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RECIPIENTS OF WORKPLACE SAFETY AND HEALTH AWARDS 2017 CELEBRATING THE BEST

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Page 1: CELEBRATING THE BEST 2 017 · GOLD SILVER Amec Foster Wheeler Asia Pacific Pte Ltd Asiabuild Construction Pte Ltd Beecham Pharmaceuticals (Pte) Ltd ... Tower 2 and Marina Bay Link

RECIPIENTS OF WORKPLACE SAFETY AND HEALTH AWARDS

2 0 17C E L E B R A T I N G T H E B E S T

Page 2: CELEBRATING THE BEST 2 017 · GOLD SILVER Amec Foster Wheeler Asia Pacific Pte Ltd Asiabuild Construction Pte Ltd Beecham Pharmaceuticals (Pte) Ltd ... Tower 2 and Marina Bay Link

The annual Workplace Safety and Health (WSH) Awards recognise companies and individuals for making our workplaces safer and healthier for everyone.

Safer and healthier workplaces require the commitment of all employees, from top management to the last worker. This starts from the mindset that all accidents and ill-health are preventable.

This year, 172 award recipients will be recognised for their efforts. The WSH Awards Commemorative Book will feature some of the best practices and innovations in WSH by the award recipients. Through their sharing, the WSH Council hopes that companies and individuals will be able to pick up some tips on preventing the next accident.

The WSH Council salutes all award recipients for their achievements and commitment to WSH.

I N T R O D U C T I O N

Page 3: CELEBRATING THE BEST 2 017 · GOLD SILVER Amec Foster Wheeler Asia Pacific Pte Ltd Asiabuild Construction Pte Ltd Beecham Pharmaceuticals (Pte) Ltd ... Tower 2 and Marina Bay Link

Recognising companies for exceptional safety and health standards, and systems.

W S HP E R F O R M A N C E A W A R D S 2 0 1 7

Page 4: CELEBRATING THE BEST 2 017 · GOLD SILVER Amec Foster Wheeler Asia Pacific Pte Ltd Asiabuild Construction Pte Ltd Beecham Pharmaceuticals (Pte) Ltd ... Tower 2 and Marina Bay Link

WSH PERFORMANCE AWARDS

Mr Trevor RussellManaging Director, Infi neum SingaporeChief Executive Offi cer, Infi neum International

“We are so proud to receive the WSH Excellence Award for the 10th consecutive year from WSH Council. It is a great encouragement to continue on our Nobody Gets Hurt safety journey here in Singapore and elsewhere in the world.”

Infi neum Singapore Pte Ltd At Infi neum, safety is a core value of the company and it is at the centre of everything that the company does. Its Behaviour Based Safety Observation programme is a key component in its workplace safety and health (WSH) programme and it supports Infi neum’s WSH goal—‘Nobody Gets Hurt’. 

The programme encourages every stakeholder in the company to play a part in WSH by looking out for one another and to speak up against any unsafe act at work. Employees and contractors are also encouraged to actively share these hazards with one another. Through these sharing and commitment from everyone, the programme promotes a positive behaviour towards WSH and reinforces good work practices throughout the company.

“We are so proud to receive

Page 5: CELEBRATING THE BEST 2 017 · GOLD SILVER Amec Foster Wheeler Asia Pacific Pte Ltd Asiabuild Construction Pte Ltd Beecham Pharmaceuticals (Pte) Ltd ... Tower 2 and Marina Bay Link

WSH PERFORMANCE AWARDS

Mr Co Gia NguyenAsia Pacifi c Business Centre’s Vice-President and General ManagerRockwell Automation Asia Pacifi c Business Center

“We want to make safety second nature for everyone here. The process of having various avenues for an open communication in our organisation where employees can communicate directly with the local leadership team is a key for employees’ engagement.”

Rockwell Automation Asia Pacifi c Business Center Rockwell Automation strongly believes that the safety and health of its employees is its utmost priority and all incidents are preventable. Thus, in Rockwell Automation, open communication between employees and management is key in preventing accidents. The management conducts regular visits called ‘Safety Observation Tours’ to the

manufacturing fl oor, laboratories, storage areas and offi ces. The management team will also take turns to conduct the tours in different work areas on a specifi c workplace safety and health (WSH) topic every month. During these tours, the management will listen to employees on their concerns, and gather feedback on improvements to eliminate hazards at work.

“We want to make safety second

Represented by: Mr Yeoh Pit WeeRegional Director

Page 6: CELEBRATING THE BEST 2 017 · GOLD SILVER Amec Foster Wheeler Asia Pacific Pte Ltd Asiabuild Construction Pte Ltd Beecham Pharmaceuticals (Pte) Ltd ... Tower 2 and Marina Bay Link

WSH PERFORMANCE AWARDS

WSH PERFORMANCE AWARDS

WSH PERFORMANCE AWARDSEXCELLENCE

GOLD

SILVER

Amec Foster Wheeler Asia Pacific Pte Ltd

Asiabuild Construction Pte Ltd

Beecham Pharmaceuticals (Pte) Ltd

Bintai Kindenko Pte Ltd

Cabot Microelectronics Singapore Pte Ltd

Carrier Transicold Pte Ltd

ExxonMobil Chemical Operations Pte Ltd

Honeywell Aerospace Singapore Pte Ltd

Jacobs Engineering Singapore Pte Ltd

Keppel FELS Limited

Keppel Singmarine Pte Ltd

KTC Civil Engineering & Construction Pte Ltd

Kurihara Kogyo Co., Ltd (Singapore Branch)

Lendlease Retail Pte Ltd

Obayashi Singapore Private Limited

OHM Engineering Private Limited

PEC LTD.

Petrochemical Corporation of Singapore (Private) Limited

Plant General Services Pte Ltd

Raffles Quay Asset Management Pte Ltd

Rotary Electrical & Instrumentation Pte Ltd

Rotary-Thai Construction Pte Ltd

Sembcorp Marine Tuas Road Yard

Shell Chemicals Seraya Pte Ltd

Singapore Methyl Methacrylate Pte Ltd

Sumitomo Chemical Engineering Singapore Pte. Ltd.

Teambuild Engineering & Construction Pte Ltd

Toa Corporation

UG M&E Pte Ltd

Infineum Singapore Pte Ltd Rockwell Automation Asia Pacific Business Center

Lonza Biologics Tuas Pte Ltd Sembcorp Marine Benoi Yard

Page 7: CELEBRATING THE BEST 2 017 · GOLD SILVER Amec Foster Wheeler Asia Pacific Pte Ltd Asiabuild Construction Pte Ltd Beecham Pharmaceuticals (Pte) Ltd ... Tower 2 and Marina Bay Link

WSH PERFORMANCE AWARDS SAFET Y AND HEALTH AWARD RECOGNITION FOR PROJECTS

Amec Foster Wheeler Asia Pacific Pte LtdChevron Carboxylate Project

Amec Foster Wheeler Asia Pacific Pte LtdSingapore Jurong Cogen Project

Bachy Soletanche Wai Fong Joint VentureT303 - Tanjong Rhu Station for TEL C5

Boustead Projects E&C Pte Ltd BP-Vista @ One North

Chip Eng Seng Contractors (1988) Pte LtdBukit Batok Skyline 1

Chip Eng Seng Contractors (1988) Pte LtdEast Crown @ Canberra

Daewoo Engineering & Construction Co., Ltd.Contract T216 - Stevens Station and Tunnels for TEL

Dragages Singapore Pte LtdJewel @ Buangkok

Dragages Singapore Pte LtdWoodlands Care Home

Ed.Zublin AG Singapore BranchLTA Contract 9057 - Bukit Panjang Underpass

Greatearth Corporation Pte LtdGEM Residences

Hock Lian Seng Infrastructure Pte. Ltd.LTA Contract T223 – Construction of Maxwell Station for TEL

Jacobs Engineering Singapore Pte LtdCelanese VAE Project

Jacobs Engineering Singapore Pte LtdExxonMobil Long Term Agreement Project

Jacobs Engineering Singapore Pte LtdGSK Elpis E-Amox Dry End Project

Jacobs Engineering Singapore Pte LtdHuntsman Apex Project

Jacobs Engineering Singapore Pte LtdIFF Fragrance Encapsulation Project

LC&T Builder (1971) Pte LtdSembawang N3C7

LC&T Builder (1971) Pte LtdChoa Chu Kang N8C1

LC&T Builder (1971) Pte LtdJurong West N9C18

Leighton John Holland Joint VentureLTA Contract T208 - Construction of Springleaf Station and Tunnels for TECL

Lendlease Singapore Pte LtdAbbvie Genesis

Lendlease Singapore Pte LtdAfton Project Lion Phase 2

Lendlease Singapore Pte LtdAmgen API Singapore

Lendlease Singapore Pte LtdSGBO Phase II

Lendlease Singapore Pte LtdProject EASY - Australian International School Phase 4

Lum Chang Building Contractors Pte LtdKampung Admiralty

Nishimatsu Construction Co., Ltd. Contract EW3 - Design, Construction and Completion of East-West Transmission Cable Tunnel

Nishimatsu Construction Co., Ltd. T228 - Gardens By The Bay Station and Tunnels

PEC LTD.FAB Division - 19 Shipyard Road

PEC LTD.GSK Maintenance Projects

PEC LTD.MBM site

Keppel Shipyard LimitedArmada LNG Mediterrana

Keppel Shipyard LimitedArmada Olombendo FPSO

Keppel Shipyard Limited Armada Olombendo FPSO Modules

Keppel Shipyard Limited Armada Olombendo FPSO Turret

Keppel Shipyard Limited BW Catcher

Keppel Shipyard LimitedFPSO Armada Kraken

Keppel Shipyard LimitedFPSO John Agyekum Kufuor

Keppel Shipyard LimitedGolar Hilli FLNG

Keppel Shipyard LimitedGolar Hilli Land Fabrication

Keppel Shipyard LimitedKarapan Armada Sterling III FPSO

Keppel Shipyard LimitedMarsya

Keppel Shipyard LimitedPLV Castorone

Keppel Singmarine Pte LtdDLV 2000

Keppel Singmarine Pte LtdMPV Everest

KTC Civil Engineering & Construction Pte LtdContract 8809 – Earthworks

KTC Civil Engineering & Construction Pte LtdContract 925A - Construction & Completion of Tampines Central Station for DTL 3

KTC Civil Engineering & Construction Pte LtdContract T218 - Construction of Orchard Boulevard Station for Thomson-East Coast Line

Kay Lim Construction & Trading Pte LtdBuangkok Tropica

Kay Lim Construction & Trading Pte LtdGhim Moh Edge

Kay Lim Construction & Trading Pte LtdWaterway Sunray

Keppel FELS LimitedProject B362 Floatel Triumph

Keppel FELS LimitedProject B364 SAGA

Keppel FELS LimitedProject B365 SKALD

Keppel FELS LimitedProject B366 TIVAR

Keppel FELS LimitedProject B369 Ensco 123

Keppel FELS LimitedProject B370 TS Jasper

Keppel FELS LimitedProject B371 Fecon 1

Keppel FELS LimitedProject B372 Fecon 2

Keppel FELS LimitedProject B373 Fecon 3

Keppel FELS LimitedProject B378 HAKURYU-15

Keppel FELS LimitedProject M1179

Keppel FELS LimitedProject M1222

Keppel FELS LimitedProject M1286

Keppel FELS LimitedProject R411 Ocean Great White

Page 8: CELEBRATING THE BEST 2 017 · GOLD SILVER Amec Foster Wheeler Asia Pacific Pte Ltd Asiabuild Construction Pte Ltd Beecham Pharmaceuticals (Pte) Ltd ... Tower 2 and Marina Bay Link

WSH PERFORMANCE AWARDS SAFET Y AND HEALTH AWARD RECOGNITION FOR PROJECTS

PEC LTD.SCP site

PEC LTD.Shell Bukom Maintenance Projects

PEC LTD.SRC Maintenance Projects

Raffles Quay Asset Management Pte LtdMarina Bay Financial Centre Tower 1, Tower 2 and Marina Bay Link Mall

Raffles Quay Asset Management Pte LtdMarina Bay Financial Centre Tower 3

Raffles Quay Asset Management Pte LtdOne Raffles Quay

Rotary Electrical & Instrumentation Pte LtdSingapore Refining Company - Mogas Cogen Project

Rotary IMC Pte LtdMechanical Work Services in Shell Jurong Island

Sembcorp Marine Admiralty YardGina Krog FSO Conversion

Sembcorp Marine Admiralty YardKaombo (Block 32) Development Project - Kaombo Norte FPSO Conversion

Sembcorp Marine Admiralty YardKaombo (Block 32) Development Project - Kaombo Sul FPSO Conversion

Sembcorp Marine Integrated Yard Pte. Ltd. (Tuas Boulevard Yard)Bumi Armada

Sembcorp Marine Integrated Yard Pte. Ltd. (Tuas Boulevard Yard)Caspian Sea

Teambuild Engineering & Construction Pte LtdHDB HIP Contract G18D

Teambuild Engineering & Construction Pte LtdThe Brownstone

Toa CorporationPasir Panjang Container Terminal Project P27 to P29

Toa CorporationPasir Panjang Container Terminal Project P36 to P41

Unison Construction Pte LtdAspri - Westlite Dormitory - Papan

Unison Construction Pte LtdPrincipal Garden

Woh Hup (Private) LimitedCairnhill Mixed Development

Woh Hup (Private) LimitedCity Gate

Woh Hup (Private) LimitedContract T205 - Woodlands South Station

Woh Hup (Private) LimitedCorals at Keppel Bay

Woh Hup (Private) LimitedOutpost Village Hotel @ Sentosa

Woh Hup (Private) LimitedRobinson Tower

Woh Hup (Private) LimitedSims Urban Oasis

Woh Hup (Private) LimitedSingapore Business Federation Center

Singapore Technologies Electronics LimitedContract 810B - Seng Kang Punggol LRT Communications System

Singapore Technologies Electronics LimitedContract 8377 - Circle Line Communications and Control Systems

Singapore Technologies Electronics LimitedContract 955 - Downtown Line Integrated Supervisory Control System

Singapore Technologies Electronics LimitedContract 956 - Downtown Line Maintenance Management System

Singapore Technologies Electronics LimitedContract 960 - Downtown Line Communications System

Singapore Technologies Electronics LimitedContract 961 - Downtown Line Mobile Phone Network Coverage

Singapore Technologies Electronics LimitedContract 972B - Downtown Line AFC Network Infrastructure

Ssangyong - Hyundai Joint VentureContract T308 - Marine Terrace Station & Tunnel

Takenaka CorporationChangi Airport T1 Expansion Project

Teambuild Engineering & Construction Pte LtdHDB West Terra @ Bukit Batok

Teambuild Engineering & Construction Pte LtdHDB Clementi Ridges

Teambuild Engineering & Construction Pte LtdHDB SkyResidence @ Dawson

Teambuild Engineering & Construction Pte LtdHDB Verandah @ Matilda

Sembcorp Marine Integrated Yard Pte. Ltd. (Tuas Boulevard Yard)Dockwise Hebron

Sembcorp Marine Integrated Yard Pte. Ltd. (Tuas Boulevard Yard)FPSO Libra Topside

Sembcorp Marine Integrated Yard Pte. Ltd. (Tuas Boulevard Yard)FPSO Pioneiro de Libra

Sembcorp Marine Integrated Yard Pte. Ltd. (Tuas Boulevard Yard)FSO Ailsa

Sembcorp Marine Integrated Yard Pte. Ltd. (Tuas Boulevard Yard)Heerema Sleipnir

Sembcorp Marine Integrated Yard Pte. Ltd. (Tuas Boulevard Yard)Hercules Highlander

Sembcorp Marine Integrated Yard Pte. Ltd. (Tuas Boulevard Yard)Noble Lloyd Noble

Sembcorp Marine Integrated Yard Pte. Ltd. (Tuas Boulevard Yard)P-68

Sembcorp Marine Integrated Yard Pte. Ltd. (Tuas Boulevard Yard)Transocean JE3T

Shanghai Tunnel Engineering Co (Singapore) Pte LtdContract T225 - Construction of Shenton Way Station & Tunnels

Singapore Technologies Electronics LimitedContract 1666 - Tuas West Extension Communications System

Page 9: CELEBRATING THE BEST 2 017 · GOLD SILVER Amec Foster Wheeler Asia Pacific Pte Ltd Asiabuild Construction Pte Ltd Beecham Pharmaceuticals (Pte) Ltd ... Tower 2 and Marina Bay Link

Paying tribute to WSH officers for their contributions to WSH excellence.

W S HO F F I C E R A W A R D S 2 0 1 7

Page 10: CELEBRATING THE BEST 2 017 · GOLD SILVER Amec Foster Wheeler Asia Pacific Pte Ltd Asiabuild Construction Pte Ltd Beecham Pharmaceuticals (Pte) Ltd ... Tower 2 and Marina Bay Link

WSH OFFICER AWARDS

Mr Low Yong Hui AllanEHS ManagerTeambuild Engineering & Construction Pte Ltd

“We can have the best system and most capable people, but if they are not willing to do it together, the outcome will not be fruitful. That is why we need to infl uence positive inter-relationships to build the team, to create commitment between them. When everyone acts and behaves the same way, culture will be in place and eventually performance will tag along.”

Mr Low Yong Hui AllanTeambuild Engineering & Construction Pte Ltd Mr Allan Low is like the discipline master in school when he enforces basic discipline on the construction site. He makes sure that the workers are working safely and do not create hazards during the course of work. Allan conducts regular site walks with his workers. He feels that this is crucial to understand the risks involved in work activities and to mitigate the risks, so that proper measures can be implemented before work starts. This also reduces the possibility of workers not adhering to safe work procedures.

Allan has also developed an application called “iSAFE” that allows any employees with smartphones to capture safety lapses on site. Customised based on the company’s work

processes, the application captures data and generates workplace safety and health (WSH) reports to help the company monitor its WSH performance. Such regular communication between him and the workers has helped to enhance workers’ morale and improve the safety awareness at the construction site. To Allan, it is also important to create an impact on all workers in the workplace to allow them to have a sense of belonging and to encourage them to watch out for one another. He always emphasises on “Safety fi rst, your family awaits your safe home coming”.

Page 11: CELEBRATING THE BEST 2 017 · GOLD SILVER Amec Foster Wheeler Asia Pacific Pte Ltd Asiabuild Construction Pte Ltd Beecham Pharmaceuticals (Pte) Ltd ... Tower 2 and Marina Bay Link

WSH OFFICER AWARDS

Mr Low Yong Hui AllanTeambuild Engineering & Construction Pte Ltd

Page 12: CELEBRATING THE BEST 2 017 · GOLD SILVER Amec Foster Wheeler Asia Pacific Pte Ltd Asiabuild Construction Pte Ltd Beecham Pharmaceuticals (Pte) Ltd ... Tower 2 and Marina Bay Link

Showcasing the best of WSH innovations across various industries.

W S HI N N O V A T I O N A W A R D S 2 0 1 7

Page 13: CELEBRATING THE BEST 2 017 · GOLD SILVER Amec Foster Wheeler Asia Pacific Pte Ltd Asiabuild Construction Pte Ltd Beecham Pharmaceuticals (Pte) Ltd ... Tower 2 and Marina Bay Link

WSH INNOVATION AWARDS

Mr Lim Boon HuatDeputy Project DirectorChina Construction (South Pacifi c) Development Co Pte Ltd

Represented by: Mr Raymond LeeAssistant EHS Manager

“Our management analyses the work processes and is open to ideas and feedback from our employees to improve workplace safety. We support our workers in developing their ideas and provide them the resources to do so.” China Construction (SP) Dev Co Pte Ltd

Adaptor for Kingpost Installation China Construction was awarded the building contract for HDB’s development at Punggol Northshore Contracts 1 and 2. This involves building works for 15 blocks of residential towers and two levels of basement carparks. To build the basement carparks, the entire basement 1 (B1) level is supported by kingposts which are installed as temporary vertical supports during the semi top down excavation works for B2 level. Each kingpost consist of several H-beams that are connected as one post. It also requires additional length of the kingpost to be installed between B1 level and fi rst storey. Subsequently, excess length of the kingposts will be cut and removed once the excavation work is completed.  Installing the kingposts involves many steps which are time-consuming and workers are exposed to various hazards associated with welding, gas cutting and hot works, and lifting operations. 

To reduce exposure to workplace safety and health (WSH) risks and improve productivity, China Construction developed an adaptor for installation of the kingposts. The adaptor uses a mechanical lever that can be operated at the top of the fi rst level of the construction. The mechanical lever is connected to the base of the adaptor which will engage a pin to lodge into the pre-drilled opening on the kingpost and adaptor. With the adaptor, the correct length of the kingpost can be estimated more accurately and adjusted according to the required length before installation. Thus, this removes the need and time to cut any excess length of the kingposts. It also removes the need for welding of the kingposts including cooling time for the welded joints before the kingpost can be installed. By reducing the overall installation time, the productivity has improved by 1,006 mandays to complete this portion of work.

Page 14: CELEBRATING THE BEST 2 017 · GOLD SILVER Amec Foster Wheeler Asia Pacific Pte Ltd Asiabuild Construction Pte Ltd Beecham Pharmaceuticals (Pte) Ltd ... Tower 2 and Marina Bay Link

WSH INNOVATION AWARDS

Mr Joseph NgCEO, Keppel DHCS Pte Ltd

Represented by: Mr Vinson Siau Meng XiongBusiness Development Executive

“Safety for our stakeholders is our priority. Therefore, we are constantly looking for ways to improve the way we work so that we can achieve our aim of everyone going home safely.”

Represented by: Mr Vinson Siau Meng XiongBusiness Development Executive

Keppel DHCS Pte LtdMulti-purpose Lifter Keppel DHCS owns and operates four District Cooling Systems (DCS) across Singapore. The plants distribute chilled water to buildings through the underground reticulation pipelines. To maintain supply reliability, the maintenance crew will conduct regular inspections on the valves and associated pipe fi ttings. To conduct the inspection, the workers will need to manually lift up the heavy valve manhole covers in order to enter the valve chambers. The manhole cover weighs around 60kg and it requires at least two workers to lift it manually. This puts the workers at risk of musculoskeletal

injuries due to the manual and heavy lifting work, and falling into the valve chamber. Keppel DHCS has developed a multi-purpose lifter to lift the manhole covers safely and effi ciently. The multi-purpose lifter comprises a winch lifter that is mounted to a large frame. The frame is also large enough to cover the entire manhole and can be used as a safety barricade. The innovation has helped Keppel DHCS reduce the number of workers and effort needed to lift the manhole cover. By reducing the risks, workers can work in a safer working environment and improve their confi dence level.

Page 15: CELEBRATING THE BEST 2 017 · GOLD SILVER Amec Foster Wheeler Asia Pacific Pte Ltd Asiabuild Construction Pte Ltd Beecham Pharmaceuticals (Pte) Ltd ... Tower 2 and Marina Bay Link

WSH INNOVATION AWARDS

Mr Mohamed Sahlan Bin SallehExecutive Director (Operations) New Builds, Keppel Offshore & Marine

“A strong safety culture is fundamental to the operations of Keppel FELS, and innovation is a crucial component in this safety journey as we continuously seek new ways to improve work processes as well as the well-being of our employees.”

Keppel FELS LimitedHandy Bolt and Nut Tightener

During an annual review of its safety performance, Keppel FELS found that most fi nger injuries were caused by the tightening and dismantling of bolts and nuts. Traditionally, the process will require two workers. The fi rst worker will need to hold the bolt in position, while the second worker tightens the nut on the other end using a spanner. As such, there are pinch points that can cause injuries to the fi nger. To reduce fi nger injuries, Keppel FELS created the handy bolt and nut tightener which reduces

manpower and prevents fi ngers from getting caught in between the spanner and pipe while tightening the nut. The handy bolt and nut tightener has a spring lock mechanism and magnets to fi rmly secure the bolt and nut in place. The spring lock can also be adjusted to fi t different sizes of bolts and nuts. The tightener minimises the risk of hand and fi nger injuries, especially when working in constrained spaces on rigs and vessels. With its implementation, the process of tightening bolts and nuts is safer and improves work productivity.

Page 16: CELEBRATING THE BEST 2 017 · GOLD SILVER Amec Foster Wheeler Asia Pacific Pte Ltd Asiabuild Construction Pte Ltd Beecham Pharmaceuticals (Pte) Ltd ... Tower 2 and Marina Bay Link

WSH INNOVATION AWARDS

Mr Desmond GayCEO, Keppel Logistics Pte Ltd

“Safety is enshrined as one of Keppel’s core values and we believe in it wholeheartedly. We have a duty to our fellow colleagues to ensure a zero-incident work environment for all.”

Represented by: Mr Chin See ChingSenior Operation Manager

Keppel Logistics Pte LtdCable Cutting and Re-spooling

In Keppel Logistics, the process of cutting and re-spooling the cable is a manual and laborious process. Workers will need to manually rotate the cable drum to unwind the cables, spool it to an empty drum on a re-spooling unit before cutting the cables into the desired lengths. The empty drums also need to be hoisted by a forklift and mounted onto the re-spooling unit. The entire process involves many risks. There are risks of being struck by drum toppling from the forklift or the re-spooling unit, or strenuous work from manually handling the drum that can result in fatigue and upper body injuries. With its risk level being one of the highest in Keppel Logistics, immediate measures were taken to eliminate these hazards. 

The height of the re-spooling unit was lowered to below shoulder level to reduce fatigue and risk to upper body injuries. A cap was installed at the end of the drum to prevent it from moving side to side. The cable cutting unit was also re-created with metal guard panels that can prevent the drum from rolling over. It also comes with two rotational rollers that can be placed at various slots to accommodate different drum sizes. The cable cutting unit can be fully rotated to help with spooling the cables onto the empty drum easily. With the redesigned solutions, the risk of injuries has been reduced signifi cantly and improve productivity by 30%.

Page 17: CELEBRATING THE BEST 2 017 · GOLD SILVER Amec Foster Wheeler Asia Pacific Pte Ltd Asiabuild Construction Pte Ltd Beecham Pharmaceuticals (Pte) Ltd ... Tower 2 and Marina Bay Link

WSH INNOVATION AWARDS

Dr Ong Tiong GuanCEO, Keppel InfrastructureKeppel Merlimau Cogen Pte Ltd

“It is very heartening to see Keppelites being so proactive in problem-solving and innovate effective solutions that not only minimise risk and ensure safe operations, but are also practical.”

Represented by: Mr Praveen KumarPrinciple Engineer

Keppel Merlimau Cogen Pte LtdSea Water Intake Guide Cleaning Device At Keppel Merlimau Cogen, sea water is being pumped into the plant to cool various equipment and condensing of the steam in the plant. Cooling water must be fi ltered before it is pumped into the plant. Therefore, the sea water is fi ltered at the intake channel through the screens. The screens which are located 14 metres underwater are inspected every year to make sure the screens are working properly. To conduct the inspection, stop gates are installed in front of the screens to drain out the water intake channel. Over time, due to heavy marine growth such as barnacles along the stop gates guides, it is a challenge for workers to install the stop gates to prevent the sea water from entering the channel. To remove the barnacles, Keppel Merlimau Cogen engages third-party contractors to deploy deep sea divers or use hydro jets. However, these methods pose many challenges.

It is time-consuming and life-threatening for the divers, and the hydro jets are ineffective and diffi cult to control due to the underwater currents.  These challenges motivated the company to fi nd safer and more effective methods for its employees and contractors. The sea water intake guide cleaning device was thus created using purpose-built mechanical spring loaded scrapers. The scrapers are attached to a jig with a compression load. When the compression load from the jig is applied, the spring exerts force on the scraper and the scraper moves along the guide to remove barnacles and other marine growth. The cleaning device has effectively eliminated the risk of deep sea diving and ineffective cleaning by the hydro jets. It has also reduced the costs of engaging third-party services to about $80,000 per year.

Page 18: CELEBRATING THE BEST 2 017 · GOLD SILVER Amec Foster Wheeler Asia Pacific Pte Ltd Asiabuild Construction Pte Ltd Beecham Pharmaceuticals (Pte) Ltd ... Tower 2 and Marina Bay Link

WSH INNOVATION AWARDS

Mr Wong Weng SunPresident & CEO, Sembcorp Marine

“Disruptive technologies are at the doorstep of the marine industry. Beyond embracing these technologies, new mindsets and global partnerships in research and development are essential to innovate and create more value for the maritime industry.”

Represented by: Ms Siti Musyarrafah bte Mohd RaihanAssistant Offi cer

Sembcorp Marine Integrated Yard (Tanjong Kling Yard)Safe Grinding Work Station

In a shipyard, workers are exposed to various hazards when working with the grinding machine. The conventional practice of securing elbow pipes to clamping devices is not suited for small-sized elbows pipes. Workers have to keep adjusting the elbow pipes to the desired angle and the elbow pipes can easily fall or slip if they are not secured properly to the clamping devices. This poses the risk of hand or fi nger injures. Workers are also susceptible to bad working posture from operating the machine, and can get skin burns and irritation from coming into contact with sparks from the machine. To address these risks, Sembcorp Marine developed an innovative solution to conduct the grinding operation more safely and effi ciently. 

The safe grinding work station caters to various elbow pipes sizes ranging from ½ inch to 5 inches, and comes with an easy slot-in access which prevents the risk of any hand and fi nger injuries. The height of the work station can also be adjusted through a gearbox system to prevent poor posture and minimise the risk of back pain. Additionally, the metal safeguard on the work station helps to control and reduce exposure to the grinding sparks. Overall, the safe grinding work station has improved the grinding quality and effi ciency. In addition to improved safety and productivity, the required manpower has also been reduced by over 50%.

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WSH INNOVATION AWARDS

Mr Lum Hong KheongSenior Vice President of UtilitiesYTL PowerSeraya Pte. Ltd.

“YTL PowerSeraya has always emphasised to our employees the importance of safety and health as a collective responsibility that will bring benefi ts not only to themselves, but also to their family members and the company. Empowering our employees to take ownership on improving safety at the workplace is also key. In the same vein, this award serves to encourage innovation within the organisation to support an effective safety culture.”

Represented by: Mr Tan Yian TeckEngineer

YTL PowerSeraya Pte. Ltd.Safer Calibration of Hydrogen Sensors

Two hydrogen (H2) sensors mounted at the top of a 6-metre high ceiling of YTL PowerSeraya electrochlorination plant are calibrated annually. In order to reach the H2 sensors, workers must erect scaffolds which subject them to the risk of falling from height. The long duration needed to erect the scaffolds also put the workers at risk to chemical exposure. In addition, it is costly to erect the scaffold and time-consuming to calibrate the sensors. To eliminate the risk of working at height, YTL PowerSeraya implemented a winch and pulley system that enables the H2 sensors on a fi xed vertical pole to be lowered down from

the ceiling. There is a locking mechanism at the winch to make sure that the wires do not go loose accidentally. A rubber stopper was also installed at the lower end of the vertical pole to prevent free fall of the H2 sensors beyond the end of the pole. With the implementation of the winch and pulley system, workers do not have to work at height and it takes a shorter time to complete the task in a safer manner. In term of cost savings, the one-time installation cost of the system is a third of the overall annual cost to erect and dismantle scaffolds including labour costs.

Page 20: CELEBRATING THE BEST 2 017 · GOLD SILVER Amec Foster Wheeler Asia Pacific Pte Ltd Asiabuild Construction Pte Ltd Beecham Pharmaceuticals (Pte) Ltd ... Tower 2 and Marina Bay Link

WSH INNOVATION AWARDS

China Construction (SP) Dev Co Pte Ltd Adaptor for Kingpost Installation

Keppel DHCS Pte LtdMulti-purpose Lifter

KEPPEL FELS LIMITEDHandy Bolt and Nut Tightener

Keppel Logistics Pte LtdCable Cutting and Re-spooling

Keppel Merlimau Cogen Pte LtdSea Water Intake Guide Cleaning Device

Sembcorp Marine Integrated Yard (Tanjong Kling Yard)Safe Grinding Work Station

YTL PowerSeraya Pte. Ltd. Safer Calibration of Hydrogen Sensors

WSH SUPERVISOR AWARDS

WSH DEVELOPER AWARDS WSH RISK MANAGEMENT AWARDS

City Developments Limited A+ Engineering Pte Ltd

Isotech Pte Ltd

Testing Inspection & Solution Pte. Ltd.

Mr Vanapalli VenkannaAustin Energy (Asia) Pte Ltd

Mr Eliezer Montes AquinoEastman Chemical Singapore Pte Ltd / WoodGroup

Mr Saravanan MarimuthuKeppel FELS Limited

Mr Mani RajasekaranKeppel Merlimau Cogen Pte Ltd

Ms Florence Kueh Hui NaNatSteel Holdings Pte Ltd

Mr Elfian Bin Erwan AbdullahNishimatsu Construction Co., Ltd.

Mr Kannan DamodaranSembcorp Marine Integrated Yard Pte. Ltd. (Admiralty Yard)

Mr Md Badal HossainSembcorp Marine Integrated Yard Pte. Ltd. (Tuas Boulevard Yard)

Mr Ramasamy RajendrenStraits Construction Singapore Pte Ltd

Mr Francis RymondTiong Seng Contractors Pte Ltd

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C O N G R A T U L A T I O N S C O N G R A T U L A T I O N SChip Eng Seng Contractors (1988) Pte LtdRecipient of 2 WSH Performance (SHARP) Awards

China Construction (SP) Dev. Co. Pte LtdRecipient of WSH Innovation Award

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C O N G R A T U L A T I O N S C O N G R A T U L A T I O N SCity Developments LimitedRecipient of WSH Developer Award

Daewoo Engineering & Construction Co. LtdRecipient of WSH Performance (SHARP) Award

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C O N G R A T U L A T I O N S C O N G R A T U L A T I O N SKeppel Group Recipient of 28 WSH Performance (SHARP) AwardsRecipient of 4 WSH Innovation AwardsRecipient of 2 WSH Awards For SupervisorsRecipient of 2 WSH Performance (Silver) Awards

Lonza Biologics Tuas Pte LtdRecipient of WSH Performance (Gold) Award

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C O N G R A T U L A T I O N S C O N G R A T U L A T I O N SLum Chang Building Contractors Pte LtdRecipient of WSH Performance (SHARP) Award

Petrochemical Corporation of Singapore (Private) LimitedRecipient of WSH Performance (Silver) Award

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C O N G R A T U L A T I O N S C O N G R A T U L A T I O N SRotary Electrical & Instrumentation Pte LtdRecipient of WSH Performance (SHARP) AwardRecipient of WSH Performance (Silver) Award

Sumitomo Chemical Engineering Singapore Pte LtdRecipient of WSH Performance (Silver) Award

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C O N G R A T U L A T I O N SWoh Hup (Private) LimitedRecipient of 8 WSH Performance (SHARP) Awards

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T H A N KY O U

T O O U RS P O N S O R S

Main Sponsors

Daewoo Engineering & Construction Co. LtdRecipient of WSH Performance (SHARP) Award

Co-Sponsors

Dragages Singapore Pte Ltd

Recipient of 2 WSH Performance (SHARP) Awards

Recipient of 2 WSH Performance (SHARP) AwardsRecipient of WSH Performance (Silver) Award

Toa Corporation

China Construction (SP) Dev. Co. Pte LtdRecipient of WSH Innovation Award

Rotary Electrical & Instrumentation Pte LtdRecipient of WSH Performance (SHARP) AwardRecipient of WSH Performance (Silver) Award

Lum Chang Building Contractors Pte LtdRecipient of WSH Performance (SHARP) Award

Petrochemical Corporation of Singapore (Private) LimitedRecipient of WSH Performance (Silver) Award

Sumitomo Chemical Engineering Singapore Pte LtdRecipient of WSH Performance (Silver) Award

Lonza Biologics Tuas Pte LtdRecipient of WSH Performance (Gold) Award

City Developments LimitedRecipient of WSH Developer Award

Woh Hup (Private) LimitedRecipient of 8 WSH Performance (SHARP) Awards

Keppel GroupRecipient of 28 WSH Performance (SHARP) AwardsRecipient of 4 WSH Innovation AwardsRecipient of 2 WSH Awards For SupervisorsRecipient of 2 WSH Performance (Silver) Awards

Chip Eng Seng Contractors (1988) Pte LtdRecipient of 2 WSH Performance (SHARP) Awards

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