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CENTUM VP BatchTraining

Course 7520

Course DescriptionThis course consists of lectures and demonstrations designed to familiarize the student with thefeatures and terminology of batch processes, the engineering methodology for automating abatch plant, and the implementation of batch control and recipe management on the CENTUMVP Batch platform.

Duration5 days / 3.3 CEUs

Objectives/OutcomesUpon completing the course, the learner will be able to exhibit the ability to:

o Describe the unique characteristics of batch processeso Relate to the terminology and batch control models of ISA standard S88.01o Express the methodology for engineering a batch control projecto Use the Yokogawa batch software manuals, including on-line documentationo Design and build Unit Instruments using CENTUM VP Batcho Design and build recipe Operations and Phase logic using CENTUM VP Batcho Accommodate shared process resources such as pumps and headerso Build Master Recipes including header, logic, formula data, and equipment requirementso Create, load, execute, pause, restart and otherwise operate Control Recipeso Create a batch report which is automatically printed at the end of each batcho Configure access control security for recipe engineering functionso Create and display a batch trendo Backup and restore a batch project

Intended Audience

All Application/Process Engineers responsible for the design, implementation, or applicationmaintenance of a CENTUM VP Batch control system.

Course Prerequisites

o CENTUM VP Engineering - Course #7420

Technical Requirementso Experience with Basic Process Control and DCS Systemso Basic file/folder manipulation in a Windows environment

MaterialsEach learner will be provided with a copy of the course training manual, class handouts, andlaboratory exercises.

Requirements to Be Awarded CEUso Submit completed course Registration Formo Fulfill financial obligationso Fulfill the 90% attendance requirement by signing-in each day of facilitated courseo Fulfill the 70% or above overall scoring requirement on labs and projects

Evaluation Methodso Laboratory exerciseso Question and answer sessions

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CENTUM VP BatchTraining

Course 7520

Course Syllabus

Day 1o Introductiono Course Objectives, Outline & Scheduleo Characteristics & Control Requirements of Batch Processes

Typical Batch Process Equipment

Types of Batch Processes

Batch Automation Objectiveso Familiarization with Example Process (hands-on Laboratory)

o ISA S88.01 Batch Control Models and Terminologyo Additional Batch Automation Conceptso General Batch Control Engineering Methodologyo Overview of CENTUM VP Batch Packageso Familiarization with an Automated Recipe (hands-on Laboratory)

o Step-by-Step Activities Involved in Configuring Centum VP Batcho Simultaneous Execution of Multiple Batches (hands-on Laboratory)

Day 2o Concept of Unit Supervisiono Batch Engineering Activities

Identification of Unit Instruments

Identification of Shared Resources

Assignment of Field Devices to Unit Instrumentso Concept of Plant Hierarchyo Building a Plant Hierarchy (hands-on Laboratory)o Building Unit Instruments

TEAPOT Unit Instrument (hands-on Laboratory)

PITCHER1 Unit Instrument (hands-on Laboratory)PITCHER2 Unit Instrument (hands-on Laboratory)

o Management of Shared Resourceso Building Supporting Instruments (hands-on Laboratory)o Concept of Recipe Common Blockso Setup of User-Defined Common Blocks (hands-on Laboratory)o Project Backup & Restore (hands-on Laboratory)

Day 3

o Derivation of Batch Operations from a Recipeo Concept of SFC Sequences, Operations & Phaseso SFC Sequence Engineering Builder Screenso Operation SFC Function Blocks

o Basics of SEBOL Batch Control Languageo Building SFC Sequences (hands-on Laboratory)o Building Operation SFC Instruments (hands-on Laboratory)

Day 4

o Concept of Process Managemento Setup of Process Management Environment (hands-on Laboratory)o Batch Plant Trains and Paths

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CENTUM VP BatchTraining

Course 7520

o Building Trains and Paths (hands-on Laboratory)

o Concept of Master RecipesOverview of CENTUM VP Recipe Handling

Recipe Management Engineering Builder Screenso Building a Master Recipe (hands-on Laboratory)o Overview of Batch Operation & Monitoring Screenso Loading and Operation of a Control Recipe (hands-on Laboratory)

Day 5o Concept of Exception Handling Logico Modification of Master Recipe to Include Exception Handling (hands-on Laboratory)o Operation of Control Recipe with Exception Handling Logic (hands-on Laboratory)o Customizing the State Transition Matrixo Creating a Custom State Transition Matrix (hands-on Laboratory)

o Concept of Batch Reportingo Batch Report Buildero Adding a Batch Report to the Master Recipe (hands-on Laboratory)

o Access Control Utilitieso Configuring Access Control for Recipe View (hands-on Laboratory)o Batch Trendso Creating and displaying a Batch Trend (hands-on Laboratory)o Wrap-up, Question-and-Answer

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