Ccp readiness

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Ccp readiness

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<ul><li><p>Soumyodeep Ghosh, MECON</p><p>Manfred Wurm, SL</p><p>Pranab Podder, SL</p><p>Soumen, SL</p><p>Sukumar, SL</p><p>Ravi, SL</p><p>S R Das, ISP</p><p>Abhra, SL</p><p>Saikat, SL</p><p>Swadeep Patel, SL</p><p>P Bhattacharya, UBEL</p><p>Suendra Kumar, ISP</p><p>Mithun Kundu, UBEL</p><p>Ashok Sahu, UBEL</p><p>Yogendra Pandey,UBEL</p><p>Ajay Sharma, ISP</p><p>S. No Description Balance activity Responsible personExecuting </p><p>AgencyStart date Completion date</p><p>Tools and Tackles </p><p>Required</p><p>Safety </p><p>Precautions </p><p>taken</p><p>Quality Checks</p><p>1 Laddle TurretBalance Grouting of Laddle Turret </p><p>fixed frame along with the coverP.Bhattacharya M/s UBEL WIP 29-05-13 Grouting Material A.B Specification of grout Material</p><p>2 Laddle Turret Slope inside the turret for oil drain Soumyodeep Ghosh M/s UBEL 30-05-13 31-05-13 Cement A.B surface finishing</p><p> Continuous Casting Machine # 1 (Caster Proper)</p><p>Readiness For First Heat : 30-Sept-13 </p><p>S.K.Bhattacharya, MECON</p><p>P.K.Behera, MECON</p><p>Rajesh Das, MECON</p><p>Ajay Sharma, MECON</p><p>Antariksh Gupta, ISP</p><p>D.K.Bhowmik, MECON</p><p>R.N.Kumar,ISP</p><p>Team Leader - MUKUL PRASAD, ISP </p><p>Team Members </p><p>Amit Singh, MECON</p><p>MECHANICS</p><p>D.Dutta, ISP</p><p>P P Chari, MECON</p><p>D Mondal, SL</p><p>R.Gautam,ISP</p><p>Swaraj Mondal, ISP</p><p>A.K.Chourasia, ISP</p><p>Satish kumar, ISP</p><p>Ajay Kumar Kushwaha, ISP</p><p>A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles</p><p>B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 1 of 36</p></li><li><p>S. No Description Balance activity Responsible personExecuting </p><p>AgencyStart date Completion date</p><p>Tools and Tackles </p><p>Required</p><p>Safety </p><p>Precautions </p><p>taken</p><p>Quality Checks</p><p>3 Tundish CarFixing of limit switch arrangements for </p><p>lifting cylinderPandey M/s UBEL WIP 17-05-13 Welding setup A Level, Travel length</p><p>4Tundish Preheating </p><p>StationProper fixing of taper washer Ravi M/s UBEL WIP 26-05-13 Wrench A Alingment</p><p>5Tundish Preheating </p><p>StationPositioning of the service platform Pandey M/s UBEL WIP 26-05-13</p><p>Drilling machine. </p><p>SpannerA Level,Position</p><p>6Tundish Preheating </p><p>Stationfixing and finishing of handrails Pandey M/s UBEL WIP 27-05-13 Grinder, Welding setup A Completeness, welding</p><p>7Tundish Preheating </p><p>StationOrientation change of Lift cylinder Ravi M/s UBEL WIP 27-05-13 Hammer,Spanners A Alingment and fitment</p><p>8Tundish Preheating </p><p>Station</p><p>Fixing of additional supports for </p><p>service platformsAmit Singh M/s UBEL WIP 28-05-13</p><p>Welding </p><p>setup,Hammer,SpannersA Level, Position</p><p>9Tundish Stopper Rod </p><p>DeviceInstallation of Stopper Mechanism P Bhattacharya M/s UBEL 22-07-13 30-07-13</p><p>Chain Pulley, Sling, D-</p><p>shackleA Alingment, verticality, Level</p><p>10 Emergency Cut-off Gate Cut off gate and cylinder Ravi M/s UBEL 20-07-13 30-07-13 Welding setup. A Alignment</p><p>11Ladle Shroud </p><p>ManipulatorConnections with Hydraulics Kundu M/s UBEL 17-05-13 21-05-13 Tool Box A check for leakage</p><p>12Ladle Shroud </p><p>ManipulatorInstallation of rotary joint Satish kumar M/s UBEL 17-05-13 17-05-13 Wrech set A</p><p>13Ladle Shroud </p><p>ManipulatorRefurbishment of hydraulic cylinder Ravi M/s UBEL 20-05-13 31-05-13</p><p>Wrench set, Emery </p><p>paper, hand pump,Tap </p><p>set, cloth, Diesel</p><p>AAs per Technologist's </p><p>requirement</p><p>14Tundish Car Runway </p><p>Structure</p><p>Fastening of missing lock nuts- bottom </p><p>framePandey M/s UBEL 18-05-13 20-05-13 Torque Wrench A</p><p>tightness of all fastners with </p><p>torque wrench</p><p>15Tundish Car Runway </p><p>StructureFinishing of bends for handrails Pandey M/s UBEL 27-05-13 31-05-13 Grinder, Welding setup A</p><p>16Quick Nozzle changing </p><p>deviceErection Ravi M/s UBEL 20-06-13 30-06-13 Hoses, wrench set A,B Unwanted projections</p><p>17 Swivelling Launder Fixing of bushing guide Manfred Wurm M/s UBEL 10-07-13 29-07-13Wrench set, Wooden </p><p>blockA,B Surface finishing</p><p>A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles</p><p>B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 2 of 36</p></li><li><p>S. No Description Balance activity Responsible personExecuting </p><p>AgencyStart date Completion date</p><p>Tools and Tackles </p><p>Required</p><p>Safety </p><p>Precautions </p><p>taken</p><p>Quality Checks</p><p>18 Swivelling Launder Welding of bracket for bushing guide P.K.Behra M/s UBEL 14-07-13 29-07-13 Welding setup A,B</p><p>19 Swivelling Launder Installation of launder S.K.Bhattacharya M/s UBEL 18-07-13 29-07-13Chain pulley block, web </p><p>sling, D-shackleA,B proper swivelling and level</p><p>20 Swivelling LaunderWelding of handle for swivelling the </p><p>LaunderP.Bhattacharya M/s UBEL 22-07-13 29-07-13 Welding setup A,B</p><p>21Dummy Bar Storage </p><p>Support StuctureBalance Handrails P.Bhattacharya M/s UBEL 05-06-13 15-06-13</p><p>Welding setup, gas </p><p>cutting tools, Grinding </p><p>machine </p><p>A,B Unwanted projections</p><p>22Dummy Bar Storage </p><p>Support StuctureFixing of Elbows for handrails Abhijit Das M/s UBEL 27-05-13 31-05-13</p><p>Welding setup, gas </p><p>cutting tools, Grinding </p><p>machine </p><p>A,B Welding quality</p><p>23Dummy Bar Storage </p><p>Support Stucture</p><p>Balance welding of chequer plates, </p><p>handrails, membersRavi M/s UBEL 27-05-13 31-05-13</p><p>Welding setup, gas </p><p>cutting tools, Grinding </p><p>machine </p><p>A,B Welding quality</p><p>24Dummy Bar Storage </p><p>Support StuctureConnecting platform Installation Ashok M/s UBEL 27-05-13 31-05-13</p><p>Welding setup, gas </p><p>cutting tools, Grinding </p><p>machine </p><p>A,B Allignment, Welding quality</p><p>25 Staircase Balance Handrails Ashok M/s UBEL 20-05-13 31-05-13</p><p>Welding setup, gas </p><p>cutting tools, Grinding </p><p>machine </p><p>BWelding quality, Unwanted </p><p>projections</p><p>26 Staircase Fixing of Elbows for handrails Ravi M/s UBEL 20-05-13 31-05-13</p><p>Welding setup, gas </p><p>cutting tools, Grinding </p><p>machine </p><p>A Welding quality</p><p>27 StaircaseBalance welding of chequer plates, </p><p>handrails, membersSatish kumar M/s UBEL 22-05-13 31-05-13</p><p>Welding setup, gas </p><p>cutting tools, Grinding </p><p>machine </p><p>A,BWelding quality, Unwanted </p><p>projections</p><p>28 Staircase Fixing of Gusset plates P.Bhattacharya M/s UBEL 23-05-13 31-05-13</p><p>Welding setup, gas </p><p>cutting tools, Grinding </p><p>machine </p><p>A</p><p>29 Cooling ChamberFixing of skirt between cooling </p><p>chamber &amp; flume tunnelRavi M/s UBEL 19-05-13 20-05-13</p><p>Welding setup,hammer, </p><p>spannerA,B</p><p>30Steam Exhaust fan with </p><p>DuctBalance ducting from tie level to roof Manoj M/s UBEL 20-05-13 05-06-13 winch machine A,B</p><p>Joint between duct, sealing of </p><p>structural sheet</p><p>31Steam Exhaust fan with </p><p>Duct</p><p>Modification of suction portion in fan </p><p>roomManfred Wurm SL 15-06-13 15-07-13</p><p>Plasma cutter, Arc </p><p>welding set up, </p><p>Grinding machine, </p><p>Mallet</p><p>A</p><p>32Steam Exhaust fan with </p><p>Duct</p><p>Fixing of all supports ( suction </p><p>pressure duct)Satish kumar M/s UBEL 15-06-13 10-07-13</p><p>Welding setup, gas </p><p>cutting tools, Grinding </p><p>machine </p><p>A Welding quality, position</p><p>A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles</p><p>B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 3 of 36</p></li><li><p>S. No Description Balance activity Responsible personExecuting </p><p>AgencyStart date Completion date</p><p>Tools and Tackles </p><p>Required</p><p>Safety </p><p>Precautions </p><p>taken</p><p>Quality Checks</p><p>33Steam Exhaust fan with </p><p>DuctInstallation of V- Belt for fan Drive P.K.Behra M/s UBEL 20-05-13 22-05-13 Spanner, Lever A Fitments</p><p>34Steam Exhaust fan with </p><p>Duct</p><p>Fixing of actuator for inlet vane </p><p>damperRavi M/s UBEL 01-06-13 05-06-13</p><p>Spanner, Hammer, </p><p>Welding setupA joints, leakage</p><p>35Steam Exhaust fan with </p><p>Duct</p><p>Balance welding for all supports on the </p><p>columnSatish kumar M/s UBEL WIP 20-05-13</p><p>Welding setup, gas </p><p>cutting tools, Grinding </p><p>machine </p><p>A,B Welding quality</p><p>36Steam Exhaust fan with </p><p>DuctFixing of covers for fan shaft Manoj M/s UBEL 20-05-13 22-05-13 Spanner A</p><p>37 Overflow Box Fixing of protection plate Ravi M/s UBEL 18-05-13 20-05-13 Welding setup A,B</p><p>38 Mould Cover Fixing of Additional Square washers Rajesh Das/Ravi M/s UBEL 20-05-13 23-05-13Chain pulley block, web </p><p>sling, D-shackleA</p><p>39Mould 120 X 120 mm </p><p>completeLubricating of foot rolls Swaraj Mondal M/s UBEL 20-08-13 30-08-13 Grease , wrench set, A free rotation, Allignments</p><p>40Mould 120 X 120 mm </p><p>completeFixing of EMS coil Swaraj Mondal M/s UBEL 20-08-13 30-08-13</p><p>Chain pulley block, web </p><p>sling, D-shackleA Position</p><p>41Mould 120 X 120 mm </p><p>complete</p><p>Installation of spray nozzles for foot </p><p>rollsSwaraj Mondal M/s UBEL 20-08-13 30-08-13 Wrench set A Tightness</p><p>42 Mould Powder FeederWelding of structure for mould powder </p><p>feederPandey M/s UBEL 20-05-13 31-05-13 Welding setup A,B</p><p>43Dynaflex Hydraulic </p><p>Mould Oscillation DeviceO-Ring Installation Satish kumar M/s UBEL 20-08-13 30-08-13 wrench set A</p><p>44Dynaflex Hydraulic </p><p>Mould Oscillation DeviceFixing of Wooden Ply Partition Satish kumar M/s UBEL 20-08-13 30-08-13 Hacksaw, Hammer A Gap between ply</p><p>45 Strand Guide Equipment Fixing of nozzles Swaraj Mondal M/s UBEL 20-08-13 30-08-13 Wrench set A Tightness</p><p>46Withdrawal &amp; </p><p>Straightening UnitCoupling of drive with Gear Box Ravi M/s UBEL WIP 19-05-13 Wrench set A,B</p><p>47Withdrawal &amp; </p><p>Straightening UnitFixing of gratings Soumyodeep Ghosh M/s UBEL WIP 19-05-13</p><p>Cutting set, Welding </p><p>setupA,B</p><p>A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles</p><p>B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 4 of 36</p></li><li><p>S. No Description Balance activity Responsible personExecuting </p><p>AgencyStart date Completion date</p><p>Tools and Tackles </p><p>Required</p><p>Safety </p><p>Precautions </p><p>taken</p><p>Quality Checks</p><p>48 Dummy Bar Storage UnitFixing &amp; welding of washers for pinch </p><p>roll &amp; cylinder washersAbhijit Das M/s UBEL 20-05-13 23-05-13</p><p>Welding setup, wrench </p><p>setA tightness with torque wrench</p><p>49 Dummy Bar Storage UnitFixing of magazine for resting of </p><p>dummy bar headRavi M/s UBEL 20-05-13 23-05-13</p><p>Drilling machine, </p><p>hammer, spannerA</p><p>50Crop and Sample </p><p>Removing system</p><p>Fixing of Handrails-1 nos. and bolting </p><p>of all handrails- removableAbhijit Das M/s UBEL 17-05-13 20-05-13</p><p>welding setup, spanner, </p><p>Grinding machineA Firmness</p><p>51Crop and Sample </p><p>Removing system</p><p>Fabrication and installation of </p><p>removable platformAmit Singh M/s UBEL 10-06-13 17-06-13</p><p>gas cutting set, Welding </p><p>setup, grinding machineA</p><p>52Cutting Approach Roller </p><p>Table</p><p>Installation of proximity limit switch </p><p>bracketsRavi M/s UBEL 25-05-13 30-05-13 Welding machine, A Fitment Check</p><p>53Cutting Approach Roller </p><p>TableFixing of all missing bolts Ashok M/s UBEL WIP 20-05-13 Torque wrench A</p><p>tightness of all fastners with </p><p>torque wrench</p><p>54Cutting Approach Roller </p><p>Table</p><p>Pipe plug 3/8" for all rollers M3010. </p><p>InstallationRavi M/s UBEL 25-05-13 26-05-13 Slide wrench , A</p><p>Leakage test of all piping and </p><p>connection for hydraulic </p><p>cylinders</p><p>55 Cross Transfer Device Installation of limit switch bracket P.Bhattacharya M/s UBEL WIP 20-05-13 Welding machine. A Operation levels</p><p>56 Turn Over Cooling BedInstallation of cylinder protection </p><p>casing for lifting cylindersSatish kumar M/s UBEL 17-05-13 24-05-13 Wrench set, cutting set A</p><p>57 Turn Over Cooling BedInstallation of heat radiating covers for </p><p>concrete wallAshok M/s UBEL 17-05-13 24-05-13 Welding setup, spanner A</p><p>checking of smoothness of the </p><p>cover</p><p>58 Turn Over Cooling BedInstallation of heat shield over buffer </p><p>frame &amp; slip for motorSoumyodeep Ghosh M/s UBEL 17-05-13 24-05-13 Welding setup, spanner A</p><p>checking of smoothness of the </p><p>cover</p><p>59 Turn Over Cooling Bed Fixing of limit switch arrangement Ravi M/s UBEL 17-05-13 24-05-13 Welding setup, spanner A Fitment check</p><p>60 Turn Over Cooling Bed Lock nut for T-bolt cylinder Ravi M/s UBEL 17-05-13 24-05-13 Torque wrench A tightness with torque wrench</p><p>61</p><p>Mould Cooling expansion </p><p>Tank Supporting </p><p>Structure</p><p>Repairing of the damaged flanges by </p><p>providing reinforcement plateP.Bhattacharya M/s UBEL 25-05-13 27-05-13</p><p>Gas cutting set, </p><p>Welding setup, grinding </p><p>machine</p><p>A</p><p>62 Billet Lifting Device Alignment of shafts Soumyodeep Ghosh M/s UBEL WIP 18-05-13 Piano wire, spirit level A As per data sheet</p><p>A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles</p><p>B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 5 of 36</p></li><li><p>S. No Description Balance activity Responsible personExecuting </p><p>AgencyStart date Completion date</p><p>Tools and Tackles </p><p>Required</p><p>Safety </p><p>Precautions </p><p>taken</p><p>Quality Checks</p><p>63 Billet Lifting DeviceGrinding of resting pad for levers to </p><p>maintain level (if required)Ashok M/s UBEL WIP 18-05-13 Grinding machine A</p><p>64 Billet Lifting DeviceFixing of stoppers for </p><p>columns,brakets,holdersAshok M/s UBEL WIP 23-05-13</p><p>Welding machine, </p><p>SpannersA</p><p>65 Billet Lifting Device Welding of washers for columns Soumyodeep Ghosh M/s UBEL WIP 19-05-13 Welding setup A</p><p>66 Billet Lifting Device Installation of limit switch brackets Ravi M/s UBEL WIP 25-05-13 Welding setup A</p><p>67 Billet Lifting DeviceCheck cylinder condition &amp; </p><p>refurbishment if requiredRavi M/s UBEL 20-05-13 31-05-13</p><p>Wrench set, Emery </p><p>paper, hand pump,Tap </p><p>set, cloth, Diesel</p><p>A Rusting and pitting</p><p>68 Multi Step Pusher Welding of stoppers for beams &amp; rail Soumyodeep Ghosh M/s UBEL WIP 17-05-13 Welding setup A</p><p>69 Multi Step Pusher Alignment of rail Ravi M/s UBEL WIP 17-05-13 Piano wire, spanner A</p><p>70 Multi Step PusherFinal grouting of columns, </p><p>pedestals,cylinder bracketSoumyodeep Ghosh M/s UBEL WIP 17-05-13 Grout material A Cleanliness</p><p>71 Multi Step PusherInstallation of light barrier assembly &amp; </p><p>limit switch assemblySwaraj Mondal M/s UBEL WIP 17-05-13</p><p>Welding machine, </p><p>SpannersA,B Level, location</p><p>72 Multi Step PusherCheck cylinder condition &amp; </p><p>refurbishment if requiredRavi M/s UBEL 20-05-13 31-05-13</p><p>Wrench set, Emery </p><p>paper, hand pump,Tap </p><p>set, cloth, Diesel</p><p>A Rusting and pitting</p><p>73Hot Charging Roller </p><p>Table with PusherInstallation of cylinder for pusher Manfred Wurm M/s UBEL 21-05-13 25-05-13 Wrench set, Hammer A Leakage test of piping</p><p>74Hot Charging Roller </p><p>Table with PusherInstallation of guide, guide bracket Ravi M/s UBEL 23-05-13 25-05-13</p><p>Wrench set, hammer, </p><p>spannerA</p><p>75Hot Charging Roller </p><p>Table with Pusher</p><p>Installation &amp; alignment of motors </p><p>along with couplingManfred Wurm M/s UBEL 19-07-13 23-07-13</p><p>Spirit level, Dial </p><p>guage,Wrench setA Allignments</p><p>76Hot Charging Roller </p><p>Table with PusherFixing of protection covers Antariksh Gupta M/s UBEL 25-05-13 26-05-13 Wrench set, Hammer A</p><p>77Movable Stop in Transfer </p><p>Roller TableFixing of limit switch bracket Ravi M/s UBEL WIP 18-05-13 Welding setup A Fitment Check</p><p>A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles</p><p>B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 6 of 36</p></li><li><p>S. No Description Balance activity Responsible personExecuting </p><p>AgencyStart date Completion date</p><p>Tools and Tackles </p><p>Required</p><p>Safety </p><p>Precautions </p><p>taken</p><p>Quality Checks</p><p>78 Transfer Roller Table Installation of shims for motors Ravi M/s UBEL WIP 21-05-13 Wrench set, hammer A</p><p>79 Transfer Roller Table Fixing of bearing protection covers Ashok M/s UBEL WIP 21-05-13 Wrench set, hammer A</p><p>80 Transfer Roller TableFixing of stoppers for roller bearing </p><p>blocksAshok M/s UBEL WIP 22-05-13 Welding setup A</p><p>81 Transfer Roller Table Installation of motors- 2 nos Soumyodeep Ghosh M/s UBEL WIP 22-05-13 Hydra, sling, D-shackle A</p><p>82 Transfer Roller Table Installation of light barrier assembly Antari...</p></li></ul>