central geothermal systems · engineers newsletter live course outline central geothermal systems...

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engineers newsletter live Course Outline Central Geothermal Systems Many people are familiar with geothermal heat pump systems, using small, “geothermal” heat pumps, distributed throughout the building, that are coupled with a ground source heat exchanger. These systems operate very efficiently since heat rejected to the ground loop in the summer is stored and extracted in the winter. Today, project teams are also considering central geothermal systems consisting of one or two chillers coupled with a closed, geothermal loop that exchanges heat with the earth. Such systems offer high energy efficiency, with the additional benefit of centralized maintenance, acoustic advantages, and flexibility. This Engineers Newsletter Live! discusses benefits, challenges, design, and control of central geothermal systems. By attending this event you will: 1. Gain an understanding of the design and operation of CGT systems and how it differs from distributed systems 2. Learn the system premium efficiency and performance benefits for building owners (centralized maintenance, piping, acoustics etc.) 3. Learn design, control and system considerations of a CGS 4. Learn how the system offers airside system flexibility Program Outline: 1) Introduction a) Central vs. distributed 2) System discussion a) Central system configuration b) Central system operation c) Central system controls d) Key design issues 3) Equipment performance requirements a) Temps b) Flexibility 4) Energy performance/TRACE © Trane, a business of Ingersoll Rand 1

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Page 1: Central Geothermal Systems · engineers newsletter live Course Outline Central Geothermal Systems Many people are familiar with geothermal heat pump systems, using small, “geothermal”

engineers newsletter live Course Outline

Central Geothermal Systems Many people are familiar with geothermal heat pump systems, using small, “geothermal” heat pumps, distributed throughout the building, that are coupled with a ground source heat exchanger. These systems operate very efficiently since heat rejected to the ground loop in the summer is stored and extracted in the winter. Today, project teams are also considering central geothermal systems consisting of one or two chillers coupled with a closed, geothermal loop that exchanges heat with the earth. Such systems offer high energy efficiency, with the additional benefit of centralized maintenance, acoustic advantages, and flexibility. This Engineers Newsletter Live! discusses benefits, challenges, design, and control of central geothermal systems. By attending this event you will: 1. Gain an understanding of the design and operation of CGT systems and how it differs from

distributed systems 2. Learn the system premium efficiency and performance benefits for building owners

(centralized maintenance, piping, acoustics etc.) 3. Learn design, control and system considerations of a CGS 4. Learn how the system offers airside system flexibility Program Outline: 1) Introduction

a) Central vs. distributed 2) System discussion

a) Central system configuration b) Central system operation c) Central system controls d) Key design issues

3) Equipment performance requirements a) Temps b) Flexibility

4) Energy performance/TRACE

© Trane, a business of Ingersoll Rand 1

Page 2: Central Geothermal Systems · engineers newsletter live Course Outline Central Geothermal Systems Many people are familiar with geothermal heat pump systems, using small, “geothermal”

engineers newsletter live Presenter Biographies

Central Geothermal Systems Lee Cline | senior principal systems engineer | Trane

Lee is an engineer in the Systems Engineering Department with over 29 years experience at Trane. His career at Trane started as a factory service engineer for heavy refrigeration, helping to introduce the CVHE centrifugal chiller with electronic controls to the industry. Following that Lee was a member of the team that kicked off the microelectronic building automation and Integrated Comfort Systems controls – ICS - offering at Trane. He continues to push new unit and system control and optimization concepts into the industry. As a Systems Engineer Lee also has the opportunity to discuss HVAC system application and control with owners, engineers and contractors on a daily basis. Lee has a Bachelors degree in Mechanical Engineering from Michigan Technological University. He is a member of ASHRAE and a Registered Professional Engineer in the State of Wisconsin. Brian Fiegen, | global systems applications leader| Trane

Brian is the Manager of Systems Engineering (Applications Engineering, Systems Engineering, and C.D.S.). Brian joined Trane in 1983, and has held a number of marketing and management positions throughout his career. He has been involved with product development and promotion of air handling and distribution products, systems, and controls throughout much of that time. Brian is deeply involved in managing Trane’s position on key industry issues such as IAQ and sustainable construction. Brian earned his BSME from South Dakota School of Mines and Technology in Rapid City, SD.

Mick Schwedler, | manager, applications engineering | Trane

Mick has been involved in the development, training, and support of mechanical systems for Trane since 1982. With expertise in system optimization and control (in which he holds patents), and in chilled-water system design, Mick’s primary responsibility is to help designers properly apply Trane products and systems. To do so, he provides one-on-one support, writes technical publications, and presents seminars.

A recipient of ASHRAE’s Distinguished Service Award, Mick is Chair of SSPC 90.1, which was responsible for writing ANSI/ASHRAE/IESNA 90.1-2007, a prerequisite for LEED. He also contributed to the ASHRAE GreenGuide and is a former member of the LEED Energy and Atmospheric Technical Advisory Group (TAG). Mick earned his mechanical engineering degree from Northwestern University and holds a master’s degree from the University of Wisconsin Solar Energy Laboratory. He also is a registered professional engineer in the State of Wisconsin.

Eric Sturm | C.D.S. marketing engineer | Trane

Eric Sturm joined Trane in 2006. He is responsible for driving development of the TRACE software program including compliance with ASHRAE Standards 90.1 and 140. Eric’s primary responsibility is assisting customers of Trane's HVAC system design and analysis applications including TRACE 700 and System Analyzer. In addition Eric is a member of Trane's Advanced Engineering Services, providing building simulations for various projects. Eric earned his BSME from University of Wisconsin-Platteville and is a member of ASHRAE.

© Trane, a business of Ingersoll Rand 2

Page 3: Central Geothermal Systems · engineers newsletter live Course Outline Central Geothermal Systems Many people are familiar with geothermal heat pump systems, using small, “geothermal”

© 2010 Trane, a business of Ingersoll-Rand

pipingCentral Geothermal Chiller/Heater System

To borefield

From borefield

coolingload

On Heat

On Cool

PLc

PC PLe

M MM

M

M M

A

cond

evap

PH

VCC

VEC

B

cond

evap

heatingload

PB

Page 4: Central Geothermal Systems · engineers newsletter live Course Outline Central Geothermal Systems Many people are familiar with geothermal heat pump systems, using small, “geothermal”

Central Geothermal System Design and Control

© 2010 Trane, a business of Ingersoll-Rand2

This program is registered with the AIA/CES and USGBC for LEED® continuing professional education. 1.5 CEs earned on completion of this program will be reported to CES Records for AIA members.

Continuing Education Credit

© Trane, a business of Ingersoll Rand 3

Page 5: Central Geothermal Systems · engineers newsletter live Course Outline Central Geothermal Systems Many people are familiar with geothermal heat pump systems, using small, “geothermal”

© 2010 Trane, a business of Ingersoll-Rand3

Copyrighted Materials

This presentation is protected by U.S. and international copyright laws. Reproduction, distribution, display, and use of the presentation without written permission of Trane is prohibited.

© 2010 Trane, a business of Ingersoll-Rand. All rights reserved.

© 2010 Trane, a business of Ingersoll-Rand4

Central Geothermal Systems

Today’s Topics

Overview of central geothermal systems • Comparison to distributed systems

Design and control• Configuration

• Operation

• Controls

Design considerations

Equipment performance requirements

Energy performance

© Trane, a business of Ingersoll Rand 4

Page 6: Central Geothermal Systems · engineers newsletter live Course Outline Central Geothermal Systems Many people are familiar with geothermal heat pump systems, using small, “geothermal”

© 2010 Trane, a business of Ingersoll-Rand5

Today’s Presenters

Brian Fiegen

Global Systems Applications Leader

Eric Sturm

C.D.S. Marketing Engineer

© 2010 Trane, a business of Ingersoll-Rand6

Today’s Presenters

Mick Schwedler

Applications Engineering Manager

Lee Cline

Systems Engineer

© Trane, a business of Ingersoll Rand 5

Page 7: Central Geothermal Systems · engineers newsletter live Course Outline Central Geothermal Systems Many people are familiar with geothermal heat pump systems, using small, “geothermal”

© 2010 Trane, a business of Ingersoll-Rand7

Geothermal Systems

© 2010 Trane, a business of Ingersoll-Rand8

Reasons to Select a Geothermal System

High system energy efficiency

Low carbon emissions

LEED® energy credits

Attractive financial return• Tax incentives

High Energy Efficiency

© Trane, a business of Ingersoll Rand 6

Page 8: Central Geothermal Systems · engineers newsletter live Course Outline Central Geothermal Systems Many people are familiar with geothermal heat pump systems, using small, “geothermal”

© 2010 Trane, a business of Ingersoll-Rand9

What Makes Geothermal Systems Efficient?

Earth temperatures• Cool heat sink when cooling• Warm heat source when heating

Heat-pump based heating Heat-recovery system

• Share energy between heating and cooling zones• Store heat from cooling season• Extract heat in the heating season

Efficient equipment• High-efficiency heat pumps

© 2010 Trane, a business of Ingersoll-Rand10

Distributed Heat Pump System

horizontalhorizontalheat pumpheat pump

dedicated dedicated outdoor air unitoutdoor air unit

ventilationventilationduct systemduct system

© Trane, a business of Ingersoll Rand 7

Page 9: Central Geothermal Systems · engineers newsletter live Course Outline Central Geothermal Systems Many people are familiar with geothermal heat pump systems, using small, “geothermal”

© 2010 Trane, a business of Ingersoll-Rand11

Distributed Geothermal System

heatheatpumpspumps

water pumpswater pumpsverticalvertical--loop groundloop groundheat exchanger (borefield) heat exchanger (borefield)

WSHPs

Dedicated outdoor air units

Optional fluid cooler

Water pumps

Geo heat exchanger

© 2010 Trane, a business of Ingersoll-Rand12

waterdistributionloop

air separator

pipingDistributed Geothermal System

© Trane, a business of Ingersoll Rand 8

Page 10: Central Geothermal Systems · engineers newsletter live Course Outline Central Geothermal Systems Many people are familiar with geothermal heat pump systems, using small, “geothermal”

© 2010 Trane, a business of Ingersoll-Rand13

Advantages• Limited floor space requirements• Easy to self-service • Isolated impact of equipment failure• Capacity can be added • Simple piping design

Disadvantages• In-space service and maintenance• Distributed service and maintenance• Acoustics• Complex dedicated outdoor air systems• Mixing related energy efficiency loss (entropy)• Limited air filtration options

Distributed Geothermal System

© 2010 Trane, a business of Ingersoll-Rand14

Central Geothermal System

© Trane, a business of Ingersoll Rand 9

Page 11: Central Geothermal Systems · engineers newsletter live Course Outline Central Geothermal Systems Many people are familiar with geothermal heat pump systems, using small, “geothermal”

© 2010 Trane, a business of Ingersoll-Rand15

Central Geothermal System

Heat recovery chillers (chiller/heaters) provide heating and cooling• Hydronic four pipe

Central air handlers VAV terminals Auxiliary boilers Water pumps

© 2010 Trane, a business of Ingersoll-Rand16

pipingCentral Geothermal Chiller/Heater System

To borefield

From borefield

coolingload

On Heat

On Cool

PLc

PC PLe

M MM

M

M M

A

cond

evap

PH

VCC

VEC

B

cond

evap

heatingload

PB

© Trane, a business of Ingersoll Rand 10

Page 12: Central Geothermal Systems · engineers newsletter live Course Outline Central Geothermal Systems Many people are familiar with geothermal heat pump systems, using small, “geothermal”

© 2010 Trane, a business of Ingersoll-Rand17

Bi-directional Cascade Central Geothermal System

Disadvantages• Requires MER space• Requires a chiller technician to service the central plant• Redundancy must be designed• Capacity addition

Advantages• Service and maintenance occurs in an equipment room• Service and maintenance is centralized• Acoustics (equipment away from space)• Air economizer integrates into air distribution system• Efficient cascading of simultaneous energy streams• Air filtration flexibility

© 2010 Trane, a business of Ingersoll-Rand18

Geothermal Systems

An HVAC system with compelling benefits including energy efficiency

Most geothermal systems utilize distributed near space heat pumps for heating and cooling

Central geothermal systems are an alternative to traditional distributed geothermal systems• Enables centralized service and maintenance

• Premium efficiency

• Improved acoustics and IAQ

© Trane, a business of Ingersoll Rand 11

Page 13: Central Geothermal Systems · engineers newsletter live Course Outline Central Geothermal Systems Many people are familiar with geothermal heat pump systems, using small, “geothermal”

System configuration

Central Geothermal System Design and Control

© 2010 Trane, a business of Ingersoll-Rand20

Central Geothermal System

© Trane, a business of Ingersoll Rand 12

Page 14: Central Geothermal Systems · engineers newsletter live Course Outline Central Geothermal Systems Many people are familiar with geothermal heat pump systems, using small, “geothermal”

© 2010 Trane, a business of Ingersoll-Rand21

Bidirectional Cascade

Operation & Control

Goal:

CGS concept understanding• Where does the water go?

Operating modes• Cooling only mode

• Heating only mode

• Simultaneous heating/cooling modes

© 2010 Trane, a business of Ingersoll-Rand22

Central Geothermal System

To borefield

From borefield

coolingload

On Heat

On Cool

PLc

PC PLe

M MM

M

M M

A

cond

evap

PH

VCC

VEC

B

cond

evap

heatingload

PB

© Trane, a business of Ingersoll Rand 13

Page 15: Central Geothermal Systems · engineers newsletter live Course Outline Central Geothermal Systems Many people are familiar with geothermal heat pump systems, using small, “geothermal”

© 2010 Trane, a business of Ingersoll-Rand23

Central Geothermal SystemFluid Flow

Three Loops

• Borefield

• Condenser energy transfer loop

• Evaporator energy transfer loop

Two “energy cascade” paths

• Chiller Condenser to Heater Evaporator

• Heater Evaporator to Chiller Condenser

• Result in more efficient system operation

© 2010 Trane, a business of Ingersoll-Rand24

Chilled Water to Building Loads

On Cool

coolingload

PC

M

A

cond

evapCooling system

© Trane, a business of Ingersoll Rand 14

Page 16: Central Geothermal Systems · engineers newsletter live Course Outline Central Geothermal Systems Many people are familiar with geothermal heat pump systems, using small, “geothermal”

© 2010 Trane, a business of Ingersoll-Rand25

Hot Water to Building Loads

On Cool

coolingload

PC

M

A

cond

evap

On Heat

M heatingload

PH

B

cond

evap

Heating system

© 2010 Trane, a business of Ingersoll-Rand26

Borefield loop

On Cool

coolingload

PC

M

A

cond

evap

From borefield

On Heat

M heatingload

PH

B

cond

evap

To borefield PB

© Trane, a business of Ingersoll Rand 15

Page 17: Central Geothermal Systems · engineers newsletter live Course Outline Central Geothermal Systems Many people are familiar with geothermal heat pump systems, using small, “geothermal”

© 2010 Trane, a business of Ingersoll-Rand27

Condenser Energy Transfer Loop

On Cool

coolingload

PC

M

From borefield

PLc

M

A

cond

evap

On Heat

M heatingload

PH

B

cond

evap

Condenser energy transfer pump

To borefield PB

© 2010 Trane, a business of Ingersoll-Rand28

On Cool

coolingload

PC

M

A

cond

evap

Evaporator Energy Transfer Loop

M

From borefield

PLe

On Heat

M heatingload

PH

B

cond

evap

Evaporator energy transfer pump

To borefield PB

© Trane, a business of Ingersoll Rand 16

Page 18: Central Geothermal Systems · engineers newsletter live Course Outline Central Geothermal Systems Many people are familiar with geothermal heat pump systems, using small, “geothermal”

© 2010 Trane, a business of Ingersoll-Rand29

Two Energy Cascade Paths

To borefield

From borefield

coolingload

On Cool

PLc

PC PLe

M

M M

A

cond

evap

On Heat

M

PH

B

cond

evap

heatingload

Energy Cascade – condenser to evaporator

Energy Cascade – evaporator to condenser

PB

© 2010 Trane, a business of Ingersoll-Rand30

Water flow

Three Loops

• Borefield

• Condenser energy transfer loop

• Evaporator energy transfer loop

Two “energy cascade” paths

• Chiller Condenser to Heater Evaporator

• Heater Evaporator to Chiller Condenser

• Result in more efficient system operation

© Trane, a business of Ingersoll Rand 17

Page 19: Central Geothermal Systems · engineers newsletter live Course Outline Central Geothermal Systems Many people are familiar with geothermal heat pump systems, using small, “geothermal”

Operation and Control:Cooling only

Central Geothermal System Design and Control

© 2010 Trane, a business of Ingersoll-Rand32

M

Heat is rejected to the borefield

Cooling only mode operation

From borefield

PLc

On Cool

coolingload

PC

M

A

cond

evap

On Cool

coolingload

PC

M

A

cond

evap

To borefield PB

© Trane, a business of Ingersoll Rand 18

Page 20: Central Geothermal Systems · engineers newsletter live Course Outline Central Geothermal Systems Many people are familiar with geothermal heat pump systems, using small, “geothermal”

© 2010 Trane, a business of Ingersoll-Rand33

Multiple Chillers in Cooling Mode

From borefield

PLc

M

On Cool

coolingload

PC

M

A

cond

evap

On Cool

coolingload

PC

M

A

cond

evap

M

M

On Cool

A

cond

evap

M

M

On Cool

A

cond

evap

To borefield PB

© 2010 Trane, a business of Ingersoll-Rand34

Bidirectional Cascade ControlPlant Control

Must respond to:

Cooling load

Heating load

Systems limits

Unit operating limits

Pump energy consumption

Pump VFDs

© Trane, a business of Ingersoll Rand 19

Page 21: Central Geothermal Systems · engineers newsletter live Course Outline Central Geothermal Systems Many people are familiar with geothermal heat pump systems, using small, “geothermal”

© 2010 Trane, a business of Ingersoll-Rand35

SYS-APM009-EN

© 2010 Trane, a business of Ingersoll-Rand36

Bidirectional Cascade ControlCooling Only Mode

Condenser Energy Transfer Loop pump (PLc) controlled to maintain design chillercondenser water flow rate

Heat is rejected to the borefield

Borefield pump (PB) controlled to maintain entering chiller condenser water temperature

To borefield

From borefield

coolingload

On Cool

On Cool

PLc

PC

M MM

M

M M

A

cond

evap

B

cond

evap

Chilled water system is controlled to meet the building cooling load

PB

© Trane, a business of Ingersoll Rand 20

Page 22: Central Geothermal Systems · engineers newsletter live Course Outline Central Geothermal Systems Many people are familiar with geothermal heat pump systems, using small, “geothermal”

© 2010 Trane, a business of Ingersoll-Rand37

Bidirectional Cascade ControlCooling Only Mode

To borefield

From borefield

coolingload

OffOff

PLc

PC

M MM

M

M M

A

cond

evap

B

cond

evap

1. Enable Chilled

Water Loop Operation

PB

© 2010 Trane, a business of Ingersoll-Rand38

Bidirectional Cascade ControlCooling Only Mode

To borefield

From borefield

coolingload

OffOff

PLc

PC

M MM

M

M M

A

cond

evap

B

cond

evap

PCVFD

DPT3

2. Cond Energy

Trans Loop Pump PLc /

PLcVFD

Modulates based on

DPT3

PB

© Trane, a business of Ingersoll Rand 21

Page 23: Central Geothermal Systems · engineers newsletter live Course Outline Central Geothermal Systems Many people are familiar with geothermal heat pump systems, using small, “geothermal”

© 2010 Trane, a business of Ingersoll-Rand39

Off

Bidirectional Cascade ControlCooling Only Mode

To borefield

From borefield

coolingload

PLc

PC

M MM

M

M M

A

cond

evap

B

cond

evap

PCVFD

DPT3

3. Chlr/HtrOperating in

Cooling Mode

Controls to Leaving Chilled Water

Setpoint

On Cool

OffA

cond

evap

PB

© 2010 Trane, a business of Ingersoll-Rand40

Off

Bidirectional Cascade ControlCooling Only Mode

To borefield

From borefield

coolingload

PLc

PC

M MM

M

M M

A

cond

evap

B

cond

evap

PCVFD

DPT3

On Cool

OffA

cond

evap

TS10

TS64. Borefield Pump PB /

PBVFD

Modulates Based on

TS6 / TS10 Differential

PBVFD

PB

© Trane, a business of Ingersoll Rand 22

Page 24: Central Geothermal Systems · engineers newsletter live Course Outline Central Geothermal Systems Many people are familiar with geothermal heat pump systems, using small, “geothermal”

© 2010 Trane, a business of Ingersoll-Rand41

Bidirectional Cascade ControlCooling Only Mode

To borefield

From borefield

coolingload

PLc

PC

M MM

M

M M

A

cond

evap

B

cond

evap

PCVFD

DPT3

On Cool

OffA

cond

evap

TS6

And Chiller Requirements

TS10

PB

PBVFD

4. Borefield Pump PB /

PBVFD

Modulates Based on

TS6 / TS10 Differential

Operation and Control:Heating only

Central Geothermal System Design and Control

© Trane, a business of Ingersoll Rand 23

Page 25: Central Geothermal Systems · engineers newsletter live Course Outline Central Geothermal Systems Many people are familiar with geothermal heat pump systems, using small, “geothermal”

© 2010 Trane, a business of Ingersoll-Rand43

Heat is extracted from the borefield

Heating only mode operation

M

From borefield

PLe

On Heat

M heatingload

PH

B

cond

evap

To borefield PB

© 2010 Trane, a business of Ingersoll-Rand44

PLe

From borefield

Multiple Chillers in Heating Mode

To borefield

M

On Heat

M heatingload

PH

B

cond

evap

M

M

On Heat

B

cond

evap

M

M

On Heat

B

cond

evap

PB

© Trane, a business of Ingersoll Rand 24

Page 26: Central Geothermal Systems · engineers newsletter live Course Outline Central Geothermal Systems Many people are familiar with geothermal heat pump systems, using small, “geothermal”

© 2010 Trane, a business of Ingersoll-Rand45

Heating controls

© 2010 Trane, a business of Ingersoll-Rand46

Bidirectional CascadeHeating mode control

To borefield

From borefield

On Heat

On Heat

PLe

M MM

M

M M

A

cond

evap

PH

B

cond

evap

heatingload

Heating system controlled to meet heating demand

Evaporator Energy Transfer Loop pump (PLe) controlled to maintain design heaterevaporator water flow rate

Borefield pump (PB) controlled to maintain heater evaporator water temperature

PB

© Trane, a business of Ingersoll Rand 25

Page 27: Central Geothermal Systems · engineers newsletter live Course Outline Central Geothermal Systems Many people are familiar with geothermal heat pump systems, using small, “geothermal”

© 2010 Trane, a business of Ingersoll-Rand47

Off

Bidirectional CascadeHeating mode control

To borefield

From borefield

Off

PLe

M MM

M

M M

A

cond

evap

PH

heatingload

1. Enable Heating

Water Loop Operation

PB

B

cond

evap

© 2010 Trane, a business of Ingersoll-Rand48

Off

Bidirectional CascadeHeating mode control

To borefield

From borefield

Off

PLe

M MM

M

M M

A

cond

evap

PH

heatingload

DPT4

PLeVFD

2. Evap Energy

Trans Loop Pump PLe /

PLeVFD

Modulates based on

DPT4

PB

B

cond

evap

© Trane, a business of Ingersoll Rand 26

Page 28: Central Geothermal Systems · engineers newsletter live Course Outline Central Geothermal Systems Many people are familiar with geothermal heat pump systems, using small, “geothermal”

© 2010 Trane, a business of Ingersoll-Rand49

On Heat

Bidirectional CascadeHeating mode control

DPT4

To borefield

From borefield

Off

PLe

M MM

M

M M

A

cond

evap

PH

heatingload

PLeVFD

3. Unit Operating in

Heating Mode

Controls to Leaving

Condenser Water

Setpoint

Off

PB

B

cond

evap

B

cond

evap

© 2010 Trane, a business of Ingersoll-Rand50

On Heat

Bidirectional CascadeHeating mode control

DPT4

To borefield

From borefield

Off

PLe

M MM

M

M M

A

cond

evap

PH

B

cond

evap

heatingload

PLeVFD

PBVFD

TS10

TS8

4. Borefield Pump PB /

PBVFD

Modulates based on

TS8 / TS10 Differential

B

cond

evap

PB

© Trane, a business of Ingersoll Rand 27

Page 29: Central Geothermal Systems · engineers newsletter live Course Outline Central Geothermal Systems Many people are familiar with geothermal heat pump systems, using small, “geothermal”

© 2010 Trane, a business of Ingersoll-Rand51

On Heat

Bidirectional CascadeHeating mode control

DPT4

To borefield

From borefield

Off

PLe

M MM

M

M M

A

cond

evap

PH

B

cond

evap

heatingload

PLeVFD

PBVFD

TS10

TS8

4. Borefield Pump PB /

PBVFD

Modulates based on

TS8 / TS10 Differential

B

cond

evap

PB

And Chiller Requirements

Simultaneous Cooling and Heating

Cooling dominant

© Trane, a business of Ingersoll Rand 28

Page 30: Central Geothermal Systems · engineers newsletter live Course Outline Central Geothermal Systems Many people are familiar with geothermal heat pump systems, using small, “geothermal”

© 2010 Trane, a business of Ingersoll-Rand53

M

Cooling Dominant ModeEnergy Cascade Paths

coolingload

On Cool

PC PLe

M M

From borefield

PLc

Energy Cascade – evaporator to condenser

On Heat

M

PH

B

cond

evap

heatingload

A

cond

evap

To borefield PBEnergy Cascade – condenser to evaporator

© 2010 Trane, a business of Ingersoll-Rand54

Why is energy cascade beneficial?

Distributed systems and other central systems • Mix this water – resulting in reduced efficiency

Cascade• The chiller’s condenser receives cool water –

allowing it to operate efficiently

• The heater’s evaporator receives warm water –allowing it to operate efficiently

© Trane, a business of Ingersoll Rand 29

Page 31: Central Geothermal Systems · engineers newsletter live Course Outline Central Geothermal Systems Many people are familiar with geothermal heat pump systems, using small, “geothermal”

© 2010 Trane, a business of Ingersoll-Rand55

What is the cascade worth?Example

One chiller operating in heat recovery mode

• Compressor: 81.4 kW

Two units, cascading energy

• Chiller compressor: 28.5 kW

• Heater compressor: 33.5 kW

• Total of two compressors:62 kW

• 23.8% savings!

Simultaneous Cooling and Heating

Heating dominant

© Trane, a business of Ingersoll Rand 30

Page 32: Central Geothermal Systems · engineers newsletter live Course Outline Central Geothermal Systems Many people are familiar with geothermal heat pump systems, using small, “geothermal”

© 2010 Trane, a business of Ingersoll-Rand57

From borefield

Energy Cascadecondenser to evaporator

M

Heating Dominant ModeEnergy Cascade Paths

coolingload

On Cool

PC PLe

M M

Energy Cascade – evaporator to condenser

On Heat

M

PH

B

cond

evap

heatingload

A

cond

evap

To borefield PB

PLc

© 2010 Trane, a business of Ingersoll-Rand58

Simultaneous Heating/Cooling Controls

© Trane, a business of Ingersoll Rand 31

Page 33: Central Geothermal Systems · engineers newsletter live Course Outline Central Geothermal Systems Many people are familiar with geothermal heat pump systems, using small, “geothermal”

© 2010 Trane, a business of Ingersoll-Rand59

On Cool

M

M

Simultaneous Heating & CoolingHeating or Cooling Dominant?

To borefield

From borefield

On Heat

PLe

M

M M

PH

B

cond

evap

heatingload

M

M

M

coolingload

PC

PLc

A

cond

evap

PB

TS10

TS6

TS8

© 2010 Trane, a business of Ingersoll-Rand60

Simultaneous Heating & CoolingCooling Dominant

More BTUs are rejected to the Condenser Energy Transfer loop from the cooling unit(s)…than are extracted from the Evaporator Energy Transfer loop by the heating unit(s)

The system is BTU excess

The Condenser Energy Transfer loop is warmer than the borefield supply water temperature

© Trane, a business of Ingersoll Rand 32

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On Cool

M

M

Simultaneous Heating & CoolingCooling Dominant

To borefield

From borefield

On Heat

PB

PLe

M

M M

PH

B

cond

evap

heatingload

M

M

M

coolingload

PC

PLc

A

cond

evap

TS6

© 2010 Trane, a business of Ingersoll-Rand62

Simultaneous Heating & CoolingHeating Dominant

More BTUs are extracted from the Evaporator Energy Transfer loop by the heating unit(s)…than are rejected to the Condenser Energy Transfer loop by the cooling unit(s)

The system is BTU deficit

The Evaporator Energy Transfer loop is cooler than the borefield supply water temperature

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On Cool

M

M

Simultaneous Heating & CoolingHeating Dominant

To borefield

From borefield

On Heat

PLe

M

M M

PH

B

cond

evap

heatingload

M

M

M

coolingload

PC

PLc

A

cond

evap

PB

TS10

TS8

© 2010 Trane, a business of Ingersoll-Rand64

On Cool

M

M

Simultaneous Heating & CoolingCooling Dominant

To borefield

From borefield

On Heat

PB

PLe

M

M M

PH

B

cond

evap

heatingload

M

M

M

coolingload

PC

PLc

A

cond

evap

TS10

To / From ChillerTo / From

Heater

Cooling Dominant

The system is BTU excess

The Condenser Energy Transfer loop is warmer than the borefield

Transition to Heating Dominant

The system becomes BTU deficit

The Condenser Energy Transfer loop supply temperature drops below the borefield temperature.

TS6

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On Cool

M

M

Simultaneous Heating & CoolingHeating Dominant

To borefield

From borefield

On Heat

PLe

M

M M

PH

B

cond

evap

heatingload

M

M

M

coolingload

PC

PLc

A

cond

evap

PB

TS10

TS8

Heating Dominant

The system is BTU deficit

The Evaporator Energy Transfer loop is cooler than the borefield.

Transition to Cooling Dominant

The system becomes BTU excess

The Evaporator Energy Transfer loop supply temperature rises above the borefield temperature.

To / From ChillerTo / From

Heater

Key design issues

Central Geothermal System Design and Control

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Key Design Issues

Optimizing life cycle costs• Borefield sizing Supplemental heating

Auxiliary heat rejection

• Load shedding economizer

Freeze protection

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optimizing life cycle costsBorefield Sizing

Peak building demand

Cumulative building demand

Optimization• Reduce peak demand

• Balance annual heating and cooling loads

• Consider a hybrid system design

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Seasonal Heating Dominate Load Profile

Building Load Profile

0

600000

Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Total

Month

En

erg

y

Cooling

Heating

© 2010 Trane, a business of Ingersoll-Rand70

System Options

Supplemental Heating Boiler downstream of condenser

Use boiler setpoint several degrees lower than chiller setpoint

• Avoids boiler “stealing” the load

auxheat

oncool

onheat

heatingload

cond

evap

MMM

PH

cond

evap

supplemental heating boiler

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Seasonal Cooling Dominate Load Profile

Building Load Profile

0

500000

Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Total

Month

En

erg

y

Cooling

Heating

Total vs. monthly?

© 2010 Trane, a business of Ingersoll-Rand72

System OptionsAuxiliary Energy Rejection Use dry cooler or

evaporative fluid cooler• Keeps fluid loop clean

Pump options• Use energy transfer

loop pump Pump must be sized

for tower pressure drop

• Add separate pump –sidestream Simpler, but

additional pump

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Building Load Profile Imbalance

A heating dominate building• Auxiliary heating system (e.g. modular boiler)

• Load shedding economizer

A cooling dominate building• Auxiliary energy rejection (e.g. fluid cooler)

• Add building heating load like domestic hot water

Optimize the building life cycle cost• Reducing borefield size

• Increasing borefield utilization for energy efficiency

© 2010 Trane, a business of Ingersoll-Rand74

Freeze Protection

Two considerations• Low evaporator temperature protection

• Air handler coil freezing

What’s unique about the bi-directional geothermal system?• All systems and loops are interconnected

• A decision to use anti-freeze impacts all system elements

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Freeze Avoidance Strategies

Low evaporator temperature protection• Careful attention to borefield design low temperature

limit

• Limit the leaving evaporator temperature

• Use supplemental heat (modular boiler) when evaporator temperature drops to the freezing threshold

Air handler coil freeze protection• Freezestat with full coil face coverage

• Mixed air blender

• Pumped coils

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Pumped Coil

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Freeze Avoidance Strategies

Pump and piping placement• Place pumps indoors

• Bury all external piping below frost line

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Freeze Avoidance Strategies

Anti-freeze• Desirable to avoid if possible

– Cost and efficiency implications throughout the system

– Glycol impact is worse for cooling operation than heating due to viscosity change

– Shell and tube heat exchangers enable a lower evaporator temperature limit than plate and frame heat exchangers

• If required, minimize its concentration.

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Considerations summary

Optimize borefield value• Hybrid design

• Balance the borefield load

Avoid freezing• Limit borefield design temperatures by using auxillary

heating

• Use mechanical methods where possible

• Minimize anti-freeze use

Equipment performance requirements

Central Geothermal System Design and Control

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Bidirectional Cascade

Desired Equipment Capabilities

Efficiency

Operating Range• Temperatures

• Flow rates

Control• Leaving water temperature stability

• Ability to switch modes

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Unit Efficiency

Can be up to 18% more efficient than ASHRAE 90.1-2007 requirements

Dependent on selection conditions

Make sure unit can unload efficiently while simultaneously making cold chilled water and hot condenser water• Centrifugal compressors may surge

• Positive displacement compressors often a good fit

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ASHRAE Guidance

Temperatures

“For typical buildings, chillers normally provide hot water for space heating at 105°F to 110°F”

source: 2008 ASHRAE Handbook –HVAC Systems and Equipment, p8.20

© 2010 Trane, a business of Ingersoll-Rand84

Example: Positive Affects of Lower Hot Water Temperature

+ 15.1%3.83.3Heating Efficiency (COP)

- 6.5%(that’s good!)

185.3198.2Power (kW)

+ 7.4%24222255Heating Capacity (MBh)

+ 13.3%149.1131.6Cooling Capacity (tons)

Positive Affect

130°F140°FHot Water Temperature

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Operating RangeTemperatures Antifreeze (such as glycol)

• Avoid if possible

• Minimize amount (10% is better than 25 or 30%)

Temperatures using water• 38°F chilled water

• 140°F hot water Using 130°F water

– Increases unit capacity

– Increases unit efficiency (15% better)

130°F complements condensing boiler requirements

Proper question, “What hot water temperature do we need?

© 2010 Trane, a business of Ingersoll-Rand86

Operating RangeFlows

Evaporator flow

ASHRAE GreenGuide:

• 1.2 to 2.0 gpm/ton 12 - 20°F ΔT

If Variable Primary Flow

• Ensure adequate turndown Design/Minimum > 2

• 3-pass evaporator may be advantageous

Condenser flow

ASHRAE GreenGuide

• 1.6 to 2.5 gpm/ton 12 - 18°F ΔT

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Desirable Unit Controls

Operate either in cooling or heating mode

Setpoint stability• Unloading compressors maintain setpoints

• Make 38°F water with no anti-freeze

Switch modes without turning compressor off

Ability to respond to variable flow if applied in VPF system• 30% flow rate change per minute

TRACE 700™analysis

Central Geothermal System Design and Control

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What’s New in TRACE 700 v6.2.5

Geothermal loop calculation methodologies

Control algorithms for energy transfer pumps

Default geothermal chiller-heater equipment

Two new output reports• Geothermal Plant Peak Summary

• Geothermal Energy Transfer Summary

© 2010 Trane, a business of Ingersoll-Rand90

TRACE 700 OutputGeothermal Peak Load Summary

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TRACE 700 OutputGeothermal Energy Transfer Summary

© 2010 Trane, a business of Ingersoll-Rand92

Study Assumptions

Three-story office building• Atlanta, GA

• Philadelphia, PA

• St. Louis, MO

60,000 Square Feet

Complies withASHRAE 90.1-2007, 62.1-2007

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System Comparisons

90.1-2007 Appendix G Baseline • VAV-reheat, DX cooling, Fossil Fuel heating

• No economizer required (all locations)

Ground Source Heat Pump (GSHP)• Dedicated OA to heat pump inlet, room neutral

conditions

• 90.1-2007 minimally compliant equipment

Optimized GSHP• Dedicated OA to space, 55 dew point

• Total energy wheel

© 2010 Trane, a business of Ingersoll-Rand94

Central Geothermal System Comparison

Central Geothermal System (CGS)• VAV-reheat as described in broadcast

• Primary-secondary flow

Optimized CGS• Increased space setpoint (+1°F)

• Low temperature air VAV (with reset)

• Ventilation reset

• Enthalpy economizer

• Variable primary flow

• Reduced water flow rates

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System ComparisonPhiladelphia

50

60

70

80

90

100o

vera

ll b

uil

din

g e

nerg

y co

st,

% o

f b

ase

9%

Basi

c G

SH

P

base

lin

e b

uild

ing

Op

tim

ized

GS

HP

19%

Basi

c C

GS

4%

Op

tim

ized

CG

S

26%

© 2010 Trane, a business of Ingersoll-Rand96

System Comparison

All locations

50

60

70

80

90

100

ove

rall

bu

ild

ing

en

erg

y co

st,

% o

f b

ase

Atlanta Philadelphia St. Louis

Base

lin

e b

uild

ing

Basi

c G

SH

P

Op

tim

ized

GS

HP

Basi

c C

GS

Op

tim

ized

CG

S

Base

lin

e b

uild

ing

Basi

c G

SH

P

Op

tim

ized

GS

HP

Basi

c C

GS

Op

tim

ized

CG

S

Base

lin

e b

uild

ing

Basi

c G

SH

P

Op

tim

ized

GS

HP

Basi

c C

GS

Op

tim

ized

CG

S

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summary

Central Geothermal Systems

Advantages• Centralize service and maintenance is centralized

• Superior acoustic options

• Airside flexibility

Operation and control• Efficient cascading of simultaneous energy streams

• Efficiently provides both chilled and hot water temperature control

Equipment with wide operating range is available

Analysis results show significant savings

© 2010 Trane, a business of Ingersoll-Rand98

references for this broadcast

Where to Learn More

www.trane.com/

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watch past broadcasts

ENL Archives Insightful topics on HVAC

system design:• Chilled-water plants• Air distribution• Refrigerant-to-air systems• Control strategies• Industry standards and

LEED• Energy and the environment• Acoustics• Ventilation• Dehumidification

www.trane.com/ENL

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2010 ENL Broadcasts

October ASHRAE Standard 90.1-2010

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Central Geothermal System Design and Control

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engineers newsletter live

Bibliography

Central Geothermal System Design and Control

Industry Standards and Handbooks available to purchase from < www.ashrae.org/bookstore > or

< www.amca.org/store >

American Society of Heating, Refrigerating, and Air-Conditioning Engineers. 2008. ASHRAE Handbook—HVAC Systems and Equipment, p8.20, Atlanta, GA: ASHRAE.

Trane Publications available to purchase from <www.trane.com/bookstore>

Cline, Lee. Central Geothermal Systems application manual. SYS-APM009-EN. April 2010.

Analysis Software TRACE 700™ building energy and economic analysis software

Available at < www.trane.com/TRACE >

© Trane, a business of Ingersoll Rand 54