ceramic epoxy presentation -- induron protective coatings
TRANSCRIPT
Ceramic Epoxy Presentation
April 3, 2015
Welcome!!!!
Induron Protective CoatingsLook Beneath the Surface
Founded: 1947Birmingham, AL
“Look Beneath the Surface”Integrity
Respect
Reliability
Innovation“Reliable Protection through Innovative Coatings”
Markets include:• Water Tanks• Water Treatment Plants• Waste Water Treatment Plants• Industrial Process and Floors• Ductile Iron Sewer Pipe• Power Transmission and Distribution
• THIRTY PLUS YEARS IN USE. And Counting.• THOUSANDS OF MILES LINED. And Counting.• NUMBER ONE INDUSTRY-WIDE. And Holding.• No reported failures.
CERAMIC TECHNOLOGY Now available to the rest of the Water/Wastewater Market
Composition(100% solids products)
Ceramic Beads
SUBSTRATE
Proprietary EpoxyBinder and other pigments
(Hydrophobic Carbon)
No SolventNo VOC’sNo Haps
INTRODUCING OUR REVOLUTIONARYNEW CERAMIC EPOXIES
Permasafe 100 Ceramic Epoxy
Permaclean 100 Ceramic Epoxy
Ceramasafe 90 Ceramic Epoxy
Ceramapure PL 90 Ceramic Epoxy
Ceramapure TL 70 Ceramic Epoxy
Induron’s Ceramic Epoxies
ABSOLUTE MINIMAL UNDERCUTTING– Actually self-heals pinholes and spot corrosion– A-Rated cathodic disbondment
UNRIVALED FILM BUILD– Minimize the risk of holidays, and improve edge
protection, with up to 80 mils in a single coatULTRA-LOW PERMEABILITY– Keep corrosive liquids away from your substrate
NON-ABLATIVE SURFACE– Inhibits microbiological contamination and prevents
acidothiobacillus growth
Performance CriteriaPERMACLEAN 100
• Impact Resistance: 80” pounds (7days)• Recoat: 24 hours – OK• Adhesion X-cut: 7 days – 5A• Salt Water @120’F: 10,500 hours – No effect• Fresh Water @ 120’F: 24,000 hours – No effect• 120’F NaOH: 24,000 hours – No effect• Salt Spray 5% NaCl:
• Scribed: 10,500 – 6 Rating (ASTM B- 117)• Non-scribed: 24,000 – No effect
• “A” rated Cathodic Disbondment• Perm rating < 1• NSF approved up to 50 mils
Performance CriteriaPERMASAFE 100
–All the above (except NSF approval)
– Exceptional Hi-build: up to 80 mils per coat
– Jet fuel immersion: 3600 hours – No effect
–20% Sulfuric Acid: 3000 hours – No effect
Permasafe 10050 – 100 mils
Permasafe 100Superior Flexibility
Permasafe 100Superior Flexibility
Permaclean 100Impact Resistance
Point Lookout MDMES Sludge Holding Tank
Point Lookout MDMES Sludge Holding Tank
Pt Lookout, MDMES Sludge Holding Tank
Point Lookout MDMES Sludge Holding Tank
Pt Lookout, MDMES Sludge Holding Tank
Induron’s RecommendationInterior System – Field Apply
Shop Priming Shortcomings– Possible Peened Surface– Contamination of shop primer prior to field
coating application (fluid spills, tobacco, etc)
– Potential chalking and hardening of prime coat due to UV and/or heat exposure
– Potential for solvent entrapment in prime coat– Damage done to primer during transportation and
construction
Aqua PA2 MM GST – Croydon, PA
Shop Primed
Croydon TankField Spot Primed
Croydon TankRoof Rafter Application
Croydon GST TankRoof and Rafter Application
Cedar Rapids, IAAluminum Dome– 25 mils DFT
Cedar Rapids, IAAluminum Dome Interior
Gainesville, GATWO 2MM CONCRETE TANKS
Single Coat Application
• Ultra high film build (great barrier protection)• 100% solids - ZERO solvent, HAPS,VOCs
– No pinholes– No solvent entrapment
• No chance of delamination – No inter-coat adhesion problems– Great adhesion (substrate profile =/> 3.0 mils)
Sandy Hook, NJWater Treatment Plant Application
Sandy Hook, NJ - WTPSingle Coat Application
50 mils DFT
Single Coat ApplicationSandy Hook, NJ - WTP
Sandy Hook, NJ – WTPCompleted Project
Mtn. Home TankSuperior Edge Protection
Mtn. Home TankHard to reach areas
Mtn. Home TankHi-voltage Holiday Testing
Tanks….for your attention
Love your project…. Protect it with Induron.