claims from a brokers perspective -...
TRANSCRIPT
![Page 1: Claims from a Brokers Perspective - PIIpii.com.pk/wp-content/uploads/2018/07/Mr.-Michael-van-Bergen.pdf · •Forced shut down on 13th March 2014 when a gas heat exchanger developed](https://reader033.vdocuments.mx/reader033/viewer/2022052000/601242f85c5e2d2d6659e121/html5/thumbnails/1.jpg)
Karachi Insurance InstituteA Claims Management Perspective09/02/2016
Michael van Bergen
Claims Consultant
Dubai
![Page 2: Claims from a Brokers Perspective - PIIpii.com.pk/wp-content/uploads/2018/07/Mr.-Michael-van-Bergen.pdf · •Forced shut down on 13th March 2014 when a gas heat exchanger developed](https://reader033.vdocuments.mx/reader033/viewer/2022052000/601242f85c5e2d2d6659e121/html5/thumbnails/2.jpg)
MARSH 111 February 2016
Agenda
• Marsh Overview
• Insurance Contract Flow
• Key Roles in the Claims Process
• Pre & Post Loss Actions
• The Claims Consultancy Process
![Page 3: Claims from a Brokers Perspective - PIIpii.com.pk/wp-content/uploads/2018/07/Mr.-Michael-van-Bergen.pdf · •Forced shut down on 13th March 2014 when a gas heat exchanger developed](https://reader033.vdocuments.mx/reader033/viewer/2022052000/601242f85c5e2d2d6659e121/html5/thumbnails/3.jpg)
Marsh Overview
![Page 4: Claims from a Brokers Perspective - PIIpii.com.pk/wp-content/uploads/2018/07/Mr.-Michael-van-Bergen.pdf · •Forced shut down on 13th March 2014 when a gas heat exchanger developed](https://reader033.vdocuments.mx/reader033/viewer/2022052000/601242f85c5e2d2d6659e121/html5/thumbnails/4.jpg)
MARSH 311 February 2016
Marsh – What We Do
• NOT a (Re)Insurance Company
– Our Loyalty is to the Insured
• Services Include:
– Risk Evaluation/Analysis (e.g. Estimated Max. Loss study)
– Risk Transfer Advisor
– Risk Consultant
– Claims management and collection
• Intermediary within the Insurance Market
– Understanding & know-how
– Relations
– Communication to manage expectations
![Page 5: Claims from a Brokers Perspective - PIIpii.com.pk/wp-content/uploads/2018/07/Mr.-Michael-van-Bergen.pdf · •Forced shut down on 13th March 2014 when a gas heat exchanger developed](https://reader033.vdocuments.mx/reader033/viewer/2022052000/601242f85c5e2d2d6659e121/html5/thumbnails/5.jpg)
MARSH
Marsh Global Energy & Power Hubs
4February 11, 2016
![Page 6: Claims from a Brokers Perspective - PIIpii.com.pk/wp-content/uploads/2018/07/Mr.-Michael-van-Bergen.pdf · •Forced shut down on 13th March 2014 when a gas heat exchanger developed](https://reader033.vdocuments.mx/reader033/viewer/2022052000/601242f85c5e2d2d6659e121/html5/thumbnails/6.jpg)
MARSH
Marsh Global Energy & Power ClaimsScale & Reach…
![Page 7: Claims from a Brokers Perspective - PIIpii.com.pk/wp-content/uploads/2018/07/Mr.-Michael-van-Bergen.pdf · •Forced shut down on 13th March 2014 when a gas heat exchanger developed](https://reader033.vdocuments.mx/reader033/viewer/2022052000/601242f85c5e2d2d6659e121/html5/thumbnails/7.jpg)
Insurance Contract Flow
![Page 8: Claims from a Brokers Perspective - PIIpii.com.pk/wp-content/uploads/2018/07/Mr.-Michael-van-Bergen.pdf · •Forced shut down on 13th March 2014 when a gas heat exchanger developed](https://reader033.vdocuments.mx/reader033/viewer/2022052000/601242f85c5e2d2d6659e121/html5/thumbnails/8.jpg)
How does Reinsurance work?
7
• Insured/Assured
– The person(s) or entity protected under a contract of insurance
• Local Insurer / Reinsured / Cedant
– The insurance company that undertakes to indemnify for losses
• Reinsurance/Insurance Broker (Marsh)
– A broker is a full-time specialist with professional skills in handlinginsurance business
• Reinsurers / Underwriters (Various)
– Insurer of an insurer. The insurer who accepts by way ofreinsurance the whole or part of risks or exposures assumed byanother insurer
![Page 9: Claims from a Brokers Perspective - PIIpii.com.pk/wp-content/uploads/2018/07/Mr.-Michael-van-Bergen.pdf · •Forced shut down on 13th March 2014 when a gas heat exchanger developed](https://reader033.vdocuments.mx/reader033/viewer/2022052000/601242f85c5e2d2d6659e121/html5/thumbnails/9.jpg)
MARSH 811 February 2016
How does Reinsurance work?
Insured Cedant
Reinsurer #2
InsuredLocal Insurer
/ Cedant Reinsurers
Reinsurer #1
Reinsurer #3
Reinsurer #4
Reinsurer #5
Reinsurer #6
Reinsurance Policy
Marsh
Reinsurance Broker
Marsh
![Page 10: Claims from a Brokers Perspective - PIIpii.com.pk/wp-content/uploads/2018/07/Mr.-Michael-van-Bergen.pdf · •Forced shut down on 13th March 2014 when a gas heat exchanger developed](https://reader033.vdocuments.mx/reader033/viewer/2022052000/601242f85c5e2d2d6659e121/html5/thumbnails/10.jpg)
The Claims Procedure
![Page 11: Claims from a Brokers Perspective - PIIpii.com.pk/wp-content/uploads/2018/07/Mr.-Michael-van-Bergen.pdf · •Forced shut down on 13th March 2014 when a gas heat exchanger developed](https://reader033.vdocuments.mx/reader033/viewer/2022052000/601242f85c5e2d2d6659e121/html5/thumbnails/11.jpg)
MARSH 1011 February 2016
![Page 12: Claims from a Brokers Perspective - PIIpii.com.pk/wp-content/uploads/2018/07/Mr.-Michael-van-Bergen.pdf · •Forced shut down on 13th March 2014 when a gas heat exchanger developed](https://reader033.vdocuments.mx/reader033/viewer/2022052000/601242f85c5e2d2d6659e121/html5/thumbnails/12.jpg)
Key insurance roles in the claims process
![Page 13: Claims from a Brokers Perspective - PIIpii.com.pk/wp-content/uploads/2018/07/Mr.-Michael-van-Bergen.pdf · •Forced shut down on 13th March 2014 when a gas heat exchanger developed](https://reader033.vdocuments.mx/reader033/viewer/2022052000/601242f85c5e2d2d6659e121/html5/thumbnails/13.jpg)
MARSH
(Re) Insurer‟s role in the claims process
• Accept notification and appoint appropriate expertise
• Be the focal point for the Insured / broker and following market
• Accurate reserving
• Establish validity of the claim (coverage)
• Lead negotiations
• Pay valid claims
12
![Page 14: Claims from a Brokers Perspective - PIIpii.com.pk/wp-content/uploads/2018/07/Mr.-Michael-van-Bergen.pdf · •Forced shut down on 13th March 2014 when a gas heat exchanger developed](https://reader033.vdocuments.mx/reader033/viewer/2022052000/601242f85c5e2d2d6659e121/html5/thumbnails/14.jpg)
MARSH
Third party experts in the claims process
• Adjuster (s)
– Impartial / present on the facts
– Selected jointly by Insurers and Insured
– Key contact and controlling influence in the claims process.
• Independent Engineers
– Civil, mechanical, material failure experts, chemical etc
– Used for both RCA analysis and quantum evaluation
• Forensic Accountants
– Certify records, looking at trends in production etc.
– Claims preparation
• Lawyers
– 1st party look at coverage, advise market on case law
– 3rd party, monitor legal proceedings
13
![Page 15: Claims from a Brokers Perspective - PIIpii.com.pk/wp-content/uploads/2018/07/Mr.-Michael-van-Bergen.pdf · •Forced shut down on 13th March 2014 when a gas heat exchanger developed](https://reader033.vdocuments.mx/reader033/viewer/2022052000/601242f85c5e2d2d6659e121/html5/thumbnails/15.jpg)
Preparation & Prevention Pre-Loss
![Page 16: Claims from a Brokers Perspective - PIIpii.com.pk/wp-content/uploads/2018/07/Mr.-Michael-van-Bergen.pdf · •Forced shut down on 13th March 2014 when a gas heat exchanger developed](https://reader033.vdocuments.mx/reader033/viewer/2022052000/601242f85c5e2d2d6659e121/html5/thumbnails/16.jpg)
MARSH
Claims ProceduresPre-incident action plan
• Appoint key contacts for claims notification and information gathering
• Understand what the policy covers / conditions that apply
• Insurance awareness training
• Distribute and be familiar with the Claims Manual
15
![Page 17: Claims from a Brokers Perspective - PIIpii.com.pk/wp-content/uploads/2018/07/Mr.-Michael-van-Bergen.pdf · •Forced shut down on 13th March 2014 when a gas heat exchanger developed](https://reader033.vdocuments.mx/reader033/viewer/2022052000/601242f85c5e2d2d6659e121/html5/thumbnails/17.jpg)
Actions in the event of an incident
![Page 18: Claims from a Brokers Perspective - PIIpii.com.pk/wp-content/uploads/2018/07/Mr.-Michael-van-Bergen.pdf · •Forced shut down on 13th March 2014 when a gas heat exchanger developed](https://reader033.vdocuments.mx/reader033/viewer/2022052000/601242f85c5e2d2d6659e121/html5/thumbnails/18.jpg)
MARSH
“Actions taken during the first hours and
days following the occurrence of an
incident are extremely important and a
well prepared Insured, who executes best
practice, will generally be able to optimise
(in both speed & quantum) their recovery
from the insurance programme.
”17
![Page 19: Claims from a Brokers Perspective - PIIpii.com.pk/wp-content/uploads/2018/07/Mr.-Michael-van-Bergen.pdf · •Forced shut down on 13th March 2014 when a gas heat exchanger developed](https://reader033.vdocuments.mx/reader033/viewer/2022052000/601242f85c5e2d2d6659e121/html5/thumbnails/19.jpg)
MARSH 18
Claim ProceduresPost incident actions
• Take reasonable steps to mitigate the loss. Act as a prudent uninsured
• Prior to dismantling / repair work, take photographs
• Preserve damaged equipment for further inspection
– protect from the elements
• Notification to third parties holding them responsible
– protect Insurers rights of recovery against third parties
![Page 20: Claims from a Brokers Perspective - PIIpii.com.pk/wp-content/uploads/2018/07/Mr.-Michael-van-Bergen.pdf · •Forced shut down on 13th March 2014 when a gas heat exchanger developed](https://reader033.vdocuments.mx/reader033/viewer/2022052000/601242f85c5e2d2d6659e121/html5/thumbnails/20.jpg)
MARSH 19
Claim ProceduresPost incident actions
• Effect temporary / emergency repairs required to resume operations
• Obtain witness statements as soon as possible
• If applicable, restore fire protection to site
![Page 21: Claims from a Brokers Perspective - PIIpii.com.pk/wp-content/uploads/2018/07/Mr.-Michael-van-Bergen.pdf · •Forced shut down on 13th March 2014 when a gas heat exchanger developed](https://reader033.vdocuments.mx/reader033/viewer/2022052000/601242f85c5e2d2d6659e121/html5/thumbnails/21.jpg)
MARSH 20
Claim ProceduresPost incident actions
• Open a Claim File
Duplicate all information handed to other parties
Document everything
• All expenses relating to the loss should be carefully recorded to separate
cost-centre(s)
![Page 22: Claims from a Brokers Perspective - PIIpii.com.pk/wp-content/uploads/2018/07/Mr.-Michael-van-Bergen.pdf · •Forced shut down on 13th March 2014 when a gas heat exchanger developed](https://reader033.vdocuments.mx/reader033/viewer/2022052000/601242f85c5e2d2d6659e121/html5/thumbnails/22.jpg)
MARSH 21
Claim ProceduresPost incident actions
• Third partly liability claims:
– Do not admit to or assume responsibility / fault (even verbally)
– Co-operate fully with legal authorities
– After initial contact, limit communications with any third party claimants
– Any communication received from a 3rd party should be forwarded
without reply to your broker
![Page 23: Claims from a Brokers Perspective - PIIpii.com.pk/wp-content/uploads/2018/07/Mr.-Michael-van-Bergen.pdf · •Forced shut down on 13th March 2014 when a gas heat exchanger developed](https://reader033.vdocuments.mx/reader033/viewer/2022052000/601242f85c5e2d2d6659e121/html5/thumbnails/23.jpg)
The Claims Consultancy Process
![Page 24: Claims from a Brokers Perspective - PIIpii.com.pk/wp-content/uploads/2018/07/Mr.-Michael-van-Bergen.pdf · •Forced shut down on 13th March 2014 when a gas heat exchanger developed](https://reader033.vdocuments.mx/reader033/viewer/2022052000/601242f85c5e2d2d6659e121/html5/thumbnails/24.jpg)
MARSH
Are contracting parties expectations aligned from the start?
Customer Focus
People / Business
Loss Control
Communication/Media
Regulatory bodies
Shareholders / Partners
Insurer Focus
Cost
Expert Access
Communication
Reinsurance
Coverage
![Page 25: Claims from a Brokers Perspective - PIIpii.com.pk/wp-content/uploads/2018/07/Mr.-Michael-van-Bergen.pdf · •Forced shut down on 13th March 2014 when a gas heat exchanger developed](https://reader033.vdocuments.mx/reader033/viewer/2022052000/601242f85c5e2d2d6659e121/html5/thumbnails/25.jpg)
MARSH
Are contracting parties expectations aligned from the start?
![Page 26: Claims from a Brokers Perspective - PIIpii.com.pk/wp-content/uploads/2018/07/Mr.-Michael-van-Bergen.pdf · •Forced shut down on 13th March 2014 when a gas heat exchanger developed](https://reader033.vdocuments.mx/reader033/viewer/2022052000/601242f85c5e2d2d6659e121/html5/thumbnails/26.jpg)
Preparation &
Prevention
Important to start on the right foot - set the tone
for the way the claim will proceed
Understand the clients business, client training, wording
analysis, claims protocol, provide claims data, case
studies
Notification and Acknowledgement
• Attention to the notification clause:
“Claims likely to exceed the individual deductibles specified in the schedule shall be notified as soon as practicable but within 30 days after the occurrence to the insurers…”
• Insurers denying liability if position is prejudiced
• If in doubt, notify the loss
• Late:• Claim did not become apparent• Client not aware of coverage• Waiting to see if deductible breached
![Page 27: Claims from a Brokers Perspective - PIIpii.com.pk/wp-content/uploads/2018/07/Mr.-Michael-van-Bergen.pdf · •Forced shut down on 13th March 2014 when a gas heat exchanger developed](https://reader033.vdocuments.mx/reader033/viewer/2022052000/601242f85c5e2d2d6659e121/html5/thumbnails/27.jpg)
26
![Page 28: Claims from a Brokers Perspective - PIIpii.com.pk/wp-content/uploads/2018/07/Mr.-Michael-van-Bergen.pdf · •Forced shut down on 13th March 2014 when a gas heat exchanger developed](https://reader033.vdocuments.mx/reader033/viewer/2022052000/601242f85c5e2d2d6659e121/html5/thumbnails/28.jpg)
Preparation &
Prevention
Important to start on the right foot - set the tone
for the way the claim will proceed
Has the policy been triggered?
Understand the clients business, client training, wording
analysis, claims protocol, provide claims data, case
studies
Notification and Acknowledgement
Coverage
Coverage:
- 1st Stage to manage expectations
- Sub limits – ROW, Schedule B values
- Exclusions
![Page 29: Claims from a Brokers Perspective - PIIpii.com.pk/wp-content/uploads/2018/07/Mr.-Michael-van-Bergen.pdf · •Forced shut down on 13th March 2014 when a gas heat exchanger developed](https://reader033.vdocuments.mx/reader033/viewer/2022052000/601242f85c5e2d2d6659e121/html5/thumbnails/29.jpg)
Preparation &
Prevention
Important to start on the right foot - set the tone
for the way the claim will proceed
Has the policy been triggered?
Plan of action
Communicate loss to insurers
Prove your claim!
Understand the clients business, client training, wording
analysis, claims protocol, provide claims data, case
studies
Notification and Acknowledgement
Coverage
Claim Strategy
Insurer Contact
Information Gathering and Analysis
![Page 30: Claims from a Brokers Perspective - PIIpii.com.pk/wp-content/uploads/2018/07/Mr.-Michael-van-Bergen.pdf · •Forced shut down on 13th March 2014 when a gas heat exchanger developed](https://reader033.vdocuments.mx/reader033/viewer/2022052000/601242f85c5e2d2d6659e121/html5/thumbnails/30.jpg)
MARSH
• Assureds responsibility to prove their loss• FACS
• Insurers experts investigate• Damage• Root Cause• Costs
• Engage with Insurers
• Establish coverage early
• Pursue interim payments• What does this show clients?
• Communication with all parties• Talk about the issues• Never all black and white• Client dynamics, points of contact,
experience
Claim Procedures
29
Notification and Acknowledgement
Coverage
Claim Strategy
Insurer Contact
Information Gathering and Analysis
![Page 31: Claims from a Brokers Perspective - PIIpii.com.pk/wp-content/uploads/2018/07/Mr.-Michael-van-Bergen.pdf · •Forced shut down on 13th March 2014 when a gas heat exchanger developed](https://reader033.vdocuments.mx/reader033/viewer/2022052000/601242f85c5e2d2d6659e121/html5/thumbnails/31.jpg)
MARSH
Claim Procedures
30
Notification and Acknowledgement
Coverage
Claim Strategy
Insurer Contact
Information Gathering and Analysis
Negotiation
For more complex claims / areas of grey in the policy
Single point of contact with authority
Mediation
Satisfactory Settlement
![Page 32: Claims from a Brokers Perspective - PIIpii.com.pk/wp-content/uploads/2018/07/Mr.-Michael-van-Bergen.pdf · •Forced shut down on 13th March 2014 when a gas heat exchanger developed](https://reader033.vdocuments.mx/reader033/viewer/2022052000/601242f85c5e2d2d6659e121/html5/thumbnails/32.jpg)
MARSH
Claim Procedures
31
Notification and Acknowledgement
Coverage
Claim Strategy
Insurer Contact
Information Gathering and Analysis
Negotiation
If claim is successful then collection of funds from insurers will commence
Signed proof of loss required?Part of the negotiation stage
Collection procedure and time frame established
30 days
Communicate
Settlement
![Page 33: Claims from a Brokers Perspective - PIIpii.com.pk/wp-content/uploads/2018/07/Mr.-Michael-van-Bergen.pdf · •Forced shut down on 13th March 2014 when a gas heat exchanger developed](https://reader033.vdocuments.mx/reader033/viewer/2022052000/601242f85c5e2d2d6659e121/html5/thumbnails/33.jpg)
MARSH 3211 February 2016
SettlementPayment Schedules
![Page 34: Claims from a Brokers Perspective - PIIpii.com.pk/wp-content/uploads/2018/07/Mr.-Michael-van-Bergen.pdf · •Forced shut down on 13th March 2014 when a gas heat exchanger developed](https://reader033.vdocuments.mx/reader033/viewer/2022052000/601242f85c5e2d2d6659e121/html5/thumbnails/34.jpg)
MARSH 3311 February 2016
How a Claim is Collected and Paid
Cedant
Reinsurer #2
InsuredLocal Insurer / Reinsured
Reinsurers
Reinsurer #1
Reinsurer #3
Reinsurer #4
Reinsurer #5
Reinsurer #6
Marsh
Reinsurance Broker
Insured
Marsh
![Page 35: Claims from a Brokers Perspective - PIIpii.com.pk/wp-content/uploads/2018/07/Mr.-Michael-van-Bergen.pdf · •Forced shut down on 13th March 2014 when a gas heat exchanger developed](https://reader033.vdocuments.mx/reader033/viewer/2022052000/601242f85c5e2d2d6659e121/html5/thumbnails/35.jpg)
MARSH
Claim Procedures
34
Notification and Acknowledgement
Coverage
Claim Strategy
Insurer Contact
Information Gathering and Analysis
Negotiation
Settlement
Subrogation Management
• Claim does not always end at settlement; insurers may decide to subrogate to recover funds from third parties responsible for loss.
• Process can take many years
• Marsh will stay involved and protect client interests
• Insurers right• We always encourage clients to protect / not
prejudice those rights
• We partner you in this respect
![Page 36: Claims from a Brokers Perspective - PIIpii.com.pk/wp-content/uploads/2018/07/Mr.-Michael-van-Bergen.pdf · •Forced shut down on 13th March 2014 when a gas heat exchanger developed](https://reader033.vdocuments.mx/reader033/viewer/2022052000/601242f85c5e2d2d6659e121/html5/thumbnails/36.jpg)
Preparation &
Prevention
Important to start on the right foot - set the tone
for the way the claim will proceed
Has the policy been triggered?
Plan of action
Communicate loss to insurers
Prove your claim!
Understand the clients business, client training,
wording analysis, claims protocol, provide claims
data, case studies
Lessons learnt, feedback to placing team, training
opportunity for colleagues
What is the desired outcome?
Collection of funds
Are the clients rights being protected?
Notification and Acknowledgement
Coverage
Claim Strategy
Insurer Contact
Information Gathering and Analysis
Negotiation
Settlement
Subrogation Management
Post Loss Analysis
![Page 37: Claims from a Brokers Perspective - PIIpii.com.pk/wp-content/uploads/2018/07/Mr.-Michael-van-Bergen.pdf · •Forced shut down on 13th March 2014 when a gas heat exchanger developed](https://reader033.vdocuments.mx/reader033/viewer/2022052000/601242f85c5e2d2d6659e121/html5/thumbnails/37.jpg)
![Page 38: Claims from a Brokers Perspective - PIIpii.com.pk/wp-content/uploads/2018/07/Mr.-Michael-van-Bergen.pdf · •Forced shut down on 13th March 2014 when a gas heat exchanger developed](https://reader033.vdocuments.mx/reader033/viewer/2022052000/601242f85c5e2d2d6659e121/html5/thumbnails/38.jpg)
MARSH 3711 February 2016
Key Exclusion Buy-Backs
• Machinery Breakdown
• Business Interruption
• Terrorism
• Cyber
![Page 39: Claims from a Brokers Perspective - PIIpii.com.pk/wp-content/uploads/2018/07/Mr.-Michael-van-Bergen.pdf · •Forced shut down on 13th March 2014 when a gas heat exchanger developed](https://reader033.vdocuments.mx/reader033/viewer/2022052000/601242f85c5e2d2d6659e121/html5/thumbnails/39.jpg)
Wordings
![Page 40: Claims from a Brokers Perspective - PIIpii.com.pk/wp-content/uploads/2018/07/Mr.-Michael-van-Bergen.pdf · •Forced shut down on 13th March 2014 when a gas heat exchanger developed](https://reader033.vdocuments.mx/reader033/viewer/2022052000/601242f85c5e2d2d6659e121/html5/thumbnails/40.jpg)
MARSH 3911 February 2016
Wordings
• Contract Certainty
• Standard market Energy Wordings:
– EED 8/86 – COW, Re-drill and S&P
– Welcar 2001 – Offshore Construction
– London Standard Platform Form – Platform Installations
– JR2005 – LOPI, ICOW
– LSW244 – Casualty/Liability Insurance
• Package & specific alterations
![Page 41: Claims from a Brokers Perspective - PIIpii.com.pk/wp-content/uploads/2018/07/Mr.-Michael-van-Bergen.pdf · •Forced shut down on 13th March 2014 when a gas heat exchanger developed](https://reader033.vdocuments.mx/reader033/viewer/2022052000/601242f85c5e2d2d6659e121/html5/thumbnails/41.jpg)
MARSH
The importance of every detail within a policy wording
Version 1:
• “There shall be no liability under this insurance in respect of loss, damage
or expense caused by normal wear and tear, corrosion, rusting, error in
design.”
Version 2:
• “There shall be no liability under this insurance in respect of loss, damage
or expense caused by normal; wear and tear, corrosion, rusting, error in
design.”
• Answer: „abnormal‟ corrosion etc. in version 2 may fall outside the scope of
the exclusion.
![Page 42: Claims from a Brokers Perspective - PIIpii.com.pk/wp-content/uploads/2018/07/Mr.-Michael-van-Bergen.pdf · •Forced shut down on 13th March 2014 when a gas heat exchanger developed](https://reader033.vdocuments.mx/reader033/viewer/2022052000/601242f85c5e2d2d6659e121/html5/thumbnails/42.jpg)
MARSH 4111 February 2016
Scenario #1
Policy Cover: All Risks of Direct PD inc. Machinery Breakdown
Incident
• Natural gas processing plant, Egypt
• Forced shut down on 13th March 2014 when a gas heat exchanger developed a leak
• Heat exchanger was replaced with a spare and returned to operation on 30th March 2014, a
forced outage of 17 days.
The process requires the feed gas to
pass through heat exchangers (referred to locally as
cold boxes) which are housed in one structure.
![Page 43: Claims from a Brokers Perspective - PIIpii.com.pk/wp-content/uploads/2018/07/Mr.-Michael-van-Bergen.pdf · •Forced shut down on 13th March 2014 when a gas heat exchanger developed](https://reader033.vdocuments.mx/reader033/viewer/2022052000/601242f85c5e2d2d6659e121/html5/thumbnails/43.jpg)
MARSH 4211 February 2016
Scenario #1
![Page 44: Claims from a Brokers Perspective - PIIpii.com.pk/wp-content/uploads/2018/07/Mr.-Michael-van-Bergen.pdf · •Forced shut down on 13th March 2014 when a gas heat exchanger developed](https://reader033.vdocuments.mx/reader033/viewer/2022052000/601242f85c5e2d2d6659e121/html5/thumbnails/44.jpg)
MARSH 4311 February 2016
Scenario #1
![Page 45: Claims from a Brokers Perspective - PIIpii.com.pk/wp-content/uploads/2018/07/Mr.-Michael-van-Bergen.pdf · •Forced shut down on 13th March 2014 when a gas heat exchanger developed](https://reader033.vdocuments.mx/reader033/viewer/2022052000/601242f85c5e2d2d6659e121/html5/thumbnails/45.jpg)
MARSH 4411 February 2016
Scenario #1
![Page 46: Claims from a Brokers Perspective - PIIpii.com.pk/wp-content/uploads/2018/07/Mr.-Michael-van-Bergen.pdf · •Forced shut down on 13th March 2014 when a gas heat exchanger developed](https://reader033.vdocuments.mx/reader033/viewer/2022052000/601242f85c5e2d2d6659e121/html5/thumbnails/46.jpg)
MARSH 4511 February 2016
Scenario #1
Cause
RCA conducted with OEM and independent consultant. The possible causes investigated were:
• Design Fault - design complies with ALPEMA standard
• Operational Issues:
– Design pressures were not exceeded
– Operated within temperature limits
– No feed flow fluctuation
• Operating Regime:
– Start-up and Shut-down procedures reviewed and no issues noted
• Manufacturer Defect:
– No Brazing flaws were found
– No problem with materials used
• Stress Corrosion:
– No problem in terms of Hg liquid metal embrittlement
– Some mineral particles were found on fractured surfaces. It is conceivable that these may have come
from upstream of the exchangers and over a period of time could have resulted in the erosion
mechanism; causing the failure
![Page 47: Claims from a Brokers Perspective - PIIpii.com.pk/wp-content/uploads/2018/07/Mr.-Michael-van-Bergen.pdf · •Forced shut down on 13th March 2014 when a gas heat exchanger developed](https://reader033.vdocuments.mx/reader033/viewer/2022052000/601242f85c5e2d2d6659e121/html5/thumbnails/47.jpg)
MARSH 4611 February 2016
Scenario #2
Policy Cover: Offshore CAR All Risks
Incident
• 2013 Pipelay Campaign Project, comprising the replacement of three existing pipelines.
• Laying of a 30-inch Oil Pipeline commenced on 21 January 2014.
• At the time of incident the contractor had completed 19 pipeline joints from the Platform.
• Buoyancy tanks are used to aid the installation process.
Whilst laying joint 20, Buoyancy Tank No.3 became
dislodged and eventually detached from the pipeline.
Over the course of the following hour Buoyancy Tanks
Nos.1, 2 and 4 also became detached.
![Page 48: Claims from a Brokers Perspective - PIIpii.com.pk/wp-content/uploads/2018/07/Mr.-Michael-van-Bergen.pdf · •Forced shut down on 13th March 2014 when a gas heat exchanger developed](https://reader033.vdocuments.mx/reader033/viewer/2022052000/601242f85c5e2d2d6659e121/html5/thumbnails/48.jpg)
MARSH 4711 February 2016
Scenario #2
Whilst backing up the pipeline in order to re-
Install the buoyancy tanks, a buckle was
discovered at Joint No.5.
Unable to recover the pipeline, a decision was
made to cut and perform an emergency
abandonment.
During the abandonment process, minor
damage was sustained to three existing
subsea pipelines.
Cause
• Buckle was due to overstress created by failure to maintain the required tension in the pipeline
• Failure of the Buoyancy Tank straps was due to the excessive load concentration points,
which weakened the straps beyond the breaking load.
![Page 49: Claims from a Brokers Perspective - PIIpii.com.pk/wp-content/uploads/2018/07/Mr.-Michael-van-Bergen.pdf · •Forced shut down on 13th March 2014 when a gas heat exchanger developed](https://reader033.vdocuments.mx/reader033/viewer/2022052000/601242f85c5e2d2d6659e121/html5/thumbnails/49.jpg)
MARSH 4811 February 2016
Scenario #2
Cause
• Deviation from approved installation procedures
• Improper procedure for securing Buoyancy Tanks
• Lack of proper supervision and control
• Inadequate development of procedures – pipeline abandonment & recovery
![Page 50: Claims from a Brokers Perspective - PIIpii.com.pk/wp-content/uploads/2018/07/Mr.-Michael-van-Bergen.pdf · •Forced shut down on 13th March 2014 when a gas heat exchanger developed](https://reader033.vdocuments.mx/reader033/viewer/2022052000/601242f85c5e2d2d6659e121/html5/thumbnails/50.jpg)
MARSH 4911 February 2016
Scenario #2
Costs
Wreck Recovery
Insured – Engineering Consultancy $568,007
EPC – Engineering, Pipeline Recovery, Project Management $10,721,568
$11,289,575
Standby Charges
EPC – Waiting on Weather $8,109,941
EPC – Waiting on Permit $2,110,159
$10,220,100
Repairs
Insured – Materials & repairs $531,822
$22,041,497
![Page 51: Claims from a Brokers Perspective - PIIpii.com.pk/wp-content/uploads/2018/07/Mr.-Michael-van-Bergen.pdf · •Forced shut down on 13th March 2014 when a gas heat exchanger developed](https://reader033.vdocuments.mx/reader033/viewer/2022052000/601242f85c5e2d2d6659e121/html5/thumbnails/51.jpg)
MARSH 5011 February 2016
Scenario #2
Adjusted Claim
Cost Insured EPC Total
Wreck Removal $568,007 $8,256,913 $8,824,920
Standby Charges (Marine Spread) $0 $2,500,000 $2,500,000
Repairs – Reinstallation up to joint 19 $531,822 $0 $531,822
Total $1,099,829 $10,756,913 $11,856,742
Deductible $0 $1,500,000
Net Claim $1,099,829 $9,256,913 $10,356,742
![Page 52: Claims from a Brokers Perspective - PIIpii.com.pk/wp-content/uploads/2018/07/Mr.-Michael-van-Bergen.pdf · •Forced shut down on 13th March 2014 when a gas heat exchanger developed](https://reader033.vdocuments.mx/reader033/viewer/2022052000/601242f85c5e2d2d6659e121/html5/thumbnails/52.jpg)