center for innovation and technology cooperation (citc) energy technologies department 24 november...
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Center for Innovation and Technology Cooperation (CITC)
Energy Technologies Department 24 November 2015
The Global Catalyst IndustryUnderstanding the Complex Interaction between
Process Technologies, Catalysts & Markets. Petroleum Refining Catalysts
Analysis of Structure of Global Catalysts Industry Globalization Global catalyst Consumption Global Refining Capacity North America Alliances & Joint Ventures System Houses Summary
Table of Contents
Process catalyst product types
Petroleum Refining Catalysts
Chemical Processing Catalysts
By market served
Structure of the Process Catalyst Industry
Catalyst User
Metal Reclaimer
Catalyst Regeneration
Process Licensor and Catalyst Manufacturer
Process Licensor
Catalyst Manufacturer
Catalyst Manufacturer
Process Licensor
Process Licensor and Catalyst Manufacturer
Catalyst User
Metal ReclaimerCatalyst
Regeneration
Process License & catalyst
Process License & Catalyst
Process License Catalyst Production Contract
Catalyst
Non proprietary Catalyst (unlicensed, house brand, open market,general and custom)
Proprietary (Licensed) Catalyst
Spent Catalyst for Recovery of Precious Metal
Spent Catalyst for Regeneration
Regenerated Catalyst
Spent Catalyst
Globalization
196019802000
Road Map for Developing Oil & Gas Industry of the World
IRAN
Middle East
More than 90% of chemical manufacturing processes and more than 20% of all industrial products employ underlying catalytic steps
Process catalysts, a $16 billion-per-year business worldwide, play a vital role in the economy.
آمریکای شمالیمیلیون دالر 4،466
اروپای غربیمیلیون دالر 2،448
ژاپنمیلیون دالر 817
چینمیلیون دالر 2،763
خاومیانهمیلیارد دالر1
North Amer-ica
Western Europe
China Japan Middle East0
1000
2000
3000
4000
5000
6000
4466
24482763
8171000
4961
2433
4243
727
1354
2012 2017
Global catalyst ConsumptionUnit: Millions Dollars
Process catalyst product types
Petroleum Refining Catalysts
Chemical Processing Catalysts
Petroleum refining catalysts
Catalytic Cracking (FCC)
Catalytic Hydro Processing
Catalytic Hydrocracking
Catalytic Reforming
Isomerization
By market served
Global Refining Capacity (2014) Unit: Thousand Barrel per Daily
4% 9% 33%6.5%
19% 6%22.5%
94,929 Thousand Barrel per day
Global Refining Capacity (2014) Unit: Thousand Barrel per Daily
1970 1980 1990 2000 2014
2.33.4
4.9
6.5
8.8
Middle East
1970 1980 1990 2000 2014
6.811.0
13.1
21.5
31.3
Asia Pacific
1970 1980 1990 2000 2014
14.1
22.419.6 19.9 21.4
North America
1970 1980 1990 2000 2014
14.8
20.8
14.315.8 17.2
Western Europe
North America
North America
Catalyst Manufacturer
Process Licensor
Process Licensor and Catalyst Manufacturer
Catalyst User
Metal ReclaimerCatalyst
Regeneration
Process License & catalyst
Process License & Catalyst
Process License Catalyst Production Contract
Catalyst
Non proprietary Catalyst (unlicensed, house brand, open market,general and custom)
Proprietary (Licensed) Catalyst
Spent Catalyst for Recovery of Precious Metal
Spent Catalyst for Regeneration
Regenerated Catalyst
Spent Catalyst Catalyst Producers
Catalytic Cracking (FCC) FCC Additives Hydro
TreatingHydro
CrackingCatalytic
Reforming Isomerization Plants Location Company
+++ ++ ++ ++ + Bayport, TX (Pasadena, TX) Albemarle Corporation + Calvert City, KY
Axens North America, Inc ++ + Willow Island, WV+++ ++ Attapulgus, GA
BASF Catalysts LLC+++ ++ Savannah, GA
+ + Louisville, KYClariant Corporation
(Süd-Chemie) +++ Medicine Hat, Alberta Criterion Catalysts and
TechnologiesL.P.
(Royal Dutch/Shell Group)
+++ ++ Pittsburg, CA
+++ Port Allen, LA
++ ++ Chicago, ILW. R. Grace & Co.fGrace Davison (*)
+++ +++ ++ ++ Curtis Bay, MD+++ +++ ++ ++ Lake Charles, LA+++ +++ Valleyfield, Québec
+++ + Houston, TX Haldor Topsøe, Inc
+++ Savannah, GAIntercat, Inc
(Johnson Matthey) +++ +++ Chickasaw, AL
UOP, LLCi +++ McCook, IL + +++ +++ +++ Shreveport, AL
+ ++ Kansas City, KS Zeolyst International(**)
*Hydroprocessing catalysts are marketed by Advanced Refining Technologies (ART), a joint venture of Chevron Products Company and W. R. Grace & Co.’s Grace Davison Catalyst business unit.**A joint venture of The PQ Corporation and CRI International, Inc., a member of the Royal Dutch/Shell Group.
Major North American Producers of Petroleum Refining Catalysts
The Hydroprocessing Alliance—a joint effort of Albemarle and UOP—supports the refiningindustry with Albemarle’s hydrotreating catalysts and UOP’s hydrocracking catalysts andhydrotreating and hydrocracking process technologies.
Advanced Refining Technologies LLC, W. R. Grace’s joint venture with Chevron, markets GraceDavison’s hydroprocessing catalysts.
Zeolyst International, a joint venture of PQ and CRI International, produces a wide range ofspecialty zeolites for hydrocracking catalysts (which are manufactured and marketed by CriterionCatalysts).
Johnson Matthey Catalysts and Sinopec have joined forces to promote hydroprocessing catalysts.As part of the companies’ 2007 commercial agreement, Johnson Matthey agreed to marketSinopec’s hydroprocessing catalysts to petroleum refineries outside China.
Alliances and joint ventures play an important role in the refining catalyst industry. For example:
Alliances & Joint Ventures
Demand growth for refinery catalysts will be strongest outside North America,
Demand growth for refinery catalysts
Middle East.
China
Southeast AsiaSouth America,
1) Expanded their North American capacities to meet this demand;in addition,
2) They are building or acquiring regional manufacturing facilities to be closer to overseas customers.
For example:
• Albemarle plans to build a world-scale hydroprocessing catalyst production plant in Brazil withPetrobras. The facility, which will be adjacent to the partners’ existing FCC catalyst plant in SantaCruz, Rio de Janeiro, is expected to commence operations in 2016.
• W. R. Grace acquired Noblestar Catalysts Co., Ltd., a Chinese producer of FCC catalysts and catalyst intermediates, in November 2012. In addition, the company plans to build and operate an FCC catalysts and additives plant in Abu Dhabi, United Arab Emirates. Its partner in the joint venture is Al Dahra Agricultural Company. The plant is expected to start up in 2016.
• Advanced Refining Technologies (ART) expanded its global manufacturing network to includeKuwait Catalyst Company (KCC)’s catalyst production capacity in Shuaibi, Kuwait. As part of anAugust 2011 agreement, ART secured exclusive access to KCC’s state-of-the-art catalyst plant inexchange for providing KCC with increased access to ART’s hydroprocessing catalyst technologyand commercial resources. ART is KCC’s largest shareholder.
- Axens has partnered with General Technology & Systems Company Ltd. (GENTAS), a memberof the Shoaibi Group, to build a world-scale hydroprocessing catalyst production plant in SaudiArabia.
Catalyst producers
Major Producers have “System Houses” all over the World
System houses develop:- Specific formulations for- Specific applications for- Specific customers by
Summary
Analysis of Structure of Global Catalysts Industry
Product Integration (Forward & Backward)
Alliances & Joint Ventures
System Houses
Globalization!
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