checksum · checksum.com fix-250p-wb 250 test point fixture wiring block fix-50p-wb 50 test point...
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P/N 4400-052 Revision 20190618 Copyright © - CheckSum LLC. – all rights reserved Specifications and operational characteristics of the System are subject to change. CheckSum LLC cannot take responsibility for any direct or consequential damages arising from use of this manual or the related product.
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™
Indicator Panel
Main Power Breaker (behind the right door)
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* TestJet Technology is protected under U.S. Patent Nos. 5,124,660 and 5,254,953.
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KIT2000-ILS-QC Fixture Kit (Rear View)
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FIX-250P-WB 250 test point fixture wiring block
FIX-50P-WB 50 test point fixture wiring block
IL-ROD-0750 Blunt Pressure Rod
IL-ROD-0750-T Tapered Pressure Rod
1900-428 Fixture Kit Top Spacer 45mm (1.768”) long
1900-431 Fixture Kit Bottom Spacer 81mm (3.217”) long
Miscellaneous Designed for spring-probe socket set-height of 5.08mm (0.200”) for standard 1.575mm (0.062”) thick UUT circuit board
Shipping Size
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FIX-250P-WB 250 test point fixture wiring block
FIX-50P-WB 50 test point fixture wiring block
IL-ROD-0750 Blunt Pressure Rod
IL-ROD-0750-T Tapered Pressure Rod
1900-428 Fixture Kit Top Spacer 45mm (1.768”) long
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Ground Lug Installation
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=============================================================================
Test Program Listing
Testing Facility: CheckSum
Assembly Name: Analyst ILS Template
File Name: TEMPLATE.SPEC
File Date: 22 Jan 2008
Time: 16:06
Test System: CheckSum Analyst ILS
=============================================================================
---From--- ----To---- ----------Test---------- --Limits-- --Nom--
Point Name Point Name Type Range Title Low High
Rem TEMPLATE.SPEC
Rem
Rem
Rem Check sample
JmpDI 0 End of File 254 1
Rem
Rem Start ICT
Disp 1 ICT
Rem
Rem Start Functional
Disp 2 Functional
Rem
Rem Power Down
Label SHUT DOWN
Rem
DispE 0
Label End of File
Displays:
No Col Row Display
1, 28, 1, ICT in Progress
2, 28, 1, Power-on Test in Progress
End of Data
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Machine Base
Machine Top
46.355mm (1.825")
5.08mm (0.200") socket set-heightProbes 9.22mm (0.363") high compressed
45mm (1.768")
81mm (3.217")
19mm (0.750") Pressure rods
193.04mm (7.600") down342.9mm (13.500") up, disengaged
1.575mm (0.062") Thick UUT
9.525mm (0.375") Thick nominalPolycarbonate
9.144mm (0.360") Thick typical3-places; Top, Bottom & Pressure Plate
Bottom Plate
Top Plate
Pressure Plate
Probe Plate
G-10 Probe Plate9.525mm (.375")Thick nominal
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M4 x 0.7 x 20mm
4 pl
M6 Nut
19.00
3.20
4.77
m5 X 0.8 X 12mm
6 places (top side)
M5 x 0.8 x 12mm
6 places front , 12 places rear
low er kit Dimensions in mm
Top spacers 45mm
Guide pins 47mm
Bottom spacers 81mm
Top Plate 9mm (0.354 inches) typical
Pressure Plate 9mm
(0.354 inches) typical
Probe Plate 10mm
(0.3937 inches) typical
Bottom Plate 9mm (0.354 inches) typical
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Probe Plate
451 453 455 – – – – – – – – – – – – – – 495 497 499
452 454 456 – – – – – – – – – – – – – – 496 498 500
401 403 405 – – – – – – – – – – – – – – 445 447 449
402 404 406 – – – – – – – – – – – – – – 446 448 450
351 353 355 – – – – – – – – – – – – – – 395 397 399
352 354 356 – – – – – – – – – – – – – – 396 398 400
301 303 305 – – – – – – – – – – – – – – 345 347 349
302 304 306 – – – – – – – – – – – – – – 346 348 350
251 253 255 – – – – – – – – – – – – – – 295 297 299
252 254 256 – – – – – – – – – – – – – – 296 298 300
201 203 205 – – – – – – – – – – – – – – 245 247 249
202 204 206 – – – – – – – – – – – – – – 246 248 250
151 153 155 – – – – – – – – – – – – – – 195 197 199
152 154 156 – – – – – – – – – – – – – – 196 198 200
101 103 105 – – – – – – – – – – – – – – 145 147 149
102 104 106 – – – – – – – – – – – – – – 146 148 150
51 53 55 – – – – – – – – – – – – – – 95 97 99
52 54 56 – – – – – – – – – – – – – – 96 98 100
1 3 5 – – – – – – – – – – – – – – 45 47 49
2 4 6 – – – – – – – – – – – – – – 46 48 50
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Rem Check sample bit
JmpDI 0 End of File 254 1
Rem
Rem Start ICT
Disp 1 ICT
Rem
Rem Start Functional
Disp 2 Functional
Rem
Rem Power Down
Label SHUT DOWN
Rem
DispE 0
Label End of File
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Figure 11 - Dual Power Supply
Back Panel Wiring
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Reprobe Cycles Sets the number of times (0-7) to re-engage the probes prior to testing. Can be used to break through flux or contaminants on the UUT.
Retest Cycles Sets the number of times (0-15) that the system will try a retest in the event of a failure. The entire test of the UUT is first run, and then if retests are specified, the
steps that failed are tested again. The Analyst pass/fail signal at the SMEMA interface is set based on the final test or retest of the UUT.
Sample Frequency Sets a sampling rate (0-15) for the UUT. If zero, all UUTs are tested. If non-zero, specifies how many UUTs are skipped between tests.
Auto/Manual Sets the machine to manual or automated operation. Normal testing mode is Auto. For manual control, set to Manual which activates the conveyer, press and stop controls.
!
POWER CYCLES
REPROBE
FREQ
SAMPLE
PRESS
DOWN
AUTO
START
RESET
AUTO MAN
CYCLES
RETEST
UUT STOP
OFF ON ALL
EMERGENCY
CONVEYERSTART UP UP
DOWNDOWNRESETBUZZER
PRESS
!Speed Cont rol
Optional Speed Control
FIXTUREON
OFF HANDLER
Conveyer Speed Control
Through
Mode
Sensor
Changeover
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Press Down Toggles between engaging and disengaging the UUT probes (only active in Manual Mode). To make the press go down, the Press Down button on the Conveyer/Press Panel must be pressed simultaneously. The press will not go down unless the conveyer is already in the down position.
Auto Start Used after power up, an error condition, or after changing from manual to automatic control to start automatic operation.
UUT Stop Engages or disengages the mechanism which stops the UUT on the conveyer when it is in the test position. On enables the stop, Off disables the stop.
Reset All Commands the system to go to the initial power-on state. After Reset All, set the Auto/Man control to Man and use Press Up and Conveyer Up controls to release the UUT that was being tested at the time Reset All was selected.
Power Turns power on and off to the system. The main system breaker in the lower right of the system must first be turned on for this switch to be active. The Power switch has a clear safety cover that needs to be lifted prior to using the switch. The switch illuminates when power is turned on.
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ILS
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PS-UUT-L1 #1 +V J31-1 J31-2
PS-UUT-L1 #1 +V J31-3 J31-4
PS-UUT-L1 #1 –V J31-5 J31-6 PS-UUT-L1 #1 -V
N/A J31-7 J31-8
PS-UUT-L1 #1 +Sense J31-9 J31-10 PS-UUT-L1 #1 -Sense
PS-UUT-L1 #2 +V J31-11 J31-12
PS-UUT-L1 #2 +V J31-13 J31-14
PS-UUT-L1 #2 -V J31-15 J31-16 PS-UUT-L1 #2 -V
N/A J31-17 J31-18
PS-UUT-L1 #2 +Sense J31-19 J31-20 PS-UUT-L1 #2 -Sense
PS-UUT-L1 #3 +V J31-21 J31-22
PS-UUT-L1 #3 +V J31-23 J31-24
PS-UUT-L1 #3 -V J31-25 J31-26 PS-UUT-L1 #3 -V
N/A J31-27 J31-28
PS-UUT-L1 #3 +Sense J31-29 J31-30 PS-UUT-L1 #3 -Sense
PS-UUT-L1 #4 +V J31-31 J31-32
PS-UUT-L1 #4 +V J31-33 J31-34
PS-UUT-L1 #4 -V J31-35 J31-36 PS-UUT-L1 #4 -V
N/A J31-37 J31-38
PS-UUT-L1 #4 +Sense J31-39 J31-40 PS-UUT-L1 #4 -Sense
N/A J31-41 J31-42 N/A
N/A J31-43 J31-44 N/A
PS-UUT-L1 IF_COM J31-45 J31-46 N/A
PS-UUT-L1 #3 ENA_IN J31-47 J31-48 PS-UUT-L1 #4 ENA_IN
PS-UUT-L1 #1 ENA_IN J31-49 J31-50 PS-UUT-L1 #2 ENA_IN
Opt. Serial Conn. #1 Pin 1 DCD J32-1 J32-2 N/A Opt. Serial Conn. #1 Pin 6 DSR J32-3 J32-4 N/A
Opt. Serial Conn. #1 Pin 2 RD J32-5 J32-6 N/A Opt. Serial Conn. #1 Pin 7 RTS J32-7 J32-8 N/A
Opt. Serial Conn. #1 Pin 3 TD J32-9 J32-10 N/A Opt. Serial Conn. #1 Pin 8 CTS J32-11 J32-12 N/A Opt. Serial Conn. #1 Pin 4 DTR J32-13 J32-14 N/A
Opt. Serial Conn. #1 Pin 9 RI J32-15 J32-16 N/A Opt. Serial Conn. #1 Pin 5 GND J32-17 J32-18 N/A
Opt. Serial Conn. #1 Shield J32-19 J32-20 N/A Opt. Serial Conn. #2 Pin 1 DCD J32-21 J32-22 N/A Opt. Serial Conn. #2 Pin 6 DSR J32-23 J32-24 N/A
Opt. Serial Conn. #2 Pin 2 RD J32-25 J32-26 N/A Opt. Serial Conn. #2 Pin 7 RTS J32-27 J32-28 N/A
Opt. Serial Conn. #2 Pin 3 TD J32-29 J32-30 N/A Opt. Serial Conn. #2 Pin 8 CTS J32-31 J32-32 N/A Opt. Serial Conn. #2 Pin 4 DTR J32-33 J32-34 N/A
Opt. Serial Conn. #2 Pin 9 RI J32-35 J32-36 N/A Opt. Serial Conn. #2 Pin 5 GND J32-37 J32-38 N/A
Opt. Serial Conn. #2 Shield J32-39 J32-40 N/A Shield J32-41 J32-42 Shield
USB GND J32-43 J32-44 GND USB
Port D+ J32-45 J32-46 D+ Port
1 D– J32-47 J32-48 D– 2
VBUS J32-49 J32-50 VBUS
Pins for PS-UUT-L1 #1 – #4, optional serial port and USB (N/A: J31 Pins 7, 17, 27, 37 and even numbered pins J32-2 to J32-40 are not installed in the block)
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SMEMA Interconnects
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