china classification society, rules for pressure vessel

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  • 7/25/2019 China Classification Society, Rules for Pressure Vessel

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    GB 150-1 (2011) (Chinese): Pressure

    vessels - Part 1: General requirements

  • 7/25/2019 China Classification Society, Rules for Pressure Vessel

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  • 7/25/2019 China Classification Society, Rules for Pressure Vessel

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    ICS:23.020.30

    GB150.120XX

    GB 1501998

    1

    Pressure Vessels

    Part 1: General Requirements

    2011-- 2011--

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  • 7/25/2019 China Classification Society, Rules for Pressure Vessel

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    GB 150.12011

    I

    1 1

    2 2

    3 3

    4 5

    A 13

    B 14

    C 25

    D 28

    E 30

    F 31

    G / 32

  • 7/25/2019 China Classification Society, Rules for Pressure Vessel

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    GB 150.12011

    II

    GB 150

    1

    2

    3

    4

    GB 150 1 GB/T 1.12009

    GB1501998 1 3 B C

    GB1501998

    a

    b

    c

    3.0 2.7

    1.6 1.5

    Rp1.0

    d

    e

    f

    GB 1501989GB 1501998

  • 7/25/2019 China Classification Society, Rules for Pressure Vessel

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    GB 150.12011

    III

    1

    2

    3

    G

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    GB 150.12011

    1

    1

    1

    1.1

    1.2

    1.2.1 35MPa

    1.2.2

    1.3

    1.3.1 269900

    1.3.2 GB 150.2

    1.3.3

    1.4 GB 150.2~GB 150.4

    a GB151 b GB12337

    c JB/T 4731

    d JB/T 4710

    e JB/T 4734

    f JB/T 4745

    g JB/T 4755

    h JB/T 4756

    i NB/T 47011

    1.5 a 0.1MPa 0.02MPa

    b

    c

    d

    e

    f

    150mm

    g

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    GB 150.12011

    2

    1.6

    1.6.1

    a

    b

    c

    d

    1.6.2

    1.6.3

    1.6.4

    1.6.5 B

    1.7 GB 150.3

    a C b D

    c E

    2

    GB 150.2 2

    GB 150.3 3

    GB 150.4 4 GB 151

    GB 567

    GB/T 12241

    GB 12337

    GB/T

    JB 4708

    JB/T 4709

    JB/T 4710

    JB/T 4711

    JB/T 4730

    JB/T 4731

    JB 4732 2005

    JB/T 4734

    JB/T 4745

    JB/T 4755

    JB/T 4756

    NB/T 47002

    NB/T 47011

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    GB 150.12011

    3

    TSG R0004

    TSG R1001

    3

    3.1

    GB/T

    3.1.1

    pressure

    3.1.2

    operating pressure

    3.1.3

    design pressure

    3.1.4

    calculation pressure

    3.1.5

    test pressure

    3.1.6

    maximum allowable working pressure (MAWP)

    3.1.7

    design temperature

    3.1.8

    test temperature

    3.1.9

    minimum design metal temperature

  • 7/25/2019 China Classification Society, Rules for Pressure Vessel

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    GB 150.12011

    4

    3.1.10

    required thickness

    4.3.2

    3.1.11

    design thickness

    3.1.12

    nominal thickness

    3.1.13

    effective thickness

    3.1.14

    minimum required fabrication thickness

    3.1.15

    low-temperature pressure vessel

    20

    196

    3.2

    C mm

    C1 4.4.6.1mm

    C2 4.4.6.2mm

    Dimm

    EtMPa

    p MPa

    pT MPa

    Romm

    Rm MPa

    ReL(Rp0.2Rp1.0) 0.2%1.0%MPa

    ( )tp1.0t 2.0pteL RRR 0.2%1.0%MPatDR 10 MPatnR 10 1%MPa

    T MPa

    []MPa

    []t MPa

    [ ]

    t

    1

    MPa

    [ ]t2 MPa

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    GB 150.12011

    5

    [ ]tcr MPa

    1 mm

    2 mm

    e mm

    4

    4.1

    4.1.1

    4.1.2

    4.1.3

    4.1.4

    4.2

    4.2.1

    a

    b

    4.2.2 4.2.2.1

    UDSUsers Design

    Specification

    a

    b

    c

    d

    e

    f

    g

    4.2.2.2

    a

    b

    c

    d F

    e

    4.2.2.3

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    GB 150.12011

    6

    a

    b

    c

    d

    e

    1

    2

    3

    45

    6

    7

    4.3

    4.3.1

    GB 150.3

    JB 4732 C

    4.3.2

    a

    b 5%

    c

    d

    e

    f

    g

    h

    i

    j

    4.3.3

    a B

    b

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    GB 150.12011

    7

    c

    d

    1.25 0.1MPa

    0.1MPa

    e 2 2

    4.3.4

    a 0

    b

    c 1

    2

    3

    d

    4.3.5

    4.3.6 1

    21 CCC += 1

    4.3.6.1

    4.3.6.2

    a

    b

    c 1 mm

    4.3.7

    a 3 mm

    b 2 mm

    4.3.8

    4.4

    4.4.1 GB 150.2 1

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    GB 150.12011

    8

    2

    1

    MPa

    2.7

    mR 1.5

    eLR

    1.5

    teLR

    1.5

    tDR

    1.0

    tnR

    2.7

    mR 5.1

    2.0peL RR

    5.1

    t2.0p

    teL RR

    1.5

    tDR

    1.0

    tnR

    2.7

    mR 5.1

    2.0pR

    5.1

    t2.0pR

    1.5

    tDR

    1.0

    tnR

    2.7

    mR 5.1

    2.0pR

    5.1

    t2.0pR

    1.5

    tDR

    1.0

    tnR

    3.0

    mR 5.1

    2.0pR 5.1

    t 2.0pR

    3.0

    mR 5.1

    2.0pR

    5.1

    t2.0pR

    1

    t2.0p9.0 R 5.12.0pR

    2Rp1.0 Rtp1.0

    3 1.0105h1.5105h2.0105h

    2

    mm MPa

    M222.7

    teLR

    M24~M48

    2.5

    teLR

    M22

    (5.3

    t2.0p

    teL RR

    M24~M480.3

    t2.0p

    teL RR

    M52

    7.2

    t2.0p

    teL RR

    M226.1

    t2.0p

    teL RR

    M24~M48

    5.1

    t

    2.0p

    t

    eL RR

    1.5

    tDR

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    GB 150.12011

    9

    4.4.2 20 20

    4.4.3

    NB/T 47002 B2

    2

    [ ] [ ] [ ]

    21

    2

    t

    21

    t

    1t

    +

    += 2

    4.4.4 4.3.2

    1.2

    4.4.5

    aRo e3A

    oe094.0 RA =

    3

    b) GB150.3 4 B

    4B

    32 tAEB= 4

    c) [ ]t

    cr B []t

    4.5

    4.5.1

    4.5.1.1 ABCD 1

    a

    A

    b

    B

    A

    c

    C

    AB

    d ) D

    ABC

    4.5.1.2 E 1

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    GB 150.12011

    10

    1

    4.5.2

    4.5.2.1

    4.5.2.2

    a

    1 =1.0

    2 =0.85

    b

    1 =0.9

    2 =0.8

    4.5.2.3

    4.6

    4.6.1

    4.6.1.1

    4.6.1.2

    4.6.1.3 GB 150.4

    4.6.1.4

    GB 150.4

    4.6.1.5 4.6.1.3 4.6.1.4

    4.6.1.6 4.6.2.3

    4.6.1.7 2 2

    a)

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    GB 150.12011

    11

    b)

    c) 4.6.3

    4.6.2

    4.6.2.1 4.6.2.2 4.6.2.3

    a)

    b)

    4.6.2.2

    a

    [ ][ ]tT

    25.1

    pp = 5

    b

    [ ][ ]tT

    1.1

    pp = 6

    1 p

    2

    []/ []t

    3[]t

    4.6.2.3

    a

    pp 25.1T

    = 7

    b

    T1.1p= 8

    4.6.3 4.6.2.24.6.2.3

    a0.9ReL

    b0.8ReL

    ReL0.2%MPa

    4.6.4

    4.7

  • 7/25/2019 China Classification Society, Rules for Pressure Vessel

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    GB 150.12011

    12

    4.7.1

    4.7.2

    4.7.3

    4.7.4

    4.7.5

    4.8

    4.8.1 GB 150.3 D

    4.8.2

    4.9

    B

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    GB 150.12011

    13

    A

    A.1

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    GB 150.12011

    14

    B

    B.1

    B.1.1

    B.1.2

    B.1.3

    detonation 1 000m/s

    B.2

    B.2.1

    B.2.2

    B.2.3

    B.2.4

    B.2.5

    B.2.6

    B.3

    B.3.1

    B.3.2

    B.3.2.1

    10% 20kPa

    B.3.2.2

    1.05 16%

    30kPa

    B.3.2.3

  • 7/25/2019 China Classification Society, Rules for Pressure Vessel

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    GB 150.12011

    15

    21% B.3.2.1 B.3.2.2

    1.1

    B.3.3

    a

    b

    B.3.4

    B.3.5

    B.3.6

    B.3.7

    a

    b

    c

    d

    B.3.8

    B.3.9 a

    b

    B.3.10

    B.4

    B.4.1

    B.4.2

    B.4.3

    B.4.4

    B.4.5 15mm

    B.4.6 3%0.015MPa

    B.4.7

    a pw pz pz=1.05~1.1pw pz

  • 7/25/2019 China Classification Society, Rules for Pressure Vessel

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    GB 150.12011

    16

    0.18MPa pz pw

    b p pzppz

    B.4.8 GB/T 12241

    B.5

    B.5.1

    B.5.2

    B.5.3

    B.5.4

    B.5.5

    apsminpsmin

    B.1

    B.1 psmin

    psminMPa

    1.43pw

    1.25pw

    1.7pw

    1.1pw

    B.1

    b B.2

    cpb pbpsmin

    dp p pb

    B.2 MPa

    1/2 1/4 0

    0.300.40 0.045 0.025 0.025 0.015 0.010 0.010 0 0

    0.400.70 0.065 0.035 0.030 0.020 0.020 0.010 0 0

    0.701.00 0.085 0.045 0.040 0.020 0.020 0.010 0 0

    1.001.40 0.110 0.065 0.060 0.040 0.040 0.020 0 0

    1.402.50 0.160 0.085 0.080 0.040 0.040 0.020 0 0

    2.503.50 0.210 0.105 0.100 0.050 0.040 0.025 0 0

    3.50 6% 3% 3% 1.5% 1.5% 0.8% 0 0

    0.1 0 10% 0 5% 0 0

    0.3MPa

  • 7/25/2019 China Classification Society, Rules for Pressure Vessel

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    GB 150.12011

    17

    B.5.6

    B.5.6.1 GB150.2

    B.3

    B.3

    100

    120

    400

    400

    430

    480

    480

    200

    B.5.6.2

    B.5.6.3

    B.5.7 GB 567

    B.6

    B.6.1

    B.6.2

    B.6.3

    B.3.2.1

    B.6.4

    B.3.2.2 1.05

    B.7

    B.7.1

    Ar m2

    Ar=3.14DoL

  • 7/25/2019 China Classification Society, Rules for Pressure Vessel

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    GB 150.12011

    18

    Ar=3.14DoL+ 0.3Do

    Ar=3.14Doh1

    Ar=1.57D2

    0

    7.5m

    Do m

    d mm

    F

    F=0.3

    F=1.0

    10L/m2min F=0.6

    H kJ/h

    h1 m

    L mq kJ/kg

    v m/s

    t

    Wskg/h

    m

    kJ/mh

    kg / m3

    B.7.2

    a

    b B.1

    231083.2 vdWs = B.l

    B.7.3 B.2

    qHWs /= B.2

    B.7.4

    B.7.4.1

    a B.3

    5 0.82r

    s

    2.55 10 FAW

    q

    = B.3

    b B.4

    ( ) 0.82rs

    2.61 650 t A

    W q

    = B.4

  • 7/25/2019 China Classification Society, Rules for Pressure Vessel

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    GB 150.12011

    19

    B.7.4.2

    B.3B.4 30%

    B.7.5

    B.8

    B.8.1

    B.8.2

    A mm2

    C B.4

    C=520 11

    )1

    2(

    +

    +k

    k

    kk

    K

    K

    K B.5 a

    ~d

    a

    b 8

    c 5

    d

    a~dK= 0.62 0.62

    k B.6

    Mkg /kmol

    poMPa

    pfMPa

    pMPaRJ/kmolKR= 8314

    ReReA

    W

    3134.0=

    Tf K

    Wkg/h

    Ws kg/h

    Z B.1Z=1.0

    B.2 20 =1.0

    Pas

  • 7/25/2019 China Classification Society, Rules for Pressure Vessel

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    GB 150.12011

    20

    kg/m3

    B.8.3

    B.8.3.1

    a po/pf1

    1

    2

    +

    k

    k

    k

    A=s f

    f

    13.16W ZT

    CKp M B.5

    b po/pf1

    1

    2

    +

    k

    k

    k

    M

    ZT

    p

    p

    p

    p

    k

    kKp

    WA

    k

    k

    k

    f

    1

    f

    o

    2

    f

    of

    s2

    1

    1079.1

    = +

    B.6

    B.8.3.2

    98% 11

    a pf10 MPa

    f

    s19.0Kp

    AW

    = B.7

    b 10 MPapf22 MPa

    )10006.27

    10612.33(19.0

    f

    f

    f

    s

    =

    p

    p

    Kp

    WA B.8

    B.8.3.3

    S0.196W

    AK p

    =

    B.9

    a) =1.0B.9

    b) a)B.9=1.0

    c) b) a) e 0.3134W

    RA

    =

    .2 .9 W

    d) WWs WWs

    a)bc WWs

    B.8.4 B.8.3 A

  • 7/25/2019 China Classification Society, Rules for Pressure Vessel

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    GB 150.12011

    21

    B.4 C

    k C k C k C k C

    1.00 315 1.20 337 1.40 356 1.60 372

    1.02 318 1.22 339 1.42 358 1.62 374

    1.04 320 1.24 341 1.44 359 1.64 376

    1.06 322 1.26 343 1.46 361 1.66 377

    1.08 324 1.28 345 1.48 363 1.68 379

    1.10 327 1.30 347 1.50 365 1.70 380

    1.12 329 1.32 349 1.52 366 2.00 400

    1.14 331 1.34 351 1.54 368 2.20 412

    1.16 333 1.36 352 1.56 369

    1.18 335 1.38 354 1.58 371

    B.5

    K

    1 0.68

    2 0.73

    3 0.80

    B.6

    M

    kgkmol

    k

    0.013MPa15

    Pc

    MPa

    Tc

    K

    28.97 1.40 3.769 132.45

    N2 28.01 1.40 3.394 126.05

    O2 32.00 1.40 5.036 154.35

    H2 2.02 1.41 1.297 33.25

  • 7/25/2019 China Classification Society, Rules for Pressure Vessel

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    GB 150.12011

    22

    B.6

    M

    kgkmol

    k

    0.013MPa15

    Pc

    MPa

    TcK

    Cl2 70.91 1.35 7.711 417.15

    CO 28.01 1.40 3.546 134.15

    CO2 44.01 1.30 7.397 304.25

    NH3 17.03 1.31 11.298 405.55

    HCl 36.46 1.41 8.268 324.55

    H2S 34.08 1.32 9.008 373.55

    N2O 44.01 1.30 7.265 309.65

    SO2 64.06 1.29 7.873 430.35

    CH4 16.04 1.31 4.641 190.65

    C2H2 26.02 1.26 6.282 309.15

    C2H4 28.05 1.25 5.157 282.85

    C2H6 30.05 1.22 4.945 305.25

    C3H6 42.08 1.15 4.560 365.45

    C3H8 44.10 1.13 4.357 368.75

    C4H10 58.12 1.11 3.648 426.15

    CHCH33 58.12 1.11 3.749 407.15

  • 7/25/2019 China Classification Society, Rules for Pressure Vessel

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    GB 150.12011

    23

    )()(

    r;

    )(

    )(

    r

    MPa

    MPap

    K

    KT ==

    B.1

    B.2

    0.1 0.2 0.3 0.4 0.5 1.0 2.0 3.0 4.0 5.0 10

    0.1 0.2 0.3 0.4 0.5 1.0 2.0 3.0 4.0 5.0 10

    1.5

    1.4

    1.3

    1.2

    1.1

    1.0

    0.9

    0.8

    0.7

    0.6

    0.5

    0.4

    0.3

    1.5

    1.4

    1.3

    1.2

    1.1

    1.0

    0.9

    0.8

    0.7

    0.6

    0.5

    0.4

    0.3

  • 7/25/2019 China Classification Society, Rules for Pressure Vessel

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    GB 150.12011

    24

    B.9

    B.9.1

    B.9.2

    B.9.3

    2 2 (

    )

    B.9.4

    B.9.5

    B.10

    B.10.1

    B.10.2

    B.10.3

    B.10.4

  • 7/25/2019 China Classification Society, Rules for Pressure Vessel

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    GB 150.12011

    25

    C

    C.1

    C.1.1

    C.1.2 GB 150.3 GB

    150.3 GB 150.3

    C.1.3

    a

    b

    c

    d

    e GB 150.4

    C.1.4

    C.1.5

    C.2

    C.2.1

    C.2.2

    C.2.3

    C.2.4

    C.2.4.1

    1.9

    C.2.4.2

    C.2.4.2.1

    a

    b

    c

    d

    e

  • 7/25/2019 China Classification Society, Rules for Pressure Vessel

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    GB 150.12011

    26

    C.2.4.2.2

    a

    b

    c

    d

    C.3

    C.3.1 GB 150.4

    C.3.2 1.25

    C.3.3 0.5

    1/10 10 1/10

    C.3.4

    C.4

    C.4.1

    a) C.4.4 Rmave C.1 pC.2

    mave

    mb"

    4R

    Rpp

    =

    C.1

    mh

    mb"

    4R

    Rpp

    = C.2

    pMPa

    pbMPa

    RmMPa

    RmaveMPa C.4.4

    RmhMPa

    b) p C.3n

    2

    n

    ( )t cp p

    t

    = C.3

    pMPa

    tmm

    C2mm

  • 7/25/2019 China Classification Society, Rules for Pressure Vessel

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    GB 150.12011

    27

    n 60o 2/3

    n=1 >60o

    2/3 n=2

    C.4.2

    pmax C.4

    [ ][ ]

    t

    max pp = C.4

    pmaxMPat

    ][ MPa

    ][ MPa

    C.4.3 C.4.1~C.4.2 p

    C.4.4 Rmave

    C.4.4.1

    C.4.4.2 3

  • 7/25/2019 China Classification Society, Rules for Pressure Vessel

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    GB 150.12011

    28

    D

    D.1

    D.1.1

    D.1.2

    D.1.3 a GB 150.3

    b 540MPa

    c

    D.1.4

    D.1.5 1.9

    D.2

    D.2.1 5

    D.2.2 80%

    D.3

    D.3.1

    D.3.2 0

    D.3.3

    D.4

    D.4.1 0.85~1.15

    D.4.2

    D.5

    D.5.1

    D.5.2

    D.6

    D.6.1

  • 7/25/2019 China Classification Society, Rules for Pressure Vessel

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    29

    D.6.2

    D.6.3 JB 4732 3.10.2 3.10.3

  • 7/25/2019 China Classification Society, Rules for Pressure Vessel

    38/40

    GB 150.12011

    30

    E

    E.1

    E.1.1 GB 150

    E.1.2 GB 150.3

    E.2

    E.2.1

    E.2.2

    E.3

    E.3.1 JB 4732

    E.3.2 GB 150.2

    E.4 JB 4732

  • 7/25/2019 China Classification Society, Rules for Pressure Vessel

    39/40

    GB 150.12011

    31

    F

    F.1

    F.1.1

    F.1.2

    F.1.3

    F.1.4

    F.2

    F.2.1

    F.2.2

    a

    b

    c

    d

    e

    F.3

    a

    b

    c

    d

    e

    f

    g

    h

  • 7/25/2019 China Classification Society, Rules for Pressure Vessel

    40/40

    GB 150.12011

    G

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