150 mm € 140,- 7.5 kg

    150 mm € 90,- 4.5 kg

    150 mm € 147,- 5.2 kg

    150 mm ) ) 8.0 kg

    Tel. +39 0523 87 09 05 · [email protected] · www.rolleritools.com)

    ) On request On stock HORIZONTAL TOOL CHANGEVERTICALTOOL CHANGEAsk for delivery time

    Punch extension

    * Available also version without crowning wedge

    without crowning wedge

    without crowning wedge

    Heavy DutyHeavy Duty

    Punch extension

    Intermediates available upon

    request also in L=70 mm.

    Press Brake

    Heavy Duty

    Crowning Wedge

    Punch

    Rolleri Type R1

    INTERMEDIATE R1

    Clamp

    Heavy Duty

    Intermediates

    crowning wedge

    crowning wedge

    crowning wedgecrowning

    wedge

    crowning wedge

    crowning wedge

    crowning wedge

    crowning wedge

    crowning wedge

    crowning wedge

    INT100

    INT120-40

    INT120 *

    INT100 FISSO

    AD4 INT132-40

    INT150 *

    INT120 HD

    INT150-40

    INT120-40 HD

    INT150 HD

    INT150-40 HD

    mailto:sales%40rolleri.it?subject=http://www.rolleritools.com

  • 18 19

    R1

    STX60 STX60R STXG60

    ST50 ST50R STG50

    STL60 STL60R STLG60

    ST60 ST60R STG60KDS

    Fe37: 370-470 N/mm2Fe37: 370-470 N/mm2

    Fe37: 370-470 N/mm2 Fe37: 370-470 N/mm2

    Fe37: 370-470 N/mm2

    50 50

    50

    150

    100

    17 11

    15 15 15

    60

    60

    60

    150

    100

    17 11

    15 15 15

    60

    60

    60

    150

    100

    17 11

    17 17 17

    150

    100

    60

    60

    60

    17 11

    15.5 15.5 15.5

    150 mm € 44,- 0.5 kg

    ST50 150 mm € 13,- 0.70 kg

    ST50R 150 mm € 16,- 0.50 kg

    STG50 150 mm € 40,- 0.70 kg

    ST60 150 mm € 18,- 0.80 kg

    ST60R 150 mm € 20,- 0.85 kg

    STG60 150 mm € 35,- 0.80 kg

    STX60 150 mm € 37,- 0.85 kg

    STX60R 150 mm € 39,- 0.50 kg

    STXG60 150 mm € 50,- 1.00 kg

    STL60 150 mm € 32,- 1.00 kg

    STL60R 150 mm € 35,- 0.80 kg

    STLG60 150 mm € 46,- 1.00 kg

    Tel. +39 0523 87 09 05 · [email protected] · www.rolleritools.com)

    ) On request On stock HORIZONTAL TOOL CHANGEVERTICALTOOL CHANGEAsk for delivery time

    Clamps

    Press Brake

    Crowning Wedge

    Punch

    Rolleri Type R1

    Intermediate

    CLAMP

    Needed clamps Length of press brake

    4 pieces 835 mm

    6 pieces 1250 mm

    11 pieces 2100 mm

    14 pieces 2600 mm

    16 pieces 3100 mm

    21 pieces 4100 mm

    ▶ Clamping Systems enable fast horizontal tool change

    ▶ Plastic Pressure Strip improves clamping especially with short tool segments

    Plastic Pressure

    Strip

    Plastic Pressure

    Strip

    Plastic Pressure

    Strip

    Plastic Pressure

    Strip

    Crowning

    Wedge

    Intermediate

    Clamp

    Intermediates

    ST60 / ST60R / STG60ST50 / ST50R / STG50

    STX60 / STX60R / STXG60STL60 / STL60R / STLG60

    KDS

    mailto:sales%40rolleri.it?subject=http://www.rolleritools.com

  • 20 21

    R1ROL200

    PATENTR1

    Tel. +39 0523 87 09 05 · [email protected] · www.rolleritools.com)

    ) On request On stock HORIZONTAL TOOL CHANGEVERTICALTOOL CHANGEAsk for delivery time

    Press

    Brake

    Punch

    Rolleri Type R1

    The new patent pending ROL200 system is compatible with all press brakes with Promecam-Amada type tang and it‘s very easy to use. This innovative fast clamping system can satisfy any needs as it can be mounted on new press brakes as well as on old retrofitted press brakes. Its installation is very quick and easy as the system is mounted on Rolleri standard intermediates.

    ▶ Fast vertical tool change for all Rolleri R1 type punches

    ▶ Can be used without modifying Rolleri R1 type punches

    ▶ Safe and fast tool change

    ▶ Substantial improvement in time consumption and related costs

    ▶ Secure against tool falling down

    ▶ Available in manual, pneumatic and hydraulic models

    ▶ Easy to mount on your press brake. Modification of the press brake is not necessary.

    Pull the punch tip and when it’sseated, pull it gently again untilit reaches its working position

    Pull the punchInsert the punch vertically

    Push the punch againstthe intermediate by

    keeping it up

    Rotate the punch bypushing the punch tip

    Vertical Tool change

    Horizontal tool change

    Automatic tool alignment

    R1 Tools modifications required

    Antifall system

    Intermediate included

    Pneumatic version

    Hydraulic version

    Manual version

    ROL200 reduces press brake setup time and therefore it represents the best choice for users that frequently change punches on their press brake.

    LOCK UNLOCK

    ROL200 - Single clamp

    mailto:sales%40rolleri.it?subject=http://www.rolleritools.com

  • 22 23

    R1

    Bar 12 Bar 80

    ROL1 PDU MOLTHPU-E/80

    Tel. +39 0523 87 09 05 · [email protected] · www.rolleritools.com)

    ) On request On stock HORIZONTAL TOOL CHANGEVERTICALTOOL CHANGEAsk for delivery time

    ROL200 - Single clamp

    Length 150 mm

    ▶ To be connected to CNC for open-close function

    ▶ Gives electric signal to CNC in case of lowering pressure, setting press brake in Alarm stop

    ▶ Works on 220-380 volt

    ▶ Max pressure 80 bar

    ▶ 15 lit oil pump

    Length 150 mm

    ▶ Controls air pressure at entrance & at end of line of circuit

    ▶ Multiplies air from compressor to ensure best clamp closure

    ▶ Gives electric signal to CNC in case of lowering pressure, setting press brake in Alarm stop

    ▶ All intermediates are connected to each other through pneumatic pipes and work with air at 12 bar to guarantee high clamping force

    Intermediates Comp. Price

    Without intermediate

    INT100 FISSO € 266,-

    INT120 FISSO € 317,-

    INT150 FISSO € 367,-

    INT120-40 FISSO € 367,-

    INT100

    INT120 € 293,-

    INT150 € 383,-

    INT120-40 € 383,-

    INT132-40 € 347,-

    INT150-40 € 395,-

    INT120 HD € 450,-

    INT150 HD ) )

    INT120-40 HD € 483,-

    INT150-40 HD ) )

    Intermediates Comp. Price

    Without intermediate

    INT100 FISSO ) )

    INT120 FISSO ) )

    INT150 FISSO ) )

    INT120-40 FISSO ) )

    INT100

    INT120 € 350,-

    INT150 € 417,-

    INT120-40 € 417,-

    INT132-40 € 417,-

    INT150-40 ) )

    INT120 HD € 450,-

    INT150 HD ) )

    INT120-40 HD € 483,-

    INT150-40 HD ) )

    ROL200 HYD ROL200 PN

    mailto:sales%40rolleri.it?subject=http://www.rolleritools.com

  • 24 25

    R1ROL200 KDS

    PATENTR1

    Tel. +39 0523 87 09 05 · [email protected] · www.rolleritools.com)

    ) On request On stock HORIZONTAL TOOL CHANGEVERTICALTOOL CHANGEAsk for delivery time

    Press

    Brake

    ROL200 KDS - Double clamp

    Punch

    Rolleri Type R1

    Pull the punch tip and when it’sseated, pull it gently again untilit reaches its working position

    Pull the punchInsert the punch vertically

    Push the punch againstthe intermediate by

    keeping it up

    Rotate the punch bypushing the punch tip

    Vertical Tool change Front

    Horizontal tool change Rear

    Automatic tool alignment

    R1 Tools modifications required

    Antifall system

    Intermediate included

    Pneumatic version

    Hydraulic version

    Manual version

    Punch

    Rolleri Type R1

    UNLOCKLOCKThe new patent pending ROL200 KDS system is compatible with all press brakes with Promecam-Amada type tang and it‘s very easy to use. This innovative fast clamping system can satisfy any needs as it can be mounted on new press brakes as well as on old retrofitted press brakes. Its installation is very quick and easy as the system is mounted on Rolleri standard intermediates.

    ▶ Safe and fast tool change

    ▶ Can be used without modifying Rolleri R1 type punches

    ▶ Front clamp - vertical tool change

    ▶ Rear clamp - horizontal tool change

    ▶ Available in manual, pneumatic and hydraulic models

    Our new ROL200 KDS combines practicality, reliability and security of Rol200 with the versatility of the back clamp: thanks to this, the system guarantees the maximum flexibility in terms of use

    mailto:sales%40rolleri.it?subject=http://www.rolleritools.com

  • 26 27

    R1

    Bar 12 Bar 80

    ROL1 PDU MOLTHPU-E/80

    Tel. +39 0523 87 09 05 · [email protected] · www.rolleritools.com)

    ) On request On stock HORIZONTAL TOOL CHANGEVERTICALTOOL CHANGEAsk for delivery time

    Length 150 mm

    ROL200 KDS - Double clamp

    Length 150 mmLength 150 mmREAR

    CLAMP

    ROL200 pneumatic dramatically reduces press brake setup time and therefore it represents the best choice for users that frequently change punches on their press brake. All intermediates are connected to each other through pneumatic pipes and work with air at 12 bar to guarantee high clamping force.

    ▶ Controls air pressure at entrance & at end of line of circuit

    ▶ Multiplies air from compressor to ensure best clamp closure

    ▶ Gives electric signal to CNC in case of lowering pressure, setting press brake in Alarm stop

    ▶ All intermediates are connected to each other through pneumatic pipes and work with air at 12 bar to guarantee high clamping force

    ▶ To be connected to CNC for open-close function

    ▶ Gives electric signal to CNC in case of lowering pressure, setting press brake in Alarm stop

    ▶ Works on 220-380 volt

    ▶ Max pressure 80 bar

    ▶ 15 lit oil pump

    ROL200 manual is very simple to use thanks to a central screw with controlled stroke, which ensures quick and safe tool clamping.The intermediate doesn’t need any connection to external devices (opposite to pneumatic or hydraulic systems), which makes its installation very fast like any other Rolleri intermediates.ROL200 manual is available with back clamp to mount punches on the back of the intermediate to bend complicated profiles.

    Intermediates Comp. Price

    Without intermediate

    INT100 FISSO ) )

    INT120 FISSO ) )

    INT150 FISSO ) )

    INT120-40 FISSO ) )

    INT100

    INT120 € 433,-

    INT150 € 450,-

    INT120-40 € 450,-

    INT132-40 € 450,-

    INT150-40 ) )

    INT120 HD

    INT150 HD

    INT120-40 HD

    INT150-40 HD

    Intermediates Comp. Price

    Without intermediate

    INT100 FISSO € 383,-

    INT120 FISSO € 433,-

    INT150 FISSO € 450,-

    INT120-40 FISSO € 450,-

    INT100

    INT120 € 433,-

    INT150 € 450,-

    INT120-40 € 450,-

    INT132-40 € 450,-

    INT150-40 ) )

    INT120 HD

    INT150 HD

    INT120-40 HD

    INT150-40 HD

    Intermediates Comp. Price

    Without intermediate

    INT100 FISSO € 283,-

    INT120 FISSO ) )

    INT150 FISSO ) )

    INT120-40 FISSO ) )

    INT100 € 283,-

    INT120 € 300,-

    INT150 € 333,-

    INT120-40 € 333,-

    INT132-40 € 333,-

    INT150-40 € 383,-

    INT120 HD € 383,-

    INT150 HD ) )

    INT120-40 HD € 417,-

    INT150-40 HD ) )

    FRONT

    CLAMP

    ROL200 KDS PNROL200 KDS HYDROL200 MAN

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  • ROL200 KDSROL200

    ROL200

    KDS

    R1

    Press brake

    INTERMEDIATE

    EX. H.150 MM

    PAGE 22 INTERMEDIATES

    AVAILABLE

    ROL200

    FRONT CLAMP

    Punch - Type R1

    Press brake

    INTERMEDIATE

    EX. H.100 MM

    PAGES 26 - 27 INTERMEDIATES

    AVAILABLE

    REAR CLAMP

    FRONT CLAMP

    Punch - Type R1

    Punch - Type R1

  • 30 31

    R1

    ROL4

    KDS

    ROL4

    PATENTR1

    Tel. +39 0523 87 09 05 · [email protected] · www.rolleritools.com)

    ) On request On stock HORIZONTAL TOOL CHANGEVERTICALTOOL CHANGEAsk for delivery time

    Punch

    Rolleri Type R1

    Press Brake

    ▶ Horizontal tool exchange

    ▶ Integrated KDS-System

    ▶ For Standard-Punches Rolleri Type R1. There are no modifications necessary!

    ▶ Manual Back Clamp standard on both versions

    ▶ Automatic tool alignment

    INTERMEDIATE

    CLAMP

    Punch

    Rolleri Type R1

    CROWNING

    WEDGE

    CLAMP

    INTERMEDIATE

    Vertical Tool change

    Horizontal tool change

    Automatic tool alignment

    R1 Tools modifications required

    Antifall system

    Intermediate included

    Pneumatic version

    Hydraulic version

    Manual version

    mailto:sales%40rolleri.it?subject=http://www.rolleritools.com

  • 32 33

    R1

    ROL4

    KDS

    HPU-E

    Bar 160

    Tel. +39 0523 87 09 05 · [email protected] · www.rolleritools.com)

    ) On request On stock HORIZONTAL TOOL CHANGEVERTICALTOOL CHANGEAsk for delivery time

    ROL4 MAN ROL4 HYD

    ▶ To be connected to CNC for open-close function

    ▶ Gives electric signal to CNC in case of lowering pressure, setting press brake in Alarm stop

    ▶ Works on 220-380 volt

    ▶ Max pressure 160 bar

    ▶ 15 lit oil pump

    INTERMEDIATE

    CLAMP

    Length 150 mmLength 150 mm

    Intermediates Comp. Price

    Without intermediate

    INT100 FISSO ) )

    INT120 FISSO ) )

    INT150 FISSO ) )

    INT120-40 FISSO ) )

    INT100 € 372,-

    INT120 € 383,-

    INT150 € 433,-

    INT120-40

    INT132-40 € 495,-

    INT150-40 € 495,-

    INT120 HD ) )

    INT150 HD ) )

    INT120-40 HD € 500,-

    INT150-40 HD ) )

    Intermediates Comp. Price

    Without intermediate

    INT100 FISSO ) )

    INT120 FISSO ) )

    INT150 FISSO ) )

    INT120-40 FISSO ) )

    INT100 € 244,-

    INT120 € 255,-

    INT150 € 305,-

    INT120-40 € 353,-

    INT132-40 ) )

    INT150-40 ) )

    INT120 HD ) )

    INT150 HD ) )

    INT120-40 HD ) )

    INT150-40 HD ) )

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  • 34 35

    R1

    KDS

    CLAMP3

    FAST

    CLAMP3

    CLAMP3

    R1FAST CLAMP3 - DOUBLE FAST CLAMP3

    Fe37: 370-470 N/mm2

    Tel. +39 0523 87 09 05 · [email protected] · www.rolleritools.com)

    ) On request On stock HORIZONTAL TOOL CHANGEVERTICALTOOL CHANGEAsk for delivery time

    Punch

    Rolleri Type R1

    Press

    Brake

    Intermediate

    ▶ Thanks to its curved construction, ROL1 CLAMP3 guarantees perfect clamping and alignment of small segments

    ▶ Ergonomic lever on the clamp to open and close easily

    ▶ Hardened plate mounted between clamp and intermediate to protect them against wear

    ▶ Fast mounting system through springs and buttonholes

    ▶ Made of C45 nitrated

    ▶ Long life cycle

    ANTIFALL NOSE

    CROWNING

    WEDGE

    INTERMEDIATE

    Punch

    Rolleri Type R1

    PLATE

    Vertical Tool change

    Horizontal tool change

    Automatic tool alignment

    R1 Tools modifications required

    Antifall system

    Intermediate included

    Pneumatic version

    Hydraulic version

    Manual version

    Vertical Tool change

    Horizontal tool change

    R1 Tools modifications required

    Antifall system

    Intermediate included

    Pneumatic version

    Hydraulic version

    Manual version

    KDS

    mailto:sales%40rolleri.it?subject=http://www.rolleritools.com

  • 36 37

    R1

    DOUBLE FAST CLAMP3

    CLAMP3KDS

    CLAMP3

    CLAMP3

    FAST CLAMP3

    Tel. +39 0523 87 09 05 · [email protected] · www.rolleritools.com)

    ) On request On stock HORIZONTAL TOOL CHANGEVERTICALTOOL CHANGEAsk for delivery time

    ROL1 CLAMP3 MAN

    CROWNING

    WEDGE

    INTERMEDIATE

    CROWNING

    WEDGE

    INTERMEDIATE

    ROL1 CLAMP3 KDS MAN

    Length 150 mm

    CROWNING WEDGE

    Intermediates Comp. Price

    Without intermediate € 192,-

    INT100 FISSO € 267,-

    INT120 FISSO ) )

    INT150 FISSO ) )

    INT120-40 FISSO ) )

    INT100 € 270,-

    INT120 € 276,-

    INT150 € 299,-

    INT120-40 € 287,-

    INT132-40 ) )

    INT150-40 ) )

    INT120 HD

    INT150 HD

    INT120-40 HD

    INT150-40 HD

    INTERMEDIATE

    Intermediates Comp. Price

    Without intermediate € 78,-

    INT100 FISSO € 153,-

    INT120 FISSO ) )

    INT150 FISSO ) )

    INT120-40 FISSO ) )

    INT100 € 156,-

    INT120 € 162,-

    INT150 € 185,-

    INT120-40 € 173,-

    INT132-40 ) )

    INT150-40 € 217,-

    INT120 HD ) )

    INT150 HD ) )

    INT120-40 HD ) )

    INT150-40 HD ) )

    Length 150 mm

    What is FAST CLAMP3?

    FAST CLAMP3 is every manual clamping composed of:

    ▶ One intermediate (pages 16 - 17)

    ▶ One front CLAMP3

    What is DOUBLE FAST CLAMP3?

    DOUBLE FAST CLAMP3 is every manual clamping composed of:

    ▶ One intermediate (pages 16 - 17)

    ▶ One front CLAMP3

    ▶ One rear clamp KDS (page 19)

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  • 38 39

    R1

    FAST

    CLAMP1

    KDS

    CLAMP1

    FAST CLAMP1 - DOUBLE FAST CLAMP1

    CLAMP1

    PATENTR1

    Fe37: 370-470 N/mm2

    Tel. +39 0523 87 09 05 · [email protected] · www.rolleritools.com)

    ) On request On stock HORIZONTAL TOOL CHANGEVERTICALTOOL CHANGEAsk for delivery time

    Press Brake

    Punch

    Rolleri Type R1

    INTERMEDIATE

    ROL1 can be used on all press brakes with Rolleri R1 type intermediates with standard tang. In order to use the ROL1 System, punches are modified and equipped with spring-loaded ball bearings.

    ▶ Vertical clamping of tools is possible thanks to a row of spring-loaded ball bearings which are also used as antifall system to prevent punches from falling down

    ▶ A complete mechanical and efficient fast clamping system for press brakes

    ▶ Productivity and versatility of press brakes is substantially increased

    ▶ Significant reduction in the set-up times when changing tools

    ▶ Automatic tool alignment

    ROL1 system has been designed for press brakes that mount intermediates max. at 70mm distance to each other. In case the distance between intermediates is bigger, make sure that a minimum quantity of ball bearings is in the clamp. Such quantity depends on the type of the tool and its length.

    CROWNING

    WEDGE

    INTERMEDIATE

    Punch with spring-loaded

    ball bearings

    Ball bearings

    INTERMEDIATEINT100

    CLAMPROL1 CLAMP1

    Punch

    Rolleri Type R1 with spring-loaded balls

    MOUNTING EXAMPLE

    Vertical Tool change

    Horizontal tool change

    Automatic tool alignment

    R1 Tools modifications required

    Antifall system

    Intermediate included

    Pneumatic version

    Hydraulic version

    Manual version

    Vertical Tool change

    Horizontal tool change

    R1 Tools modifications required

    Antifall system

    Intermediate included

    Pneumatic version

    Hydraulic version

    Manual version

    KDS

    mailto:sales%40rolleri.it?subject=http://www.rolleritools.com

  • 40 41

    R1

    FAST CLAMP1 DOUBLE FAST CLAMP1

    KDSCLAMP1 CLAMP1

    CLAMP1KDS

    CLAMP1

    Tel. +39 0523 87 09 05 · [email protected] · www.rolleritools.com)

    ) On request On stock HORIZONTAL TOOL CHANGEVERTICALTOOL CHANGEAsk for delivery time

    CROWNING

    WEDGE

    CROWNING

    WEDGE

    INTERMEDIATEINTERMEDIATE

    ROL1 CLAMP1 MAN ROL1 CLAMP1 KDS MANCROWNING WEDGE

    INTERMEDIATE

    INTERMEDIATE

    Length 150 mm

    Intermediates Comp. Price

    Without intermediate € 144,-

    INT100 FISSO € 219,-

    INT120 FISSO ) )

    INT150 FISSO ) )

    INT120-40 FISSO ) )

    INT100 € 222,-

    INT120 € 228,-

    INT150 € 251,-

    INT120-40 € 239,-

    INT132-40 ) )

    INT150-40 ) )

    INT120 HD ) )

    INT150 HD ) )

    INT120-40 HD ) )

    INT150-40 HD ) )

    Intermediates Comp. Price

    Without intermediate € 224,-

    INT100 FISSO € 299,-

    INT120 FISSO ) )

    INT150 FISSO ) )

    INT120-40 FISSO ) )

    INT100 € 302,-

    INT120 € 308,-

    INT150 € 331,-

    INT120-40 € 319,-

    INT132-40 ) )

    INT150-40 € 363,-

    INT120 HD

    INT150 HD

    INT120-40 HD

    INT150-40 HD

    Length 150 mm

    What is DOUBLE FAST CLAMP1?

    DOUBLE FAST CLAMP1 is every manual clamping composed of:

    ▶ One intermediate (pages 16 - 17)

    ▶ One front CLAMP1

    ▶ One rear clamp KDS (page 19)

    What is FAST CLAMP1?

    FAST CLAMP1 is every manual clamping composed of:

    ▶ One intermediate (pages 16 - 17)

    ▶ One front CLAMP1

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  • 42 43

    R1

    EASY CLAMP

    EASY CLAMP

    Fe37: 370-470 N/mm2 Fe37: 370-470 N/mm2

    STX60 STX60R STXG60STL60 STL60R STLG60

    ST60 ST60R STG60

    Fe37: 370-470 N/mm2

    R1

    60

    60

    60

    150

    100

    17 11

    15 15 15

    60

    60

    60

    150

    100

    17 11

    17 17 17

    150

    100

    60

    60

    60

    17 11

    15.5 15.5 15.5

    ST60 150 mm € 18,- 0.80 kg

    ST60R 150 mm € 20,- 0.85 kg

    STG60 150 mm € 35,- 0.80 kg

    STX60 150 mm € 37,- 0.85 kg

    STX60R 150 mm € 39,- 0.50 kg

    STXG60 150 mm € 50,- 1.00 kg

    STL60 150 mm € 18,- 0.80 kg

    STL60R 150 mm € 20,- 0.85 kg

    STLG60 150 mm € 35,- 0.80 kg

    Tel. +39 0523 87 09 05 · [email protected] · www.rolleritools.com)

    ) On request On stock HORIZONTAL TOOL CHANGEVERTICALTOOL CHANGEAsk for delivery time

    ▶ R1 Tools type

    ▶ Available with 7 or 20 mm distance from tag

    ▶ Closing by screw with ST60 plate

    ▶ Made in C45 Steel

    Press Brake

    Punch

    Rolleri Type R1

    FRONT CLAMP

    CROWNING

    WEDGE

    INTERMEDIATE

    Plastic Pressure

    Strip

    Plastic Pressure

    Strip

    Needed clamps Length of press brake

    4 pieces 835 mm

    6 pieces 1250 mm

    11 pieces 2100 mm

    14 pieces 2600 mm

    16 pieces 3100 mm

    21 pieces 4100 mm

    ▶ Clamping Systems enable fast horizontal tool change

    ▶ Plastic Pressure Strip improves clamping especially with short tool segments

    CLAMPSFront clamp

    What is EASY CLAMP?

    EASY CLAMP is every manual clamping composed of:

    ▶ One intermediate (pages 16 - 17)

    ▶ One front clamp (pages 18 - 19)

    Vertical Tool change

    Horizontal tool change

    Automatic tool alignment

    R1 Tools modifications required

    Antifall system

    Intermediate included

    Pneumatic version

    Hydraulic version

    Manual version

    Plastic Pressure

    Strip

    STX60 / STX60R / STXG60STL60 / STL60R / STLG60

    ST60 / ST60R / STG60

    mailto:sales%40rolleri.it?subject=http://www.rolleritools.com

  • 44 45

    R1

    EASY CLAMP

    13

    20

    120

    30

    150

    100

    30

    150

    7

    ST60 ST60R STG60 STL60 STL60R STLG60 STX60 STX60R STXG60

    INT100 FISSO

    € 93,- € 95,- € 110,- € 107,- € 110,- € 121,- € 112,- € 114,- € 125,-

    INT100 € 96,- € 98,- € 113,- € 110,- € 113,- € 124,- € 115,- € 117,- € 128,-

    INT120* € 102,- € 104,- € 119,- € 116,- € 119,- € 130,- € 121,- € 123,- € 134,-

    INT150* € 125,- € 127,- € 142,- € 139,- € 142,- € 153,- € 144,- € 146,- € 157,-

    INT120-40 € 113,- € 115,- € 130,- € 127,- € 130,- € 141,- € 132,- € 134,- € 145,-

    INT132-40 ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) )

    INT150-40 € 157,- € 159,- € 174,- € 171,- € 174,- € 185,- € 176,- € 178,- € 189,-

    INT120 HD € 108,- € 110,- € 125,- € 122,- € 125,- € 136,- € 127,- € 129,- € 140,-

    INT 150HD

    € 153,- € 155,- € 170,- € 167,- € 170,- € 181,- € 172,- € 174,- € 185,-

    INT120-40HD

    € 165,- € 167,- € 182,- € 179,- € 182,- € 193,- € 184,- € 186,- € 197,-

    INT150-40HD

    € 158,- € 160,- € 175,- € 172,- € 175,- € 186,- € 177,- € 179,- € 190,-

    Tel. +39 0523 87 09 05 · [email protected] · www.rolleritools.com)

    ) On request On stock HORIZONTAL TOOL CHANGEVERTICALTOOL CHANGEAsk for delivery time

    * Available also version without crowning wedge

    mailto:sales%40rolleri.it?subject=http://www.rolleritools.com

  • 46 47

    R1DOUBLE EASY CLAMP

    KDS

    R1DOUBLE EASY CLAMP

    Fe37: 370-470 N/mm2

    Tel. +39 0523 87 09 05 · [email protected] · www.rolleritools.com)

    ) On request On stock HORIZONTAL TOOL CHANGEVERTICALTOOL CHANGEAsk for delivery time

    Press Brake

    CROWNING

    WEDGE

    FRONT AND REAR CLAMP

    INTERMEDIATE ▶ R1 Tools type

    ▶ Available with 7 or 20 mm distance from tang

    ▶ Closing by screw with ST60 plate

    ▶ Made in C45 Steel

    CROWNING

    WEDGE

    INTERMEDIATE

    What is DOUBLE EASY CLAMP?

    DOUBLE EASY CLAMP is every manual clamping composed of:

    ▶ One intermediate (pages 16 - 17)

    ▶ One front clamp (pages 42 - 43)

    ▶ One rear clamp KDS ( page 47)

    Vertical Tool change

    Horizontal tool change

    Automatic tool alignment

    R1 Tools modifications required

    Antifall system

    Intermediate included

    Pneumatic version

    Hydraulic version

    Manual version

    Punch

    Rolleri Type R1

    Clamp

    Intermediates

    KDS

    mailto:sales%40rolleri.it?subject=http://www.rolleritools.com

  • 48

    DOUBLE EASY CLAMP

    R1

    3012

    0

    20

    13

    150

    150

    100

    30

    7

    ST60

    INT100 FISSO € 137,-

    INT100 € 140,-

    INT120* € 146,-

    INT150* € 169,-

    INT120-40 € 157,-

    INT132-40 ) )

    INT150-40 € 201,-

    www.rolleritools.com) ) On request On stock Ask for delivery time

    * Available also version without crowning wedge

    http://www.rolleritools.com

  • 50 51

    R1

    Fe37: 370-470 N/mm2

    50

    16 170

    1

    € 62,- 0.70 kg

    Tel. +39 0523 87 09 05 · [email protected] · www.rolleritools.com)

    ) On request On stock HORIZONTAL TOOL CHANGEVERTICALTOOL CHANGEAsk for delivery time

    Clamps

    Dies

    Type R1

    ▶ Lowerable clamping plate

    ▶ Significantly easier tool change, thanks to the possibility of removing the tool by sliding it out and not lifting it

    CLAMPS

    STX50-S

    ST50-S

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  • 52 53

    R1

    ROL2

    Tel. +39 0523 87 09 05 · [email protected] · www.rolleritools.com)

    ) On request On stock HORIZONTAL TOOL CHANGEVERTICALTOOL CHANGEAsk for delivery time

    Example: ROL 2 PNUEMATIC

    Dies

    Rolleri Type R1

    HOLDER

    CLAMP

    60 mm wide press brake table 90 mm wide press brake table

    FRONT CLAMP

    WIDE SHIMS 15 MM

    Directly on a 60 mm wide press brake table *

    ▶ Use of existing holes for the standard clamp plates (hole distance 100 mm)

    ▶ Alternatively modifications of the existing threaded holes necessary

    ▶ System is compatible with press brakes with automatic crowning tables

    Directly on a 90 mm wide press brake table *

    ▶ Use of existing holes for the standard clamp plates (hole distance 100 mm)

    ▶ In alternative, modification of the existing threaded holes may be necessary to use Rolleri R1 type dies with 60 mm base, two ground 15 mm wide shims are supplied to be inserted into the die holder and secured with pins

    ▶ Thanks to the rubber inserts, short die segments are perfectly clamped

    REAR CLAMP REAR CLAMP

    The ROL2 System is a system which is used to secure the die into place. Such system is available in manual, pneumatic and hydraulic version. The manual version is composed of a special clamp (known as ROL2 CLAMP1), which is operated with a central lever.

    The ROL2 System has a built in spring mechanism which opens and closes the ROL2 CLAMP1 to clamp and release dies. A special rubber insert inside the clamp plates guarantees the best positioning for the tools. The press force of the clamp plates is evenly distributed along the complete length. Therefore short tools are also securely fastened.

    For example, in a 3 m press brake all dies are secured with 6 simple hand movements.

    Rolleri new ROL2 pneumatic system is composed of pneumatic clamps L=150 mm which are activated by a pneumatic driving unit or by the CNC of the press brake.

    The new design has bigger clamping force and therefore it enables perfect clamping of small segments too.

    * See page 54 - 56 - 58

    Pneumatic version

    Hydraulic version

    Manual version

    ▶ Fast tool change

    ▶ Time-saving system

    ▶ Reduced production costs

    ▶ Significantly increased profitability

    ▶ Improved competitiveness

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  • 54 55

    R1

    85 85 8537.5 85 85

    37.5

    20

    25

    M10

    20

    25

    12

    M10 1

    2

    Tel. +39 0523 87 09 05 · [email protected] · www.rolleritools.com)

    ) On request On stock HORIZONTAL TOOL CHANGEVERTICALTOOL CHANGEAsk for delivery time

    L (mm) H (mm) Price Weight

    500 mm - € 367,- 11 kg

    ROL2 CLAMP1 MAN-F

    60 MM DIES

    ROL2 MAN 90-C

    ROL2 MAN 60-C

    ROL2 CLAMP1 MAN 90-F

    ROL2 MAN 90-C

    ROL2 CLAMP1 MAN

    ROL2 CLAMP1 MAN 90

    ROL2 MAN 60-CPress brake table > 90 mm

    90 MM DIES

    Press brake table > 90 mm

    ROL2 - Manual

    • Die Holder • Front Clamp

    • Die Holder • Front Clamp • Shims

    • Front Clamp (You need 2 front clamps for meter)• Rear Clamp • Shims

    ROL2 CLAMP1 MAN

    NOdies with base 60 mm

    NOdies with base 90 mm

    • Front Clamp (You need 2 front clamps for meter)• Rear Clamp

    ROL2 CLAMP1 MAN-F

    • Front Clamp (You need 2 front clamps for meter)• Shims

    ROL2 CLAMP1 MAN 90-F

    ROL2 CLAMP1 MAN 90Press brake table = 60 mm

    L (mm) H (mm) Price Weight

    1075 mm 40 mm € 739,- 37 kg

    Press brake table = 90 mm

    Press brake table = 60 mm Press brake table = 90 mm

    NO60 mm table

    NO90 mm table

    1a. Is your press brake table like this one?

    YES

    1b. Is it possible to make the holes as per below drawing on your press brake?

    YES90 mm table

    YES60 mm table

    2. Do you have rear holder?

    • Front Clamp (You need 2 front clamps for meter)

    L (mm) H (mm) Price Weight

    1075 mm 40 mm € 897,- 48 kg

    L (mm) H (mm) Price Weight

    500 mm - € 306,- 13 kg

    L (mm) H (mm) Price Weight

    500 mm - € 432,- 16 kg

    L (mm) H (mm) Price Weight

    500 mm - € 260,- 8 kg

    NO60 mm table

    NO90 mm table

    mailto:sales%40rolleri.it?subject=http://www.rolleritools.com

  • 56 57

    R1

    127,5 8537.5 85 127,5

    37.5

    F

    X

    Bar 80 Bar 80

    Bar 80 Bar 80

    Bar 80 Bar 80

    10

    M10

    20

    25

    10

    M10

    20

    25

    Tel. +39 0523 87 09 05 · [email protected] · www.rolleritools.com)

    ) On request On stock HORIZONTAL TOOL CHANGEVERTICALTOOL CHANGEAsk for delivery time

    L (mm) H (mm) Price Weight

    500 mm - € 556,- 12.5 kg

    L (mm) H (mm) Price Weight

    500 mm - € 351,- 9.5 kg

    L (mm) H (mm) Price Weight

    500 mm - € 647,- 17 kg

    Press brake table > 90 mm

    60 MM DIES

    1b. Is it possible to make the holes as per below drawing on your press brake?

    Press brake table > 90 mm

    2. Do you have rear holder?

    1a. Is your press brake table like this one?

    • Die Holder • Front Clamp (You need 2 front clamps for meter)

    • Die Holder • Front Clamp (You need 2 front clamps for meter)• Shims

    NOdies with base 60 mm

    ROL2 - Hydraulic

    NOdies with base 90 mm

    ROL2 HYD 60-C ROL2 HYD 90-C

    NO60 mm table

    NO90 mm table

    ROL2 CLAMP1 HYD

    • Front Clamp (You need 2 front clamps for meter)• Rear Clamp

    • Front Clamp (You need 2 front clamps for meter)• Rear Clamp • Shims

    ROL2 CLAMP1 HYD-F

    • Front Clamp (You need 2 front clamps for meter) • Front Clamp (You need 2 front clamps for meter)• Shims

    ROL2 CLAMP1 HYD 90-F

    NO60 mm table

    NO90 mm table

    ROL2 CLAMP1 HYD 90-FROL2 CLAMP1 HYD-F

    ROL2 CLAMP1 HYD 90

    ROL2 HYD 60-C

    ROL2 HYD 90-C

    ROL2 CLAMP1 HYD

    CONTROL UNIT HPU - E/80see page 10

    Don’t forget to tell us the X value

    Press brake table = 60 mm Press brake table = 90 mm

    Press brake table = 60 mm Press brake table = 90 mm

    ROL2 CLAMP1 HYD 90

    YES90 mm table

    YES60 mm table

    YES

    L (mm) H (mm) Price Weight

    1075 mm 36 mm € 1.052,- 32 kg

    L (mm) H (mm) Price Weight

    1075 mm 36 mm € 1.320,- 45 kg

    L (mm) H (mm) Price Weight

    500 mm - € 520,- 14 kg

    90 MM DIES

    mailto:sales%40rolleri.it?subject=http://www.rolleritools.com

  • 58 59

    R1

    2525100

    F

    ROL2 CLAMP1 PN 90-FROL2 CLAMP1 PN-F

    ROL2 CLAMP1 PN 150

    ROL2 CLAMP1 PN 150-90

    ROL2 PN 150-60-C ROL2 PN 150-90-C

    Bar 12

    Bar 12

    Bar 12 Bar 12

    Bar 12

    Bar 12

    10

    M10

    20

    25

    10

    M10

    20

    25

    Tel. +39 0523 87 09 05 · [email protected] · www.rolleritools.com)

    ) On request On stock HORIZONTAL TOOL CHANGEVERTICALTOOL CHANGEAsk for delivery time

    90 MM DIES

    L (mm) H (mm) Price Weight

    3x150 mm Front€ 832,- 12.5 kg

    500 mm Rear

    L (mm) H (mm) Price Weight

    150 mm - € 179,- 1.5 kg

    L (mm) H (mm) Price Weight

    3x150 mm Front€ 705,- 9.5 kg

    500 mm Rear

    L (mm) H (mm) Price Weight

    1075 mm 36 mm € 1.343,- 44 kg

    L (mm) H (mm) Price Weight

    1075 mm 36 mm € 1.119,- 31.6 kg

    2. Do you have rear holder?

    1b. Is it possible to make the holes as per below drawing on your press brake?

    ROL2 PN 150-60-C

    ROL2 PN 150-90-C

    1a. Is your press brake table like this one?

    60 MM DIES

    ROL2 - Pneumatic

    YES

    CONTROL UNIT ROL1 PDU MOL

    see page 11

    • Die Holder • Front Clamp

    • Die Holder • Front Clamp • Shims

    • Front Clamp (You need 6 front clamps for meter)• Rear Clamp

    • Front Clamp (You need 6 front clamps for meter)• Rear Clamp • Shims

    • Front Clamp (You need 6 front clamps for meter) • Front Clamp (You need 6 front clamps for meter)• Shims

    NOdies with base 60 mm

    NOdies with base 90 mm

    YES90 mm table

    YES60 mm table

    NO60 mm table

    NO90 mm table

    Press brake table > 90 mm Press brake table > 90 mm

    ROL2 CLAMP1 PN 150

    ROL2 CLAMP1 PN-F ROL2 CLAMP1 PN 90-F

    ROL2 CLAMP1 PN 150-90Press brake table = 60 mm Press brake table = 90 mm

    Press brake table = 60 mm Press brake table = 90 mmL (mm) H (mm) Price Weight

    150 mm - € 206,- 4.5 kg

    NO60 mm table

    NO90 mm table

    mailto:sales%40rolleri.it?subject=http://www.rolleritools.com

  • 60

    1000 kN/m max.C45: 560-710 N/mm2

    Bar 12

    CTS

    R1

    60

    55

    12

    www.rolleritools.com) ) On request On stock Ask for delivery time

    L (mm) H (mm) Price Weight

    835 mm 55 mm € 739,- 30.6 kg

    L (mm) H (mm) Price Weight

    835 mm 55 mm € 231,- 29 kg

    Do you need to make your press brake table higher?

    • CTS • Pneumatic Front Clamp

    Press brake table 60 mm

    CTS

    ROL2 PN CTS

    http://www.rolleritools.com

  • INNO TIVE TOOLSINNO TIVE TOOLS

    R2

    SYSTEMS FOR ROLLERI TOOLS R2

    UPPER

    W ROL 64 - 67

    LOWER

    W ROL 2 68 - 69

    Darley

    LVD

    Safan

    Trumpf

    Press brake machines with System NSCL

    ▼ COMPATIBILITY

  • 64 65

    R2

    W ROL R2

    R2

    Tel. +39 0523 87 09 05 · [email protected] · www.rolleritools.comAsk for delivery time)

    ) On request On stock HORIZONTAL TOOL CHANGEVERTICALTOOL CHANGE

    ▶ Fast tool change

    ▶ Time-saving system

    ▶ Reduced production costs

    ▶ Significantly increased profitability

    ▶ Improved competitiveness

    ▶ Vertical tool change of punches with: - ROL1 System - QuickLock System

    ▶ Horizontal tool change of punches with safety pins

    ▶ Improvement in productivity

    ▶ Upper tang is produced according to your press brake

    Vertical Tool change

    Horizontal tool change

    Automatic tool alignment

    Tools modifications required

    Antifall system

    Pneumatic version

    Hydraulic version

    Manual version

    mailto:sales%40rolleri.it?subject=http://www.rolleritools.com

  • 66 67

    R2

    Bar 12 Bar 30

    W ROL

    W ROL PN

    PDU MOLT

    W ROL HYD

    HPU-E/80

    42Cr: 900-1150 N/mm2 42Cr: 900-1150 N/mm2

    W Rol PN “High Performance Pneuma

    tic Clamping system”

    Tel. +39 0523 87 09 05 · [email protected] · www.rolleritools.comAsk for delivery time)

    ) On request On stock HORIZONTAL TOOL CHANGEVERTICALTOOL CHANGE

    Length Weight Standard

    1550 mm 42.2 kg € 3.542,-

    2100 mm 57.1 kg € 4.674,-

    2550 mm 69.4 kg € 5.675,-

    3100 mm 84.3 kg € 6.776,-

    4100 mm 111.5 kg € 8.799,-

    Length Weight Standard

    1550 mm 42.2 kg € 3.542,-

    2100 mm 57.1 kg € 4.674,-

    2550 mm 69.4 kg € 5.675,-

    3100 mm 84.3 kg € 6.776,-

    4100 mm 111.5 kg € 8.799,-

    ▶ Controls air pressure at entrance & at end of line of circuit

    ▶ Multiplies air from compressor to ensure best clamp closure

    ▶ Gives electric signal to CNC in case of lowering pressure, setting press brake in Alarm stop

    ▶ All intermediates are connected to each other through pneumatic pipes and work with air at 12 bar to guarantee high clamping force

    ▶ To be connected to CNC for open-close function

    ▶ Gives electric signal to CNC in case of lowering pressure, setting press brake in Alarm stop

    ▶ Works on 220-380 volt

    ▶ Max pressure 80 bar

    ▶ 15 lit oil pump

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  • 68 69

    R2

    W ROL 2

    ROL1 PDU MOLT

    Bar 12 Bar 30

    HPU-E/30

    R2

    W ROL2 HYDW ROL2 PN

    Tel. +39 0523 87 09 05 · [email protected] · www.rolleritools.comAsk for delivery time)

    ) On request On stock HORIZONTAL TOOL CHANGEVERTICALTOOL CHANGE

    ▶ To be connected to CNC for open-close function

    ▶ Gives electric signal to CNC in case of lowering pressure, setting press brake in Alarm stop

    ▶ Works on 220-380 volt

    ▶ Pressure 80 bar/ Pressure 30 bar

    ▶ 15 lit oil pump

    ▶ Controls air pressure at entrance & at end of line of circuit

    ▶ Multiplies air from compressor to ensure best clamp closure

    ▶ Gives electric signal to CNC in case of lowering pressure, setting press brake in Alarm stop

    ▶ All intermediates are connected to each other through pneumatic pipes and work with air at 12 bar to guarantee high clamping force

    HOLDER

    CLAMP

    Length incl. Die holder Weight Price

    1550 mm 48.1 kg €3.066,-

    2100 mm 65.1 kg €4.149,-

    2550 mm 79.1 kg €4.922,-

    3100 mm 96.1 kg €5.735,-

    4100 mm 127.1 kg €7.062,-

    Length incl. Die holder Weight Price

    1550 mm 48.1 kg €3.066,-

    2100 mm 65.1 kg €4.149,-

    2550 mm 79.1 kg €4.922,-

    3100 mm 96.1 kg €5.735,-

    4100 mm 127.1 kg €7.062,-

    Automatic tool alignment

    R2/R3 Tools modifications required

    Pneumatic version

    Hydraulic version

    Manual version

    Dies

    Rolleri type R2 R3

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  • INNO TIVE TOOLSINNO TIVE TOOLS

    R3R4RX

    Bystronic Beyeler:RFARFRS

    LVD

    Ajial-AxialColgarCollyEHTUrsvikenWeinbrenner

    American R

    UPPER

    ROL 3 72 - 75

    SYSTEMS FOR ROLLERI TOOLS R3 - R4 - RX ▼ COMPATIBILITY

  • 72 73

    R3R4RX

    ROL 3

    ROL 3

    R3 RFA R3 RR3 RF

    R3 S R AmericanR4

    R3

    R4

    RX

    R

    40

    130

    40

    130

    79

    35

    80

    35

    Tel. +39 0523 87 09 05 · [email protected] · www.rolleritools.comAsk for delivery time)

    ) On request On stock HORIZONTAL TOOL CHANGEVERTICALTOOL CHANGE

    ▶ Can be used on press brakes with different tang types

    ▶ Possible customization upon request

    ▶ Improvement in productivity

    Vertical Tool change R3

    Horizontal tool change R3 R4 R American

    Automatic tool alignment R3

    Pneumatic version

    Hydraulic version

    Manual version

    Punches

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  • 74

    HPU-E

    Bar 120-160

    R3R4RX

    ROL3

    ROL3 HYD

    www.rolleritools.comAsk for delivery time) ) On request On stock

    Length 500 mm

    ▶ To be connected to CNC for open-close function

    ▶ Gives electric signal to CNC in case of lowering pressure, setting press brake in Alarm stop

    ▶ Works on 220-380 volt

    ▶ Max pressure 160 bar

    ▶ 15 lit oil pump

    Price

    ) )

    http://www.rolleritools.com

  • INNO TIVE TOOLSINNO TIVE TOOLS

    American

    RAm

    UPPER

    Intermediates 78 - 79

    UNIVERSAL FAST CLAMP 80 - 81

    UNIVERSAL EASY CLAMP 82 - 83SYSTEMS FOR TOOLS TYPE AMERICAN ▼ COMPATIBILITY

    RAm

  • 78 79

    RAm

    1000 kN/m max.1000 kN/m max.C45: 560-710 N/mm2 C45: 560-710 N/mm2 1000 kN/m max. C45: 560-710 N/mm2

    100

    / 12

    0

    30

    40

    13 7

    40

    120

    30

    13 20

    40 (1.57)

    119

    19

    40

    14

    40

    15.8

    5.5

    3.1

    Tel. +39 0523 87 09 05 · [email protected] · www.rolleritools.comAsk for delivery time)

    ) On request On stock HORIZONTAL TOOL CHANGEVERTICALTOOL CHANGE

    RAm

    Intermediates - R American Tang

    L (mm) Price Weight

    INT100-A 150 mm € 186,- 3,5 kg

    INT120-A 150 mm € 195,- 5,2 kg

    L (mm) Price Weight

    INT120-40A 150 mm € 287,- 6,0 kg

    L (mm) Price Weight

    INT100-A 150 mm € 186,- 3,5 kg

    Crowning wedge

    R1 Tools type

    R American

    Tools type

    R American Tang

    R1 Tools type

    R American

    Tools type R1 Tools

    type

    R American

    Tools type

    Crowning wedge

    INT100-A / INT120-A INT100-A (American) INT120-40-A

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  • 80 81

    RAm

    Universal Fast Clamp

    Universal Fast clamp

    UNIVERSAL

    FAST CLAMP

    R1R

    R American

    Tel. +39 0523 87 09 05 · [email protected] · www.rolleritools.comAsk for delivery time)

    ) On request On stock HORIZONTAL TOOL CHANGEVERTICALTOOL CHANGE

    RAm

    Punch

    Press Brake

    Length 150 mm

    Height 100 / 120 mm

    ▶ R American Tools Type

    ▶ R1 Tools Type

    ▶ Available with 7 or 20 mm distance from tag

    ▶ Closing by screw with CLAMP3 plate

    ▶ Made in C45 Steel

    Crowning

    Wedge

    Clamp

    Intermediate

    Intermediates Comp. Price

    Without intermediate

    INT100-A € 314,-

    INT100 American € 314,-

    Vertical Tool change

    Horizontal tool change

    Automatic tool alignment

    R1/R American Tools modifications required

    Antifall system

    Intermediate included

    Pneumatic version

    Hydraulic version

    Manual version

    Punch

    R American o R1

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  • 82 83

    RAm

    Universal Easy Clamp

    Universal Easy Clamp

    UNIVERSAL

    EASY CLAMP

    R American

    R1R

    Tel. +39 0523 87 09 05 · [email protected] · www.rolleritools.comAsk for delivery time)

    ) On request On stock HORIZONTAL TOOL CHANGEVERTICALTOOL CHANGE

    RAm

    Length 150 mm

    Height 100 / 120 mm

    Punch

    ▶ Closing by screw with ST60 plate

    ▶ Suits: R American style tools & R1 style tools

    ▶ Upper Ram of PB: European Style Z1 or Z2

    ▶ Made in C45 Steel

    Clamp

    Intermediate

    Press Brake

    Intermediates Comp. Price

    Without intermediate

    INT100 - A € 204,-

    INT120 - 40 - A € 305,- Vertical Tool change

    Horizontal tool change

    Automatic tool alignment

    R1/R American Tools modifications required

    Antifall system

    Intermediate included

    Pneumatic version

    Hydraulic version

    Manual version

    Punches Rolleri Type

    R American

    Rolleri R1

    Tools Type

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  • INNO TIVE TOOLSINNO TIVE TOOLS

    TAB

    CROWNING TABLE

    Overview 86 - 87

    ROL Crowning Table R1 88

    ROL Crowning Table R2 R3 R4 RX 89

    Necessary information 90 - 91

    TAB

  • 86 87

    TAB

    13 90 60

    13 90 60

    13 90 60

    TAB

    Tel. +39 0523 87 09 05 · [email protected] · www.rolleritools.comAsk for delivery time)

    ) On request On stock HORIZONTAL TOOL CHANGEVERTICALTOOL CHANGE

    Pneumatic

    Clamp

    Crowing

    wedge

    Pneumatic

    Clamp

    Crowing

    wedge

    ROL crowning table

    Pneumatic

    Clamp

    Dies Version

    R1 R2 R3 R4 RX R American Manual Automatic

    ROL TM R1

    ROL TM R2

    ROL TA R1

    ROL TA R2

    Crowing

    wedge

    Rolleri crowning tables provide mechanical compensation to the deflections occurring during the bending process. Deflection depends on bending length and on ratio between sheet metal thickness and die opening.

    This system is composed by a special rod, which is placed between opposite wedges. Each wedge can be calibrated autonomously to compensate localized deflection. The rod can be manually driven or by a motoreducer controlled by the press brake CNC.

    The adjustment of the crowning table is a fast and accurate procedure to carry out before bending.

    The crowning table is produced according to the press brake features to optimize its working and its integration to the press brake it is installed in. Rolleri crowning table can be designed to clamp R1 dies with 60mm and 90mm base or R2 dies with 13mm tang and it’s supplied with all accessories necessary to mount and align it to the upper beam.

    On request, Rolleri crowning table can be equipped with pneumatic clamping systems for lower tools.

    ADVANTAGES• You can adjust deflection of the whole length of

    the press brake or just a short section thanks to independent wedges

    • Very precise bending angles• R1 type dies with 60 mm and 90 mm base can be

    clamped as well as R2 dies with 13 mm tang• Automatic crowning through connection to press

    brake CNC or manual crowning with a handle• This crowning table can be installed in new press

    brakes or to retrofit old press brakes• Precise positioning and alignment of the crowning

    table onto the press brake table• Easy and fast usage

    R1 Tools

    90 mm

    R1 Tools

    60 mm

    R2 Tools

    16 mm

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  • 88 89

    TAB

    ROL TA R1 ROL TM R1 ROL TA R2 ROL TM R2

    TAB

    Tel. +39 0523 87 09 05 · [email protected] · www.rolleritools.comAsk for delivery time)

    ) On request On stock HORIZONTAL TOOL CHANGEVERTICALTOOL CHANGE

    ▶ The crowning table is driven by a motoreducer controlled by the press brake CNC

    The crowning table is driven by a motoreducer controlled by the press brake CNC

    ROL Crowning table

    Length Wieght Price

    1100 mm 77 kg/m ) )

    2100 mm 147 kg/m ) )

    3100 mm 217 kg/m ) )

    4100 mm 287 kg/m ) )Length Wieght Price

    1100 mm 79.2 kg/m ) )

    2100 mm 151.2 kg/m ) )

    3100 mm 223.2 kg/m ) )

    4100 mm 295.2 kg/m ) )

    Length Wieght Price

    1100 mm 79.2 kg/m ) )

    2100 mm 151.2 kg/m ) )

    3100 mm 223.2 kg/m ) )

    4100 mm 295.2 kg/m ) )

    Length Wieght Price

    1100 mm 77 kg/m ) )

    2100 mm 147 kg/m ) )

    3100 mm 217 kg/m ) )

    4100 mm 287 kg/m ) )

    Our Technical office can make a

    customized drawing based on

    your press brake!

    Contact us [email protected]

    Automatic

    Manual

    Dies Type R1

    Dies Type R2

    Dies Type R3

    Automatic

    Manual

    Dies Type R1

    Dies Type R2

    Dies Type R3

    Automatic

    Manual

    Dies Type R1

    Dies Type R2

    Dies Type R3

    Automatic

    Manual

    Dies Type R1

    Dies Type R2

    Dies Type R3

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  • 90 91

    TABTAB

    Tel. +39 0523 87 09 05 · [email protected] · www.rolleritools.comAsk for delivery time)

    ) On request On stock HORIZONTAL TOOL CHANGEVERTICALTOOL CHANGE

    Necessary Information

    PRESS BRAKE DATA

    DC mm

    UL mm

    DF mm

    DUC mm

    UH mm

    UT mm

    DS mm

    CL mm

    TL mm

    DOC mm

    LH mm

    LT mm

    CW mm

    CH mm

    DISTANCE BETWEEN SIDE FRAME (DF)

    DISTANCE BETWEEN CYLINDERS CENTRE TO CENTRE (DC)

    UPPER BEAM LENGTH (UL)

    TABLE LENGTH (TL)

    CENTRAL LENGTH (CL)

    DISTANCE BETWEEN SUPPORTS CENTRE TO CENTRE (DS)

    DIS

    TAN

    CE

    UN

    DE

    R C

    YLIN

    DE

    RS

    (DU

    C)

    DIS

    TAN

    CE

    OV

    ER

    CYL

    IND

    ER

    S (D

    OC

    )

    LOW

    ER

    BE

    AM

    HE

    IGH

    T (L

    H)

    UP

    PE

    R B

    EA

    M H

    EIG

    HT

    (UH

    )

    UPPER BEAM THICKNESS (UT)

    LOWER BEAM THICKNESS (LT)

    CENTREBOARD WIDTH (CW)

    CE

    NTR

    EB

    OA

    RD

    HE

    IGH

    T (C

    H)

    UPPER BEAM

    LOWER BEAM

    DF mm

    (if present)

    (if present)

    DISTANCE BETWEEN CYLINDERS UPPER BEAM (DUB)

    DUB mm

    PRESS BRAKE TONNAGE

    PRESS BRAKE TONNAGE

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  • INNO TIVE TOOLSINNO TIVE TOOLS

    Services 94

    About us 95 - 97SERVICES - ABOUT US

  • 95Tel. +39 0523 87 09 05 · [email protected]

    us

    br

    es

    gbbx

    fr

    it

    de cz sk

    pl

    ua

    ba

    fi

    cn

    Tel. +39 0523 87 09 05 · [email protected] · www.rolleritools.com

    COSTUMIZE YOUR CLAMPING!

    THE COMPANY

    About us

    Born in 1987 as family-owned company, Rolleri SPA has become, in a few years, an important reference point for all those who deal with metal sheet bending. The combination of passion, dynamism, experience and research of new solutions have allowed the company to develop the brand internationally.

    “We were born at the end of 80’s, with the idea to bring our tools throughout Italy, but over the years we exceed expectations” claim proudly Francesco and Marco Rolleri, owners of the company.

    Rolleri SPA, located in the province of Piacenza, produces standard and special tools for press brakes and punching machines. Like today, thanks to the collaboration of trusted partners, it’s able to guarantee a coverage in each market and a fast and reliable service.

    In 2016 the production capacity has further increased thanks to the purchase of a new establishment and the enlargement of the comprehensive machinery.

    Rolleri is a leader in planning, development and production of press brake tools for the OE market and after-sales.

    ROLLERI WORLDWIDE

    Rolleri S.p.A. – Head Office itRolleri Baltic ba

    Rolleri Benelux bxRolleri Do Brasil br

    Rolleri Trad. Co. China cnRolleri Česká Republika cz

    Rolleri Iberica esRolleri Finland fi

    Rolleri France frRolleri Deutschland GmbH de

    Rolleri Polska plRolleri Slovensko sk

    Rolleri Ukraine LLC uaRolleri USA us

    Rolleri UK gb

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  • 9796 Tel. +39 0523 87 09 05 · [email protected] · www.rolleritools.com

    OUR SUCCESS

    Rolleri s.p.a success is the result of the synergy of commercial and marketing experiences developed during the years. Thanks to an “After Sales” strategy and a transparent price policy in all of our communication channels, the company acquired a growing number of end user customers.

    Large investments in R&D allowed the creation of innova-tive Clamping systems and drew the attention of big OEMs, with whom we are collaborating. During 2017, the constant research of new products focused also on the materials used to create tools. This research brought us to “RollPrime 20.17”: a new ultra-light material, ideal for tools dedicated to small batch production or prototyping.

    Our range is constantly growing, constantly studying new systems that put us on the front line of researching new

    solutions for our customers.

    www.rolleritools.comVisit us on our website and take advantage of our

    enormous onlineshop:

    • shop online 24/7

    • drawings 1:1 format available

    • extra information and tips

    • helpful videos and application examples

    • easy website browsing

    Copyright:

    The use of Rolleri Publications and national adoptions of

    Rolleri Publications is subject to the user‘s acceptance of

    Rolleri‘s terms of use and conditions of copyright for Rolleri

    publications, as set out below.

    All Rolleri Publications and national adoptions there of are

    protected by copyright. Therefore and unless otherwise

    speci ed, no part of an Rolleri Publication or a national

    adoption thereof may be reproduced or utilized in any

    form or by any means, electronic or mechanical, including

    photocopying, micro lm, and scanning, without permission

    in writing from the publisher.

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  • 98 www.rolleritools.com

    SPECIAL HYDBRID SYSTEM (Pneumatic and Hydraulic)

    500 Tons/meter

    SPECIAL HYDRAULIC SYSTEMAxial tang250 Tons/meter

    Special applications

    http://www.rolleritools.com

  • WWW.ROLLERITOOLS.COM

    Rolleri S.p.A.Via Artigiani · Loc. Cabina · 29020

    Vigolzone (PC) · ItalyTel. +39 05 23 87 09 05 Fax +39 05 23 87 90 30E-Mail [email protected]

    Web www.rolleritools.com

    http://WWW.ROLLERITOOLS.COMmailto:sales%40rolleri.it%20?subject=http://www.rolleritools.com

    EN_COVERClamping_EN_Pagine interneEN_Pagine interne1EN_Pagine interne2

    EN_COVER