china classification society, rules for pressure vessel
TRANSCRIPT
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GB 150-1 (2011) (Chinese): Pressure
vessels - Part 1: General requirements
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ICS:23.020.30
GB150.120XX
GB 1501998
1
Pressure Vessels
Part 1: General Requirements
2011-- 2011--
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GB 150.12011
I
1 1
2 2
3 3
4 5
A 13
B 14
C 25
D 28
E 30
F 31
G / 32
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GB 150.12011
II
GB 150
1
2
3
4
GB 150 1 GB/T 1.12009
GB1501998 1 3 B C
GB1501998
a
b
c
3.0 2.7
1.6 1.5
Rp1.0
d
e
f
GB 1501989GB 1501998
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III
1
2
3
G
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GB 150.12011
1
1
1
1.1
1.2
1.2.1 35MPa
1.2.2
1.3
1.3.1 269900
1.3.2 GB 150.2
1.3.3
1.4 GB 150.2~GB 150.4
a GB151 b GB12337
c JB/T 4731
d JB/T 4710
e JB/T 4734
f JB/T 4745
g JB/T 4755
h JB/T 4756
i NB/T 47011
1.5 a 0.1MPa 0.02MPa
b
c
d
e
f
150mm
g
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GB 150.12011
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1.6
1.6.1
a
b
c
d
1.6.2
1.6.3
1.6.4
1.6.5 B
1.7 GB 150.3
a C b D
c E
2
GB 150.2 2
GB 150.3 3
GB 150.4 4 GB 151
GB 567
GB/T 12241
GB 12337
GB/T
JB 4708
JB/T 4709
JB/T 4710
JB/T 4711
JB/T 4730
JB/T 4731
JB 4732 2005
JB/T 4734
JB/T 4745
JB/T 4755
JB/T 4756
NB/T 47002
NB/T 47011
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GB 150.12011
3
TSG R0004
TSG R1001
3
3.1
GB/T
3.1.1
pressure
3.1.2
operating pressure
3.1.3
design pressure
3.1.4
calculation pressure
3.1.5
test pressure
3.1.6
maximum allowable working pressure (MAWP)
3.1.7
design temperature
3.1.8
test temperature
3.1.9
minimum design metal temperature
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GB 150.12011
4
3.1.10
required thickness
4.3.2
3.1.11
design thickness
3.1.12
nominal thickness
3.1.13
effective thickness
3.1.14
minimum required fabrication thickness
3.1.15
low-temperature pressure vessel
20
196
3.2
C mm
C1 4.4.6.1mm
C2 4.4.6.2mm
Dimm
EtMPa
p MPa
pT MPa
Romm
Rm MPa
ReL(Rp0.2Rp1.0) 0.2%1.0%MPa
( )tp1.0t 2.0pteL RRR 0.2%1.0%MPatDR 10 MPatnR 10 1%MPa
T MPa
[]MPa
[]t MPa
[ ]
t
1
MPa
[ ]t2 MPa
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GB 150.12011
5
[ ]tcr MPa
1 mm
2 mm
e mm
4
4.1
4.1.1
4.1.2
4.1.3
4.1.4
4.2
4.2.1
a
b
4.2.2 4.2.2.1
UDSUsers Design
Specification
a
b
c
d
e
f
g
4.2.2.2
a
b
c
d F
e
4.2.2.3
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a
b
c
d
e
1
2
3
45
6
7
4.3
4.3.1
GB 150.3
JB 4732 C
4.3.2
a
b 5%
c
d
e
f
g
h
i
j
4.3.3
a B
b
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GB 150.12011
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c
d
1.25 0.1MPa
0.1MPa
e 2 2
4.3.4
a 0
b
c 1
2
3
d
4.3.5
4.3.6 1
21 CCC += 1
4.3.6.1
4.3.6.2
a
b
c 1 mm
4.3.7
a 3 mm
b 2 mm
4.3.8
4.4
4.4.1 GB 150.2 1
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GB 150.12011
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2
1
MPa
2.7
mR 1.5
eLR
1.5
teLR
1.5
tDR
1.0
tnR
2.7
mR 5.1
2.0peL RR
5.1
t2.0p
teL RR
1.5
tDR
1.0
tnR
2.7
mR 5.1
2.0pR
5.1
t2.0pR
1.5
tDR
1.0
tnR
2.7
mR 5.1
2.0pR
5.1
t2.0pR
1.5
tDR
1.0
tnR
3.0
mR 5.1
2.0pR 5.1
t 2.0pR
3.0
mR 5.1
2.0pR
5.1
t2.0pR
1
t2.0p9.0 R 5.12.0pR
2Rp1.0 Rtp1.0
3 1.0105h1.5105h2.0105h
2
mm MPa
M222.7
teLR
M24~M48
2.5
teLR
M22
(5.3
t2.0p
teL RR
M24~M480.3
t2.0p
teL RR
M52
7.2
t2.0p
teL RR
M226.1
t2.0p
teL RR
M24~M48
5.1
t
2.0p
t
eL RR
1.5
tDR
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4.4.2 20 20
4.4.3
NB/T 47002 B2
2
[ ] [ ] [ ]
21
2
t
21
t
1t
+
+= 2
4.4.4 4.3.2
1.2
4.4.5
aRo e3A
oe094.0 RA =
3
b) GB150.3 4 B
4B
32 tAEB= 4
c) [ ]t
cr B []t
4.5
4.5.1
4.5.1.1 ABCD 1
a
A
b
B
A
c
C
AB
d ) D
ABC
4.5.1.2 E 1
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1
4.5.2
4.5.2.1
4.5.2.2
a
1 =1.0
2 =0.85
b
1 =0.9
2 =0.8
4.5.2.3
4.6
4.6.1
4.6.1.1
4.6.1.2
4.6.1.3 GB 150.4
4.6.1.4
GB 150.4
4.6.1.5 4.6.1.3 4.6.1.4
4.6.1.6 4.6.2.3
4.6.1.7 2 2
a)
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b)
c) 4.6.3
4.6.2
4.6.2.1 4.6.2.2 4.6.2.3
a)
b)
4.6.2.2
a
[ ][ ]tT
25.1
pp = 5
b
[ ][ ]tT
1.1
pp = 6
1 p
2
[]/ []t
3[]t
4.6.2.3
a
pp 25.1T
= 7
b
T1.1p= 8
4.6.3 4.6.2.24.6.2.3
a0.9ReL
b0.8ReL
ReL0.2%MPa
4.6.4
4.7
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GB 150.12011
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4.7.1
4.7.2
4.7.3
4.7.4
4.7.5
4.8
4.8.1 GB 150.3 D
4.8.2
4.9
B
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A
A.1
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B
B.1
B.1.1
B.1.2
B.1.3
detonation 1 000m/s
B.2
B.2.1
B.2.2
B.2.3
B.2.4
B.2.5
B.2.6
B.3
B.3.1
B.3.2
B.3.2.1
10% 20kPa
B.3.2.2
1.05 16%
30kPa
B.3.2.3
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21% B.3.2.1 B.3.2.2
1.1
B.3.3
a
b
B.3.4
B.3.5
B.3.6
B.3.7
a
b
c
d
B.3.8
B.3.9 a
b
B.3.10
B.4
B.4.1
B.4.2
B.4.3
B.4.4
B.4.5 15mm
B.4.6 3%0.015MPa
B.4.7
a pw pz pz=1.05~1.1pw pz
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GB 150.12011
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0.18MPa pz pw
b p pzppz
B.4.8 GB/T 12241
B.5
B.5.1
B.5.2
B.5.3
B.5.4
B.5.5
apsminpsmin
B.1
B.1 psmin
psminMPa
1.43pw
1.25pw
1.7pw
1.1pw
B.1
b B.2
cpb pbpsmin
dp p pb
B.2 MPa
1/2 1/4 0
0.300.40 0.045 0.025 0.025 0.015 0.010 0.010 0 0
0.400.70 0.065 0.035 0.030 0.020 0.020 0.010 0 0
0.701.00 0.085 0.045 0.040 0.020 0.020 0.010 0 0
1.001.40 0.110 0.065 0.060 0.040 0.040 0.020 0 0
1.402.50 0.160 0.085 0.080 0.040 0.040 0.020 0 0
2.503.50 0.210 0.105 0.100 0.050 0.040 0.025 0 0
3.50 6% 3% 3% 1.5% 1.5% 0.8% 0 0
0.1 0 10% 0 5% 0 0
0.3MPa
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GB 150.12011
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B.5.6
B.5.6.1 GB150.2
B.3
B.3
100
120
400
400
430
480
480
200
B.5.6.2
B.5.6.3
B.5.7 GB 567
B.6
B.6.1
B.6.2
B.6.3
B.3.2.1
B.6.4
B.3.2.2 1.05
B.7
B.7.1
Ar m2
Ar=3.14DoL
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GB 150.12011
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Ar=3.14DoL+ 0.3Do
Ar=3.14Doh1
Ar=1.57D2
0
7.5m
Do m
d mm
F
F=0.3
F=1.0
10L/m2min F=0.6
H kJ/h
h1 m
L mq kJ/kg
v m/s
t
Wskg/h
m
kJ/mh
kg / m3
B.7.2
a
b B.1
231083.2 vdWs = B.l
B.7.3 B.2
qHWs /= B.2
B.7.4
B.7.4.1
a B.3
5 0.82r
s
2.55 10 FAW
q
= B.3
b B.4
( ) 0.82rs
2.61 650 t A
W q
= B.4
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GB 150.12011
19
B.7.4.2
B.3B.4 30%
B.7.5
B.8
B.8.1
B.8.2
A mm2
C B.4
C=520 11
)1
2(
+
+k
k
kk
K
K
K B.5 a
~d
a
b 8
c 5
d
a~dK= 0.62 0.62
k B.6
Mkg /kmol
poMPa
pfMPa
pMPaRJ/kmolKR= 8314
ReReA
W
3134.0=
Tf K
Wkg/h
Ws kg/h
Z B.1Z=1.0
B.2 20 =1.0
Pas
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GB 150.12011
20
kg/m3
B.8.3
B.8.3.1
a po/pf1
1
2
+
k
k
k
A=s f
f
13.16W ZT
CKp M B.5
b po/pf1
1
2
+
k
k
k
M
ZT
p
p
p
p
k
kKp
WA
k
k
k
f
1
f
o
2
f
of
s2
1
1079.1
= +
B.6
B.8.3.2
98% 11
a pf10 MPa
f
s19.0Kp
AW
= B.7
b 10 MPapf22 MPa
)10006.27
10612.33(19.0
f
f
f
s
=
p
p
Kp
WA B.8
B.8.3.3
S0.196W
AK p
=
B.9
a) =1.0B.9
b) a)B.9=1.0
c) b) a) e 0.3134W
RA
=
.2 .9 W
d) WWs WWs
a)bc WWs
B.8.4 B.8.3 A
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GB 150.12011
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B.4 C
k C k C k C k C
1.00 315 1.20 337 1.40 356 1.60 372
1.02 318 1.22 339 1.42 358 1.62 374
1.04 320 1.24 341 1.44 359 1.64 376
1.06 322 1.26 343 1.46 361 1.66 377
1.08 324 1.28 345 1.48 363 1.68 379
1.10 327 1.30 347 1.50 365 1.70 380
1.12 329 1.32 349 1.52 366 2.00 400
1.14 331 1.34 351 1.54 368 2.20 412
1.16 333 1.36 352 1.56 369
1.18 335 1.38 354 1.58 371
B.5
K
1 0.68
2 0.73
3 0.80
B.6
M
kgkmol
k
0.013MPa15
Pc
MPa
Tc
K
28.97 1.40 3.769 132.45
N2 28.01 1.40 3.394 126.05
O2 32.00 1.40 5.036 154.35
H2 2.02 1.41 1.297 33.25
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GB 150.12011
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B.6
M
kgkmol
k
0.013MPa15
Pc
MPa
TcK
Cl2 70.91 1.35 7.711 417.15
CO 28.01 1.40 3.546 134.15
CO2 44.01 1.30 7.397 304.25
NH3 17.03 1.31 11.298 405.55
HCl 36.46 1.41 8.268 324.55
H2S 34.08 1.32 9.008 373.55
N2O 44.01 1.30 7.265 309.65
SO2 64.06 1.29 7.873 430.35
CH4 16.04 1.31 4.641 190.65
C2H2 26.02 1.26 6.282 309.15
C2H4 28.05 1.25 5.157 282.85
C2H6 30.05 1.22 4.945 305.25
C3H6 42.08 1.15 4.560 365.45
C3H8 44.10 1.13 4.357 368.75
C4H10 58.12 1.11 3.648 426.15
CHCH33 58.12 1.11 3.749 407.15
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GB 150.12011
23
)()(
r;
)(
)(
r
MPa
MPap
K
KT ==
B.1
B.2
0.1 0.2 0.3 0.4 0.5 1.0 2.0 3.0 4.0 5.0 10
0.1 0.2 0.3 0.4 0.5 1.0 2.0 3.0 4.0 5.0 10
1.5
1.4
1.3
1.2
1.1
1.0
0.9
0.8
0.7
0.6
0.5
0.4
0.3
1.5
1.4
1.3
1.2
1.1
1.0
0.9
0.8
0.7
0.6
0.5
0.4
0.3
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GB 150.12011
24
B.9
B.9.1
B.9.2
B.9.3
2 2 (
)
B.9.4
B.9.5
B.10
B.10.1
B.10.2
B.10.3
B.10.4
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GB 150.12011
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C
C.1
C.1.1
C.1.2 GB 150.3 GB
150.3 GB 150.3
C.1.3
a
b
c
d
e GB 150.4
C.1.4
C.1.5
C.2
C.2.1
C.2.2
C.2.3
C.2.4
C.2.4.1
1.9
C.2.4.2
C.2.4.2.1
a
b
c
d
e
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C.2.4.2.2
a
b
c
d
C.3
C.3.1 GB 150.4
C.3.2 1.25
C.3.3 0.5
1/10 10 1/10
C.3.4
C.4
C.4.1
a) C.4.4 Rmave C.1 pC.2
mave
mb"
4R
Rpp
=
C.1
mh
mb"
4R
Rpp
= C.2
pMPa
pbMPa
RmMPa
RmaveMPa C.4.4
RmhMPa
b) p C.3n
2
n
( )t cp p
t
= C.3
pMPa
tmm
C2mm
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27
n 60o 2/3
n=1 >60o
2/3 n=2
C.4.2
pmax C.4
[ ][ ]
t
max pp = C.4
pmaxMPat
][ MPa
][ MPa
C.4.3 C.4.1~C.4.2 p
C.4.4 Rmave
C.4.4.1
C.4.4.2 3
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D
D.1
D.1.1
D.1.2
D.1.3 a GB 150.3
b 540MPa
c
D.1.4
D.1.5 1.9
D.2
D.2.1 5
D.2.2 80%
D.3
D.3.1
D.3.2 0
D.3.3
D.4
D.4.1 0.85~1.15
D.4.2
D.5
D.5.1
D.5.2
D.6
D.6.1
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D.6.2
D.6.3 JB 4732 3.10.2 3.10.3
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E
E.1
E.1.1 GB 150
E.1.2 GB 150.3
E.2
E.2.1
E.2.2
E.3
E.3.1 JB 4732
E.3.2 GB 150.2
E.4 JB 4732
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F
F.1
F.1.1
F.1.2
F.1.3
F.1.4
F.2
F.2.1
F.2.2
a
b
c
d
e
F.3
a
b
c
d
e
f
g
h
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G
/
/
/
/