cement stabilization of roads

16
CEMENT STABILIZATION OF ROADS CSIR Transportek Frank Netterberg VKE/Soillab (C&CI Steering Committee)

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CEMENT STABILIZATION OF ROADS. CSIR Transportek Frank Netterberg VKE/Soillab (C&CI Steering Committee). Terms of Reference. Consortium was contracted by the Cement and Concrete Institute (C&CI) on behalf of its members to: - PowerPoint PPT Presentation

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Page 1: CEMENT STABILIZATION OF ROADS

CEMENT STABILIZATION OF ROADS

CSIR Transportek

Frank Netterberg

VKE/Soillab

(C&CI Steering Committee)

Page 2: CEMENT STABILIZATION OF ROADS

Terms of Reference

• Consortium was contracted by the Cement and Concrete Institute (C&CI) on behalf of its members to:

– Investigate the influence of the new SABS EN 197-1 cement specifications on the use of cement as a road material stabilizer (ie is TRH 13 still appropriate).

Page 3: CEMENT STABILIZATION OF ROADS

Progress and programme

• Interviews within the industry (completed) • Design laboratory test programme (completed)

• Carry out laboratory testing (completing ±3 weeks)

• Report (end July 2003)

• Workshop

Page 4: CEMENT STABILIZATION OF ROADS

Test programme

• Seven cements

• Two materials

• Initially workability and strength to be assessed

Page 5: CEMENT STABILIZATION OF ROADS

Cements

Full range of standard and non-standard cement tests on each cement

Cement Source Specific characteristics

CEM I 42,5CEM I 42,5CEM II A-M (S) 42,5CEM II A-M (L) 42,5 CEM II A-L 32,5CEM II B-V 32,5CEM III A 32,5

PPC Hercules OPCLafarge Lichtenburg Duratech Alpha Roodepoort Lafarge Lichtenburg Powercrete PPC Slurry Surebuild Alpha All PurposeNPC Eagle Pro

High C3A content

Mod C3A content

Portland composite (Slag)Portland composite (limestone) Portland limestone cementPortland flyash cementBlastfurnace cement

Page 6: CEMENT STABILIZATION OF ROADS

Materials

Dolerite (low plasticity index (PI < 6) Dolerite (medium-high PI ±10)

Full range of standard and non-standard material tests on each sample

Page 7: CEMENT STABILIZATION OF ROADS

Stabilization testsAll tests with 3% cement and at 100 % Mod AASHTO effort All tests use < 37.5 mm fraction Materials compacted after 2 and 4 hoursMaterials conditioned at 10, 23 and 40ºCCured for 7 days at 23°C and 95-100% humidity Tested for density and strength (UCS and ITS)

Page 8: CEMENT STABILIZATION OF ROADS

Results

WR03/

HOPC CEM l 42.5

2116 2062 2132 2079 2062 2093 2085

10.2 10.8 10.2 11.4 11.3 11.2 11.5

Avg. Density

(kg/m3) 2106 2114 2120 2127 2119 2096 2111

ITS (kPa) 148 287.8 271.3 260.7 218.7 354.4 324.8

Avg. Density

(kg/m3) 2092 2057 2146 2068 2068 2081 2114

ITS (kPa) 60.8 222 214.6 172.7 322.3 296 282.9

Avg. Density

(kg/m3) 2061 2070 2076 2023 2010 2037 2062

ITS (kPa) 89.6 189.1 135.7 111.8 162.8 185 212.1

Avg. Density

(kg/m3) 2100 2125 2097 2111 2057 2061 2133

ITS (kPa) 187.5 393 291.9 169.4 371.7 333.8 320.7

Avg. Density

(kg/m3) 2080 2054 2145 2039 2109 2073 2098

ITS (kPa) 129.9 167.7 207.2 254.1 147.2 208 209.7

Avg. Density

(kg/m3) 2057 2035 2051 1992 2020 2028 2068

ITS (kPa) 42.8 115.1 74.8 75.6 149.6 151 176

STABILIZER ADDED

NPC Eagle Cem III A-S

32.5

Alpha High

Strength Cem II A-M

42.5

Alpha All Purpose

Cem II B-V 32.5

PPC Surebuild CEM ll A-L

32.5Duratech Cem I 42.5

Powercrete Cem II A-M

42.5

Max. dry density (kg/m3)

Optimum moisture (%)

2 h

ou

rs a

fter

hyd

rati

on

@ 10°C

@ 23°C

@ 40°C

4 h

ou

rs a

fter

hyd

rati

on

@ 10°C

@ 23°C

@ 40°C

Page 9: CEMENT STABILIZATION OF ROADS

1980

2000

2020

2040

2060

2080

2100

2120

2140

2160

2 4

Conditioning time (hrs)

Dry

den

sity

(kg/

m3)

7(10)

1(10)

2(10)

3(10)

4(10)

5(10)

6(10)

1(23)

2(23)

3(23)

4(23)

5(23)

6(23)

7(23)

1(40)

2(40)

3(40)

4(40)

5(40)

6(40)

7(40)

Mean 10

Mean 23

Mean 40

Page 10: CEMENT STABILIZATION OF ROADS

0

500

1000

1500

2000

2500

3000

3500

4000

2 4

Conditioning time (hrs)

UC

S (k

Pa)

7(10)1(10)2(10)3(10)4(10)5(10)6(10)1(23)2(23)3(23)4(23)5(23)6(23)7(23)1(40)2(40)3(40)4(40)5(40)6(40)7(40)Mean 10Mean 23Mean 40

Page 11: CEMENT STABILIZATION OF ROADS

0

50

100

150

200

250

300

350

400

2 4

Conditioning time (hrs)

ITS

(kP

a)

7(10)

1(10)

2(10)

3(10)

4(10)

5(10)

6(10)

1(23)

2(23)

3(23)

4(23)

5(23)

6(23)

7(23)

1(40)

2(40)

3(40)

4(40)

5(40)

6(40)

7(40)

Mean 10

Mean 23

Mean 40

Page 12: CEMENT STABILIZATION OF ROADS

0

500

1000

1500

2000

2500

3000

3500

4000

2 4

Conditioning time (hrs)

UC

S (

kP

a) 1(10)

2(10)

1(23)

2(23)

1(40)

2(40)

CEM 1

Page 13: CEMENT STABILIZATION OF ROADS

0

500

1000

1500

2000

2500

3000

3500

4000

2 4

Conditioning time (hrs)

UC

S (

kP

a)

3(23)

4(23)

5(23)

6(23)

CEM II (23oC)

Page 14: CEMENT STABILIZATION OF ROADS

CEM II 40oC

0

500

1000

1500

2000

2500

3000

3500

4000

2 4

Conditioning time (hrs)

UC

S (k

Pa) 3(40)

4(40)5(40)6(40)

Page 15: CEMENT STABILIZATION OF ROADS

0

500

1000

1500

2000

2500

3000

3500

4000

2 4

Conditioning time (hrs)

UC

S (

kP

a)

7(10)7(23)7(40)

CEM III