Cutting Tools | Abrasives

CITCO CiBN™ High-performance PcBN cutting tools

— Newest generation of PcBN grade formulations & latest advances in synthesis research— Individually matched grades with high-performance coatings— Both high density nano-structured mono-, and multi-layer coatings are offered— Increased utility range of the insert with excellent balance between chemical resistance & toughness— The complete CiBN portfolio covers the PcBN application demands— Standard offering allows for quick delivery

Highly engineered standard, semi-standard & custom designs

Index

CITCO CiBN™ Series Range 1

Nomenclature, insert & edge geometry 2

Insert structure & format 3

Standard insert designs 4

Standard minitip insert designs 5

Cutting Tools | Abrasives range of products 6

CiBN 833 CiBN 286

CiBN 755 CiBN 278

GENERAL: — Low cBN content

— Ultra fine grain structure

— Extreme high resistance to crater wear

— Able to achieve sub-micron surface finish

APPLICATION: — For moderately interrupted and high speed continuous hard turning applications

GENERAL: — High cBN content

— Multimodal grain structure

— Extreme high resistance to flank wear

— Good combination of toughness and resistance to crater wear

APPLICATION: — Ideal for most powdered metal & cast iron applications

— Used in heavily interrupted turning and hard milling of hardened steel

— Used in turning and milling of cast irons

GENERAL:— Low to medium cBN content

— Fine grain structure

— High resistance to crater wear

— Very good resistance to flank wear

APPLICATION: — For continuous to lightly interrupted turning of hardened steels

GENERAL: — High content, solid cBN

— Multi-modal grain structure

— Very high toughness and resistance to flank wear

APPLICATION: — Used in heavily interrupted turning and hard milling of hardened steels

— Used in very intense applications – high depth of cut, heavy interruptions

— Excels in high chrome cast iron and other specialty irons

GENERAL:— Medium cBN content

— Bimodal fine grain structure

— High toughness, along with high resistance to crater wear

— Extreme resistance to flank wear

APPLICATION: — For moderate to heavy interrupted turning of hardened steels

— Excels in abrasive tool steels and bearing steels

CiBN 577 CiBN 287

GENERAL: — High content, solid cBN

— Unimodal grain structure

— Very favorable combination of toughness and abrasive wear

APPLICATION: — Used in turning and milling of cast irons and powdered metals

— Proven utility grade1

Nomenclature, insert & edge geometry

APPLICATION RANGE

2000 2000

200

300

400

500

600

700

800

1 6 11 16 21 26 31

Cut

ting

Spee

d (S

FM)

Application SeverityH05 H10 H15 H20 H25 H30 H35

CiBN 932

CiBN 755CiBN 577

CiBN 286

NOMENCLATURE

CiBN 755A H4F A1 01 NPCNGA120408 / CNGA432ISO nomenclature

PcBN grade

Format

# of corners Tip size

Edge prep

Coating

Special features

ANSI nomenclature

“The CITCO CiBN™ series is the PcBN cutting tool solution, offering highly engineered off-the-shelf and custom options that provide both excellent toughness and wear resistance, while increasing tool life and production, thanks to the optimized cBN grain size distribution and binder technology”

2

Insert structure & format

Edge Advantages Disadvantages

Sharp, positive, or neutral edge— Lower cutting forces— Lower temperatures— Lower tool/workpiece deflection

— Weaker edge - less resistant to impacts & high cutting forces

Strong, negative edge

— Higher resistance to edge chipping in interruption cutting— Can be a higher quality edge (from honing)

— Higher cutting forces, temperatures & tool or workpiece deflection

Workpiece materialOperating conditions

Speed (ft./min.) Feed (in./rev.)

Hardened steels 400 - 500 .004 - .008

Gray cast irons <240 HBN >240 HBN

1500 - 3500 1000 - 2000

.010 - .020 .010 - .020

White alloy cast iron 300 - 600 .010 - .030

Super alloys 500 - 1000 .004 - .010

Powder mteal 300 - 1000 .003 - .008

Thermal spray 500 - 1000 .003 - .008

Bearing steels 375 - 500 .002 - .008

SolidHybrid

Tipped Full Top

AVAILABLE FORMATS

VICKERS HARDNESS CHART OF SELECTED HARD MATERIALS

3

Standard insert designs

CT numbers ISO ANSI Grade NomenclatureHybrid

CT60000 CNGA 120404 CNGA 431 Continuous hard turning H4F C3 05 00CT60001 CNGA 120408 CNGA 432 Continuous hard turning H4F C3 05 00CT60002 CNGA 120412 CNGA 433 Continuous hard turning H4F C3 05 00CT60003 DNGA 150404 DNGA 431 Continuous hard turning H4F C3 05 00CT60004 DNGA 150408 DNGA 432 Continuous hard turning H4F C3 05 00CT60005 VNGA 160404 VNGA 331 Continuous hard turning H4F C3 05 00CT60006 VNGA 120408 VNGA 332 Continuous hard turning H4F C3 05 00CT60007 CNGA 120404 CNGA 431 Continuous to lightly interrupted turning H4F C4 02 00CT60008 CNGA 120408 CNGA 432 Continuous to lightly interrupted turning H4F C4 02 00CT60009 CNGA 120412 CNGA 433 Continuous to lightly interrupted turning H4F C4 02 00CT60010 DNGA 150408 DNGA 432 Continuous to lightly interrupted turning H4F C4 02 00CT60011 DNGA 150412 DNGA 433 Continuous to lightly interrupted turning H4F C4 02 00CT60012 VNGA 160404 VNGA 331 Continuous to lightly interrupted turning H4F C4 02 00CT60013 VNGA 160408 VNGA 332 Continuous to lightly interrupted turning H4F C4 02 00CT60014 CNGA 120404 CNGA 431 Continuous to lightly interrupted turning H4F E4 02 00CT60015 CNGA 120408 CNGA 432 Continuous to lightly interrupted turning H4F E4 02 00CT60016 CNGA 120412 CNGA 433 Continuous to lightly interrupted turning H4F E4 02 00CT60017 DNGA 150408 DNGA 432 Continuous to lightly interrupted turning H4F E4 02 00CT60018 DNGA 150412 DNGA 433 Continuous to lightly interrupted turning H4F E4 02 00CT60019 VNGA 160404 VNGA 331 Continuous to lightly interrupted turning H4F E4 02 00CT60020 VNGA 160408 VNGA 332 Continuous to lightly interrupted turning H4F E4 02 00CT60021 CNGA 120404 CNGA 431 Moderate to heavy interrupted turning H4F C4 02 00CT60022 CNGA 120408 CNGA 432 Moderate to heavy interrupted turning H4F C4 02 00CT60023 CNGA 120412 CNGA 433 Moderate to heavy interrupted turning H4F C4 02 00CT60024 DNGA 150408 DNGA 432 Moderate to heavy interrupted turning H4F C4 02 00CT60025 DNGA 150412 DNGA 433 Moderate to heavy interrupted turning H4F C4 02 00CT60026 VNGA 160404 VNGA 331 Moderate to heavy interrupted turning H4F C4 02 00CT60027 VNGA 160408 VNGA 332 Moderate to heavy interrupted turning H4F C4 02 00CT60028 CNGA 120404 CNGA 431 Moderate to heavy interrupted turning H4F E4 02 00CT60029 CNGA 120408 CNGA 432 Moderate to heavy interrupted turning H4F E4 02 00CT60030 CNGA 120412 CNGA 433 Moderate to heavy interrupted turning H4F E4 02 00CT60031 DNGA 150408 DNGA 432 Moderate to heavy interrupted turning H4F E4 02 00CT60032 DNGA 150412 DNGA 433 Moderate to heavy interrupted turning H4F E4 02 00CT60033 VNGA 160404 VNGA 331 Moderate to heavy interrupted turning H4F E4 02 00CT60034 VNGA 160408 VNGA 332 Moderate to heavy interrupted turning H4F E4 02 00

4

Fives creates a unique advantage by applying 80 years of experience in custom cutting tool solutions to a standard portfolio for improved consistency, reliability, & unmatched performance

* Additional ISO/ANSI shapes and sizes available. All CiBN grades available in all shapes and sizes.

Standard insert designs

CT numbers ISO ANSI Grade NomenclatureMinitip

CT60035 CCGW 060204 CCGW 2151 Continuous to lightly interrupted turning T2M D4 06 00CT60036 CCGW 060204 CCGW 2151 Moderate to heavy interrupted turning T2M D4 06 00CT60037 CCGW 060208 CCGW 2152 Continuous to lightly interrupted turning T2M D4 06 00CT60038 CCGW 060208 CCGW 2152 Moderate to heavy interrupted turning T2M D4 06 00CT60039 CCGW 09T304 CCGW 3251 Continuous to lightly interrupted turning T2M D4 06 00CT60040 CCGW 09T304 CCGW 3251 Moderate to heavy interrupted turning T2M D4 06 00CT60041 CCGW 09T308 CCGW 3252 Continuous to lightly interrupted turning T2M D4 06 00CT60042 CCGW 09T308 CCGW 3252 Moderate to heavy interrupted turning T2M D4 06 00CT60043 CNGA 120404 CNGA 431 Continuous to lightly interrupted turning T2M D4 06 00CT60044 CNGA 120404 CNGA 431 Moderate to heavy interrupted turning T2M D4 06 00CT60045 CNGA 120408 CNGA 432 Continuous to lightly interrupted turning T2M D4 06 00CT60046 CNGA 120408 CNGA 432 Moderate to heavy interrupted turning T2M D4 06 00CT60047 DNGA 150404 DNGA 431 Continuous to lightly interrupted turning T2M D4 06 00CT60048 DNGA 150404 DNGA 431 Moderate to heavy interrupted turning T2M D4 06 00CT60049 DNGA 150408 DNGA 432 Continuous to lightly interrupted turning T2M D4 06 00CT60050 DNGA 150408 DNGA 432 Moderate to heavy interrupted turning T2M D4 06 00CT60051 VNGA 160404 VNGA 331 Continuous to lightly interrupted turning T2M D4 06 00CT60052 VNGA 160404 VNGA 331 Moderate to heavy interrupted turning T2M D4 06 00CT60053 VNGA 160408 VNGA 332 Continuous to lightly interrupted turning T2M D4 06 00CT60054 VNGA 160408 VMGA 332 Moderate to heavy interrupted turning T2M D4 06 00CT60055 TNGA 160408 TNGA 332 Powdered metal & cast iron T2M D4 06 00CT60056 VBGW 160408 VBGW 332 Moderate to heavy interrupted turning T2M E4 06 00CT60057 CNGA 120412 CNGA 433 Moderate to heavy interrupted turning T2M C4 02 00

“The CITCO CiBN™ series PcBN cutting tool solution is available in both standard stock formats and custom engineered options.”

5

* Additional ISO/ANSI shapes and sizes available. All CiBN grades available in all shapes and sizes.

CONTACT US:

Fives Landis Corp. - (CITCO Tools)7605 Discovery Lane - Concord Twp., OH 44077 - USATel: +1 440 709 0700 - Fax: +1 440 709 0710Email: citcoinfo@fivesgroup.com

PCD & PCBN CUTTING TOOLS ROUND TOOLS MILLING CUTTERSEND MILLS & DRILLS— Turning

— Facing

— Forming

— Parting

— Milling

— Drilling

— Reaming

— Grooving

— Reaming

— Fly-cutting

— Wear parts

— Endmill

— Facemill

— Shellmill

— PCD

— PcBN

— CVD

— Veined

— Complex geometries

Fives Landis Corp. (Gardner Abrasives)481 Gardner Street - South Beloit, IL 61080 - USATel: +1 815 389 2251 - Fax: +1 815 389 5024Email: gardnerinfo@fivesgroup.com

Conventional:

— Double disc

— Cylinder

— Centerless

— Roll

— Regulating wheel

Superabrasive: — Centerless

— Double disc

— Fine grinding

— PCD & PcBN tool grind

— Tool & cutter grind

DIAMOND DRESSING TOOLS— Natural, CVD diamond & Peerless

— Turnable

— Wheel & Cup

— Single, multi & layered points

— Grit, form & shaped

— XL 2000 & TruGARD dressing systems

GRINDING WHEELS

www.fivesgroup.com

“Fives offers a full range of custom engineered CITCO diamond & cBN cutting tools, dressing tools and Gardner Abrasives & Superabrasive grinding wheels”

CITCO Tools:

Gardner Abrasives:

Copy

right

© 2

019

V1 5

/19

- Fi

ves

Lan

dis

Corp

. - A

ll rig

hts

reve

rved

.