c.c.s. advance tech. co., ltd. aerospace, … · aerospace, vertically integrated manufacturing...

AEROSPACE, VERTICALLY INTEGRATED

MANUFACTURING COMPANY IN THAILAND

KETAN POLE, CEO. C.C.S.ADVANCE TECH. CO., LTD.

C.C.S. ADVANCE TECH. CO., LTD.

AEROSPACE MANUFACTURING

HIGH TECHNOLOGY INDUSTRY

AIRCRAFTSGUIDED

MISSILES

SATELLITE

LAUNCHING

VEHICLES

AIRCRAFT

ENGINES

RELATED

PARTS/

ASSEMBLIES

MILITARY

/DEFENSECOMMERCIAL

MILITARY/DEFENSE

COMMERCIAL

INDIRECT PARTS,

JIGS/FIXTURES /DURABLE

TOOLING ETC


Facilities : Total land area 12 acresBuilt-up area : 18,000 sq. meters

C.C.S. ADVANCE TECH. CO., LTD

4

Bearing Tooling, Jigs/fixtures Manufacturing

CCS GROUPS SUCCESSFUL GROWTH

Punch/Die components Manufacturing

Aviation Equipment supply

Die/Mold Design & Mfg

CNC Bar Turning Mass Prodn

Metal Stamping Production

Cutting Tools Production

Plastic Injection Molding

Electroless Nickel Surface Treatment

Passivation Surface Treatment

Hard Chrome Surface Treatment

Paint & Primer

MI 15 Lockheed

Martin Top coat

ISO 9000

AS 9000

JOURNEY FROM JOB SHOP TO AEROSPACE

CNC Machining Job Shop

1992

“Aerospace” Jigs/ Cutting Tools

2004

“Aerospace” CNC Components Mfg2005

Anodize Surface Treatment

2009

Non_Conventional Machining

(Wire & Ram EDM)

2014


FIRST 100% THAI OWNED COMPANY TO ACHIEVE

THE FOLLOWING:

RECEIVED AS9100 CERTIFICATION IN YEAR 2005

IMPLEMENTED SAP ERP SYSTEM IN SME CATEGORY, YEAR 2005, ALL KEY MODULES, 17 WEEKS FROM KICKOFF MEETING.

STARTED SUPPLYING DIRECT AEROSPACE PARTS TO GE (UNISON) IN THAILAND, YEAR 2005 TO YEAR 2009

RECEIVED NADCAP CERTIFICATIONS IN YEAR 2009

SUPPLYING PARTS TO TIER 1&2 AEROSPACE CUSTOMERS WHERE END CUSTOMERS ARE: ROLLS ROYCE, UTC, BOEING AND AIRBUS SINCE 2009

2014: WON THE 7 YEARS CONTRACT TO SUPPLY PARTS/ASEMBLIES OVER $50 MILLION. PROGRAMS INCLUDE: 777,787, A320, A380, C SERIES, MRJ, AUGUSTA WESTLAND AW139 ETC.


WORLD CLASS SYSTEMS, ALL UNDER ONE ROOF

We run the best business practices

Enterprise Resources Planning system

ISO 9001:2008 Certified

AS9100:2009 Certification

First 100% Thai company to receive Aerospace AS9100 certification.

Anodize, Passivation, Chemical Conversion, Chrome Plating, Electroless Nickel, Primer, Dry (Solid) Film Lube, Non-Conventional Machining and Fluorescent Penetrant Inspection

ISO/IEC17025:2005 Certification (13 Jul 2010)


CCS RUNS SAP / ERP SINCE YEAR 2005

CCS SAP

ERP

SYSTEM

Purchase Orders

Contracts/Scheduling

Agreement

Web Portals

Forecasts

DEMAND MANAGEMENT Material

requirements /

Procurement

Capacity Planning

Production Planning

Production Orders

Inventory

Management


Actuation

systems

Braking systems

Interior systems (Seating /

Interior . Exterior lighting

systems) Sensing

systemsNacelle

systems

Cargo systems

Air

Management

systems

CCS MANUFACTURED COMPONENTS

/ASSEMBLIES


MANUFACTURING CAPABILITIES ALL UNDER ONE ROOF

CNC SCREW

MACHINING/

SWISS

TURN/MILL

Dia 1mm TO 32 mm

Up to 10-Axis

SHEET

METAL

FABRICATION

CNC RAM

EDM/

WIRE EDM

CNC VMC

MACHINING

3-AXIS

Work Length

Up to 1700 mm

PLASTICS

INJECTION

MOLDING

METAL

STAMPING

30 – 250 TONS

CNC TOOL,

CUTTER

GRIND Up to 6-AXIS

CNC JIG

GRINDING

CNC OD/ID

GRINDING.

Dia 200 mm,

Length 1000 mm

CNC WATER

JET

5-AXES

Work Length

Up to 2200 mm

MMW / GTAW/

GMAW

/ LASER

WELDING

CNC VMC

MACHINING

4-AXIS

Work Length

Up to 1000m

CNC HMC

MACHINING

4-AXIS

Pallet 650 mm

X Axis 1000 mm

CNC

TURNING

2-AXIS

Dia Up to 250mm

CNC

TURN/MILL

4-AXIS UPTO 7-AXIS

Dia Up to 250mm

SURFACE GRINDING

Up to Work

Length 1000 mm

PLASTICS

MOLDS /

METAL STAMPING

TOOLS

DESIGN AND BUILD

TOTAL COMPANY: OVER 250 MACHINES

AEROSPACE DIVISION: OVER 60 MACHINES

CNC

MACHINING

5-AXIS

Up to 600 mm Cube


CCS CAD/CAM ENGINEERING

DIGITAL PRODUCT DATA (DPD) / MODEL BASED DATA (MBD) ESTABLISHED PROCESS.


CNC TURNING, 2-AXIS CNC TURNING

DIAMETERS UP TO 200 MM DIAMETERS.


CNC SCREW MACHINING / BAR TURNINGDIAMETERS FRPM 1MM UP TO 32 MM


13

10-AXIS, TORNOS DECO 20, CNC SWISS TURNING,

MAX DIAMETER 1” WITH GUN DRILLING


4 TO 7 AXIS CNC TURN_ MILL CENTERSDIAMETERS UP TO 250 MM

CNC MACHINING CELL CNC VMC

CNC VMC MACHINING 3-AXIS, Work Length Up to 1700 mmCNC VMC MACHINING 4-AXIS, Work Length Up to 1000 mm


5-AXIS CNC MACHINING CENTER

AGIE_CHARMILLES_SWISS. WITH 7

PALLETS CHANGERTABLE DIAMETER 600 MM



5-AXIS CNC MACHINING

MAZAK AND AGIE_CHARMILLES_SWISS TABLE DIAMETER 500 MM


CNC WIRE AND DIE_SINKING ELECTRO

DISCHARGE MACHINING TABLE DIAMETER 500 MM

KITAMURA, CNC 4-AXIS HORIZONTAL MACHINING

CENTERS. PALLET 500 TO 630 MM , X-AXIS 1000 MM


Video MeasurementLaser Marking & Electro_

Chemical MarkingOptical Comparators

Roundness Measurement Contour Measurement Tool Maker’s MicroscopeSurface Roughness

Measurement

QUALITY INSPECTION & ASSURANCE


3- CNC COORDINATE MEASUREMENT MACHINES

ZEISS, GERMANY

QUALITY INSPECTION & ASSURANCE


Video MeasurementLaser Marking & Electro_

Chemical MarkingOptical Comparators

Roundness Measurement Contour Measurement Tool Maker’s MicroscopeSurface Roughness

Measurement

QUALITY INSPECTION & CONTROL

AEROPACE DIVISION HALL -1


QUALITY INSPECTION & CONTROL

AEROPACE DIVISION HALL -1

3- CNC COORDINATE MEASUREMENT MACHINES

ZEISS, GERMANY 2 UNITS, ACCURATE 1 UNIT.


SHEET METAL WORKINGWATER JET CUTTING , PRESS BRAKE, WELDING

24


SHEET METAL STAMPING 30 TONS TO 250 TONS

25


PLASTIC INJECTION MOLDING MACHINES, 4 UNITS50 TONS TO 180 TONS


PROCESSES ACCREDITED:• CHEMICAL PROCESSING1. SULFURIC ACID ALUMINUM ANODIZING

2. CHEMICAL CONVERSION COATING(ALODINE PROCESS)

3. STAINLESS STEEL PASSIVATION

4. ELECTROLESS NICKLE PLATING ON STEEL

5. HARD CHROME PLATING

6. PAINT/PRIMER/DRY FILM LUBE APPLICATION

7. CHROMIC ACID ANODIZE

• NDT(FPI)

• NME (EDM/WEDM)

INHOUSE NADCAP APPPROVED

SPECIAL PROCESSES


CALIBRATIONNo. 0172

WORLD CLASS GAGE CALIBRATION ACCREDITED LABORATORY ISO/IEC 17025


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AEROSPACE PARTS: MANUFACTURED IN_HOUSE

C.C.S. ADVANCE TECH. CO., LTD. AEROSPACE PARTS: MANUFACTURED IN_HOUSE

IN_HOUSE NADCAP APPROVED CHEMICAL LABORATORY

SALT SPRAY TEST

TITRTATION


FLUORESCENT PENETRANT INSPECTION PROCESSES

Nadcap Accreditation Scope

AC7114 Rev C - Nadcap

NonDestructive Testing (NDT)

Suppliers Accreditation Program

Audit Criteria

AC7114/1 Rev C - Nadcap

Audit Criteria for NonDestructive

Testing Facility Penetrant Survey


ISO 9000 /

AS9100

MANUFACTURING

CAPABILITIES RAW MATERIALS /

HARDWARE

PROCUREMENT

CAPABILITIES

ERP / MRP-II /

INVENTORY

MANAGEMENT

CAPABILITIES ACCESS TO NADCAP /

AEROSPACE APPROVED

SPECIAL PROCESS

CAPABILITIES

PROVEN TRACK RECORD

“ON TIME DELIVERY” /

“QUALITY” / “CUSTOMER

REQUIREMENTS” FOR

AEROSPACE PARTS

READY TO GET

PROJECTS FROM

TIER 1 AEROSPACE

CUSTOMERS

1

32

4

5

6

ROAD MAP TO BECOME

AEROSPACE TIER 2 SUPPLIER

MEETING

CUSTOMER

REQUIREMENTS

EFFECTIVELY

7


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