ch 9 (quick response)
TRANSCRIPT
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Quick-ResponseManufacturing Systems
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Quick-responsemanufacturing
system
Quick-responsemanufacturing
systemComputer Integrated
Manufacturing System (CIM)
Physicalmanufacturing
system
Physicalmanufacturing
system
Manufacturingresource planning
(MRP II)
Manufacturingresource planning
(MRP II)
CADDCADD CAMCAM MRPMRP
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DistributeddatabasesDistributeddatabases
DistributeddatabasesDistributeddatabases
Advanced Integration Technologies
Computer-basedinformation
system
Computer-basedinformation
system
EDIEDIAutomatic
identificationAutomatic
identification
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The Physical Manufacturing System
Two subsystems directly support thephysical manufacturing system.
CADD (computer-aided design and drafting)
CAM (computer-aided manufacturing)
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Computer-Aided Designand Drafting (CADD)
Solids modeling
Finite element analysis
Automated drafting
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Computer-AidedManufacturing (CAM)
Industrial robot
Statistical process control
Flexible manufacturing systems
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The Manufacturing Resource Planning (MRP II) System
The MRP II system comprises thematerials requirements planning
(MRP) system and the related systemsfor sales, billing, and purchasing.
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Materials RequirementsPlanning (MRP)
MRPMRP
Costaccounting
Costaccounting
Productionplanning
Productionplanning
ProductionschedulingProductionscheduling
ReportingReporting
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Advanced Integration Technologies
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Production Planning
Production planning involves thedetermination of which products
to produce and the schedulingof production to make optimaluse of production resources.
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Production Planning
Demand for a product
Production requirements
Production resources available
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Production Planning
Productionplanning
Productionplanning
Bill ofmaterials
Masteroperations list
MarketingMarketing 1
Inventorycontrol
Inventorycontrol
2
3 Productiondepartments
Productiondepartments
4
5
1 Sales forecast2 Finished goods status3 Raw materials status4 Factor availability report5 Production schedule
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Production Planning
Productionplanning
program(s)
Masteroperations
file
Productionstatus
file
Bill-of-materials
file
Masterproduction
plan
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Production Planning
Updatedproduction
statusfile
Productionorders
Materialrequisitions Routings
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Production Scheduling
Productionstatusupdate
Productionstatus
file
Routingfile
Summaryreport
Updatedproduction
statusfile
Productionloading
file
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Production Scheduling
Productionschedulingprogram
Summaryreport
Productionschedules
Productionloading
file
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Production-Loading File
This is the major input to theproduction-scheduling application.
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Cost Accounting
Cost accounting program(s)
Productionstatus file
Productiondata file
• Material requisition data• RTG data
Summaryreport
Updatedproductionstatus file
Completedproductionorder file
Resourceusage
file
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Reporting
InventoryupdateInventory
file
Completedproductionorder file
Inventory Processing
Updatedinventory
file
Finished goodsstock status
report
Completedproductioncost report
Summaryreport
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Reporting
Resourceusage
file
Reportgenerator
Resourceusage
reports
Resource Usage Reporting
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Activity-Based Costing
Traditional cost accounting techniquesmay be inadequate in a computer
integrated manufacturing environment.
Because CIM reduces directlabor and increases overhead.
Variable costs decreaseand fixed costs increase.
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Activity-Based Costing
Activity-based costing (ABC) calculatesseveral overhead rates, one for
each manufacturing activity.
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Activity-Based Costing
What are some examples of activities?
Machine centers Material handling
Inspection stations
A single department may containseveral different activities.
Manual assembly
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Major Processing Modules in MRP II
MRP IIMRP II
Bill-of-materialsmodule
Bill-of-materialsmodule
Routings filemodule
Routings filemodule
Inventory controlmodule
Inventory controlmodule
Productionactivity control
module
Productionactivity control
module
Master productionscheduling
module
Master productionscheduling
module
Production ordermodule
Production ordermodule
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Implementing JIT in aMRP II/CIM Environment
Less emphasis might be placedon a complete MRP II system.