ccp readiness

36
Soumyodeep Ghosh, MECON Manfred Wurm, SL Pranab Podder, SL Soumen, SL Sukumar, SL Ravi, SL S R Das, ISP Abhra, SL Saikat, SL Swadeep Patel, SL P Bhattacharya, UBEL Suendra Kumar, ISP Mithun Kundu, UBEL Ashok Sahu, UBEL Yogendra Pandey,UBEL Ajay Sharma, ISP S. No Description Balance activity Responsible person Executing Agency Start date Completion date Tools and Tackles Required Safety Precautions taken Quality Checks 1 Laddle Turret Balance Grouting of Laddle Turret fixed frame along with the cover P.Bhattacharya M/s UBEL WIP 29-05-13 Grouting Material A.B Specification of grout Material 2 Laddle Turret Slope inside the turret for oil drain Soumyodeep Ghosh M/s UBEL 30-05-13 31-05-13 Cement A.B surface finishing Continuous Casting Machine # 1 (Caster Proper) Readiness For First Heat : 30-Sept-13 S.K.Bhattacharya, MECON P.K.Behera, MECON Rajesh Das, MECON Ajay Sharma, MECON Antariksh Gupta, ISP D.K.Bhowmik, MECON R.N.Kumar,ISP Team Leader - MUKUL PRASAD, ISP Team Members Amit Singh, MECON MECHANICS D.Dutta, ISP P P Chari, MECON D Mondal, SL R.Gautam,ISP Swaraj Mondal, ISP A.K.Chourasia, ISP Satish kumar, ISP Ajay Kumar Kushwaha, ISP A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 1 of 36

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Ccp readiness

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Page 1: Ccp readiness

Soumyodeep Ghosh, MECON

Manfred Wurm, SL

Pranab Podder, SL

Soumen, SL

Sukumar, SL

Ravi, SL

S R Das, ISP

Abhra, SL

Saikat, SL

Swadeep Patel, SL

P Bhattacharya, UBEL

Suendra Kumar, ISP

Mithun Kundu, UBEL

Ashok Sahu, UBEL

Yogendra Pandey,UBEL

Ajay Sharma, ISP

S. No Description Balance activity Responsible personExecuting

AgencyStart date Completion date

Tools and Tackles

Required

Safety

Precautions

taken

Quality Checks

1 Laddle TurretBalance Grouting of Laddle Turret

fixed frame along with the coverP.Bhattacharya M/s UBEL WIP 29-05-13 Grouting Material A.B Specification of grout Material

2 Laddle Turret Slope inside the turret for oil drain Soumyodeep Ghosh M/s UBEL 30-05-13 31-05-13 Cement A.B surface finishing

Continuous Casting Machine # 1 (Caster Proper)

Readiness For First Heat : 30-Sept-13

S.K.Bhattacharya, MECON

P.K.Behera, MECON

Rajesh Das, MECON

Ajay Sharma, MECON

Antariksh Gupta, ISP

D.K.Bhowmik, MECON

R.N.Kumar,ISP

Team Leader - MUKUL PRASAD, ISP

Team Members

Amit Singh, MECON

MECHANICS

D.Dutta, ISP

P P Chari, MECON

D Mondal, SL

R.Gautam,ISP

Swaraj Mondal, ISP

A.K.Chourasia, ISP

Satish kumar, ISP

Ajay Kumar Kushwaha, ISP

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles

B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 1 of 36

Page 2: Ccp readiness

S. No Description Balance activity Responsible personExecuting

AgencyStart date Completion date

Tools and Tackles

Required

Safety

Precautions

taken

Quality Checks

3 Tundish CarFixing of limit switch arrangements for

lifting cylinderPandey M/s UBEL WIP 17-05-13 Welding setup A Level, Travel length

4Tundish Preheating

StationProper fixing of taper washer Ravi M/s UBEL WIP 26-05-13 Wrench A Alingment

5Tundish Preheating

StationPositioning of the service platform Pandey M/s UBEL WIP 26-05-13

Drilling machine.

SpannerA Level,Position

6Tundish Preheating

Stationfixing and finishing of handrails Pandey M/s UBEL WIP 27-05-13 Grinder, Welding setup A Completeness, welding

7Tundish Preheating

StationOrientation change of Lift cylinder Ravi M/s UBEL WIP 27-05-13 Hammer,Spanners A Alingment and fitment

8Tundish Preheating

Station

Fixing of additional supports for

service platformsAmit Singh M/s UBEL WIP 28-05-13

Welding

setup,Hammer,SpannersA Level, Position

9Tundish Stopper Rod

DeviceInstallation of Stopper Mechanism P Bhattacharya M/s UBEL 22-07-13 30-07-13

Chain Pulley, Sling, D-

shackleA Alingment, verticality, Level

10 Emergency Cut-off Gate Cut off gate and cylinder Ravi M/s UBEL 20-07-13 30-07-13 Welding setup. A Alignment

11Ladle Shroud

ManipulatorConnections with Hydraulics Kundu M/s UBEL 17-05-13 21-05-13 Tool Box A check for leakage

12Ladle Shroud

ManipulatorInstallation of rotary joint Satish kumar M/s UBEL 17-05-13 17-05-13 Wrech set A

13Ladle Shroud

ManipulatorRefurbishment of hydraulic cylinder Ravi M/s UBEL 20-05-13 31-05-13

Wrench set, Emery

paper, hand pump,Tap

set, cloth, Diesel

AAs per Technologist's

requirement

14Tundish Car Runway

Structure

Fastening of missing lock nuts- bottom

framePandey M/s UBEL 18-05-13 20-05-13 Torque Wrench A

tightness of all fastners with

torque wrench

15Tundish Car Runway

StructureFinishing of bends for handrails Pandey M/s UBEL 27-05-13 31-05-13 Grinder, Welding setup A

16Quick Nozzle changing

deviceErection Ravi M/s UBEL 20-06-13 30-06-13 Hoses, wrench set A,B Unwanted projections

17 Swivelling Launder Fixing of bushing guide Manfred Wurm M/s UBEL 10-07-13 29-07-13Wrench set, Wooden

blockA,B Surface finishing

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles

B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 2 of 36

Page 3: Ccp readiness

S. No Description Balance activity Responsible personExecuting

AgencyStart date Completion date

Tools and Tackles

Required

Safety

Precautions

taken

Quality Checks

18 Swivelling Launder Welding of bracket for bushing guide P.K.Behra M/s UBEL 14-07-13 29-07-13 Welding setup A,B

19 Swivelling Launder Installation of launder S.K.Bhattacharya M/s UBEL 18-07-13 29-07-13Chain pulley block, web

sling, D-shackleA,B proper swivelling and level

20 Swivelling LaunderWelding of handle for swivelling the

LaunderP.Bhattacharya M/s UBEL 22-07-13 29-07-13 Welding setup A,B

21Dummy Bar Storage

Support StuctureBalance Handrails P.Bhattacharya M/s UBEL 05-06-13 15-06-13

Welding setup, gas

cutting tools, Grinding

machine

A,B Unwanted projections

22Dummy Bar Storage

Support StuctureFixing of Elbows for handrails Abhijit Das M/s UBEL 27-05-13 31-05-13

Welding setup, gas

cutting tools, Grinding

machine

A,B Welding quality

23Dummy Bar Storage

Support Stucture

Balance welding of chequer plates,

handrails, membersRavi M/s UBEL 27-05-13 31-05-13

Welding setup, gas

cutting tools, Grinding

machine

A,B Welding quality

24Dummy Bar Storage

Support StuctureConnecting platform Installation Ashok M/s UBEL 27-05-13 31-05-13

Welding setup, gas

cutting tools, Grinding

machine

A,B Allignment, Welding quality

25 Staircase Balance Handrails Ashok M/s UBEL 20-05-13 31-05-13

Welding setup, gas

cutting tools, Grinding

machine

BWelding quality, Unwanted

projections

26 Staircase Fixing of Elbows for handrails Ravi M/s UBEL 20-05-13 31-05-13

Welding setup, gas

cutting tools, Grinding

machine

A Welding quality

27 StaircaseBalance welding of chequer plates,

handrails, membersSatish kumar M/s UBEL 22-05-13 31-05-13

Welding setup, gas

cutting tools, Grinding

machine

A,BWelding quality, Unwanted

projections

28 Staircase Fixing of Gusset plates P.Bhattacharya M/s UBEL 23-05-13 31-05-13

Welding setup, gas

cutting tools, Grinding

machine

A

29 Cooling ChamberFixing of skirt between cooling

chamber & flume tunnelRavi M/s UBEL 19-05-13 20-05-13

Welding setup,hammer,

spannerA,B

30Steam Exhaust fan with

DuctBalance ducting from tie level to roof Manoj M/s UBEL 20-05-13 05-06-13 winch machine A,B

Joint between duct, sealing of

structural sheet

31Steam Exhaust fan with

Duct

Modification of suction portion in fan

roomManfred Wurm SL 15-06-13 15-07-13

Plasma cutter, Arc

welding set up,

Grinding machine,

Mallet

A

32Steam Exhaust fan with

Duct

Fixing of all supports ( suction

pressure duct)Satish kumar M/s UBEL 15-06-13 10-07-13

Welding setup, gas

cutting tools, Grinding

machine

A Welding quality, position

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles

B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 3 of 36

Page 4: Ccp readiness

S. No Description Balance activity Responsible personExecuting

AgencyStart date Completion date

Tools and Tackles

Required

Safety

Precautions

taken

Quality Checks

33Steam Exhaust fan with

DuctInstallation of V- Belt for fan Drive P.K.Behra M/s UBEL 20-05-13 22-05-13 Spanner, Lever A Fitments

34Steam Exhaust fan with

Duct

Fixing of actuator for inlet vane

damperRavi M/s UBEL 01-06-13 05-06-13

Spanner, Hammer,

Welding setupA joints, leakage

35Steam Exhaust fan with

Duct

Balance welding for all supports on the

columnSatish kumar M/s UBEL WIP 20-05-13

Welding setup, gas

cutting tools, Grinding

machine

A,B Welding quality

36Steam Exhaust fan with

DuctFixing of covers for fan shaft Manoj M/s UBEL 20-05-13 22-05-13 Spanner A

37 Overflow Box Fixing of protection plate Ravi M/s UBEL 18-05-13 20-05-13 Welding setup A,B

38 Mould Cover Fixing of Additional Square washers Rajesh Das/Ravi M/s UBEL 20-05-13 23-05-13Chain pulley block, web

sling, D-shackleA

39Mould 120 X 120 mm

completeLubricating of foot rolls Swaraj Mondal M/s UBEL 20-08-13 30-08-13 Grease , wrench set, A free rotation, Allignments

40Mould 120 X 120 mm

completeFixing of EMS coil Swaraj Mondal M/s UBEL 20-08-13 30-08-13

Chain pulley block, web

sling, D-shackleA Position

41Mould 120 X 120 mm

complete

Installation of spray nozzles for foot

rollsSwaraj Mondal M/s UBEL 20-08-13 30-08-13 Wrench set A Tightness

42 Mould Powder FeederWelding of structure for mould powder

feederPandey M/s UBEL 20-05-13 31-05-13 Welding setup A,B

43Dynaflex Hydraulic

Mould Oscillation DeviceO-Ring Installation Satish kumar M/s UBEL 20-08-13 30-08-13 wrench set A

44Dynaflex Hydraulic

Mould Oscillation DeviceFixing of Wooden Ply Partition Satish kumar M/s UBEL 20-08-13 30-08-13 Hacksaw, Hammer A Gap between ply

45 Strand Guide Equipment Fixing of nozzles Swaraj Mondal M/s UBEL 20-08-13 30-08-13 Wrench set A Tightness

46Withdrawal &

Straightening UnitCoupling of drive with Gear Box Ravi M/s UBEL WIP 19-05-13 Wrench set A,B

47Withdrawal &

Straightening UnitFixing of gratings Soumyodeep Ghosh M/s UBEL WIP 19-05-13

Cutting set, Welding

setupA,B

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles

B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 4 of 36

Page 5: Ccp readiness

S. No Description Balance activity Responsible personExecuting

AgencyStart date Completion date

Tools and Tackles

Required

Safety

Precautions

taken

Quality Checks

48 Dummy Bar Storage UnitFixing & welding of washers for pinch

roll & cylinder washersAbhijit Das M/s UBEL 20-05-13 23-05-13

Welding setup, wrench

setA tightness with torque wrench

49 Dummy Bar Storage UnitFixing of magazine for resting of

dummy bar headRavi M/s UBEL 20-05-13 23-05-13

Drilling machine,

hammer, spannerA

50Crop and Sample

Removing system

Fixing of Handrails-1 nos. and bolting

of all handrails- removableAbhijit Das M/s UBEL 17-05-13 20-05-13

welding setup, spanner,

Grinding machineA Firmness

51Crop and Sample

Removing system

Fabrication and installation of

removable platformAmit Singh M/s UBEL 10-06-13 17-06-13

gas cutting set, Welding

setup, grinding machineA

52Cutting Approach Roller

Table

Installation of proximity limit switch

bracketsRavi M/s UBEL 25-05-13 30-05-13 Welding machine, A Fitment Check

53Cutting Approach Roller

TableFixing of all missing bolts Ashok M/s UBEL WIP 20-05-13 Torque wrench A

tightness of all fastners with

torque wrench

54Cutting Approach Roller

Table

Pipe plug 3/8" for all rollers M3010.

InstallationRavi M/s UBEL 25-05-13 26-05-13 Slide wrench , A

Leakage test of all piping and

connection for hydraulic

cylinders

55 Cross Transfer Device Installation of limit switch bracket P.Bhattacharya M/s UBEL WIP 20-05-13 Welding machine. A Operation levels

56 Turn Over Cooling BedInstallation of cylinder protection

casing for lifting cylindersSatish kumar M/s UBEL 17-05-13 24-05-13 Wrench set, cutting set A

57 Turn Over Cooling BedInstallation of heat radiating covers for

concrete wallAshok M/s UBEL 17-05-13 24-05-13 Welding setup, spanner A

checking of smoothness of the

cover

58 Turn Over Cooling BedInstallation of heat shield over buffer

frame & slip for motorSoumyodeep Ghosh M/s UBEL 17-05-13 24-05-13 Welding setup, spanner A

checking of smoothness of the

cover

59 Turn Over Cooling Bed Fixing of limit switch arrangement Ravi M/s UBEL 17-05-13 24-05-13 Welding setup, spanner A Fitment check

60 Turn Over Cooling Bed Lock nut for T-bolt cylinder Ravi M/s UBEL 17-05-13 24-05-13 Torque wrench A tightness with torque wrench

61

Mould Cooling expansion

Tank Supporting

Structure

Repairing of the damaged flanges by

providing reinforcement plateP.Bhattacharya M/s UBEL 25-05-13 27-05-13

Gas cutting set,

Welding setup, grinding

machine

A

62 Billet Lifting Device Alignment of shafts Soumyodeep Ghosh M/s UBEL WIP 18-05-13 Piano wire, spirit level A As per data sheet

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles

B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 5 of 36

Page 6: Ccp readiness

S. No Description Balance activity Responsible personExecuting

AgencyStart date Completion date

Tools and Tackles

Required

Safety

Precautions

taken

Quality Checks

63 Billet Lifting DeviceGrinding of resting pad for levers to

maintain level (if required)Ashok M/s UBEL WIP 18-05-13 Grinding machine A

64 Billet Lifting DeviceFixing of stoppers for

columns,brakets,holdersAshok M/s UBEL WIP 23-05-13

Welding machine,

SpannersA

65 Billet Lifting Device Welding of washers for columns Soumyodeep Ghosh M/s UBEL WIP 19-05-13 Welding setup A

66 Billet Lifting Device Installation of limit switch brackets Ravi M/s UBEL WIP 25-05-13 Welding setup A

67 Billet Lifting DeviceCheck cylinder condition &

refurbishment if requiredRavi M/s UBEL 20-05-13 31-05-13

Wrench set, Emery

paper, hand pump,Tap

set, cloth, Diesel

A Rusting and pitting

68 Multi Step Pusher Welding of stoppers for beams & rail Soumyodeep Ghosh M/s UBEL WIP 17-05-13 Welding setup A

69 Multi Step Pusher Alignment of rail Ravi M/s UBEL WIP 17-05-13 Piano wire, spanner A

70 Multi Step PusherFinal grouting of columns,

pedestals,cylinder bracketSoumyodeep Ghosh M/s UBEL WIP 17-05-13 Grout material A Cleanliness

71 Multi Step PusherInstallation of light barrier assembly &

limit switch assemblySwaraj Mondal M/s UBEL WIP 17-05-13

Welding machine,

SpannersA,B Level, location

72 Multi Step PusherCheck cylinder condition &

refurbishment if requiredRavi M/s UBEL 20-05-13 31-05-13

Wrench set, Emery

paper, hand pump,Tap

set, cloth, Diesel

A Rusting and pitting

73Hot Charging Roller

Table with PusherInstallation of cylinder for pusher Manfred Wurm M/s UBEL 21-05-13 25-05-13 Wrench set, Hammer A Leakage test of piping

74Hot Charging Roller

Table with PusherInstallation of guide, guide bracket Ravi M/s UBEL 23-05-13 25-05-13

Wrench set, hammer,

spannerA

75Hot Charging Roller

Table with Pusher

Installation & alignment of motors

along with couplingManfred Wurm M/s UBEL 19-07-13 23-07-13

Spirit level, Dial

guage,Wrench setA Allignments

76Hot Charging Roller

Table with PusherFixing of protection covers Antariksh Gupta M/s UBEL 25-05-13 26-05-13 Wrench set, Hammer A

77Movable Stop in Transfer

Roller TableFixing of limit switch bracket Ravi M/s UBEL WIP 18-05-13 Welding setup A Fitment Check

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles

B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 6 of 36

Page 7: Ccp readiness

S. No Description Balance activity Responsible personExecuting

AgencyStart date Completion date

Tools and Tackles

Required

Safety

Precautions

taken

Quality Checks

78 Transfer Roller Table Installation of shims for motors Ravi M/s UBEL WIP 21-05-13 Wrench set, hammer A

79 Transfer Roller Table Fixing of bearing protection covers Ashok M/s UBEL WIP 21-05-13 Wrench set, hammer A

80 Transfer Roller TableFixing of stoppers for roller bearing

blocksAshok M/s UBEL WIP 22-05-13 Welding setup A

81 Transfer Roller Table Installation of motors- 2 nos Soumyodeep Ghosh M/s UBEL WIP 22-05-13 Hydra, sling, D-shackle A

82 Transfer Roller Table Installation of light barrier assembly Antariksh Gupta M/s UBEL WIP 22-05-13Drilling machine,

hammer, spannerA Allignments, level

83 Tundish Cooling stands Erection of tundish cooling stands Satish kumar M/s UBEL 30-05-13 05-06-13Hammer, spanner,

Hydra, sling, D-shackleA,B

84 Storage Grid with PusherInstallation of cylinder protection

coverSoumyodeep Ghosh M/s UBEL WIP 22-05-13

Drilling machine,

hammer, spannerA

Movement of the carriage with

hydraulic cylinder

85 Storage Grid with Pusher Fixing of stoppers & rail clips Swaraj Mondal M/s UBEL WIP 22-05-13Welding setup, wrench

setA

86 Storage Grid with Pusher Installation of light barrier assembly Antariksh M/s UBEL WIP 22-05-13Drilling machine,

hammer, spannerA allignments, level

87Hot Charging Roller

Table

Erection & alignment of 1 no. roller

table (Part)Swaraj mondal M/s UBEL 26-06-13 30-06-13

Hydra, dumpy level,

piano wire, steel rule,

wrench

Aturnability check of roller with

drives

88Hot Charging Roller

TableFixing of drives for 1no. Roller table Satish kumar M/s UBEL 26-06-13 30-06-13 wrench set A Alignment

89Hot Charging Roller

Table

Welding of square washers below the

plummer blockRavi M/s UBEL 26-05-13 30-05-13 Welding setup A

90Hot Charging Roller

TableInstallation of covers Ravi M/s UBEL 26-05-13 30-05-13 wrench set A Position

91Hot Charging Roller

TableCross over installation Ravi M/s UBEL 28-06-13 30-06-13

Welding setup, Wrence

setA Fitments

92 Torch Cutting MachineConnection of drag chain with torch

cutting carRavi M/s UBEL 20-08-13 30-08-13 wrench Set A,B

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles

B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 7 of 36

Page 8: Ccp readiness

S. No Description Balance activity Responsible personExecuting

AgencyStart date Completion date

Tools and Tackles

Required

Safety

Precautions

taken

Quality Checks

93 Marking Machine Complete erection is balance Ashok M/s UBEL 25-05-13 31-05-1350 T (mobile/EOT)

CraneA,B

94Fixed Stop in Transfer

Roller TableAlignment of fixed stop Ravi M/s UBEL WIP 18-05-13

Measuring Tape, Spirit

level, piano wireA level, distance check

95Fixed Stop in Transfer

Roller TableGrouting Ravi M/s UBEL WIP 21-05-13 Grouting material A

96 Billet Inspection Bench Complete erection balance Amit Singh M/s UBEL 25-05-13 30-05-13 14 T Hydra ACheck level of shaft for both

drive and non-drive end

97 Emergency RunnerFixing of supports for cantilever

portionAbhijit Das M/s UBEL 16-05-13 26-05-13

Welding setup, dumpy

level, measuring tape,

piano wire

A,B

98 Emergency Runner Erection of balance portion Ravi M/s UBEL 16-05-13 26-05-1350 T (mobile/EOT)

CraneA,B

99 Mould Alignment Stand Complete erection is balance Satish kumar M/s UBEL 06-06-13 10-06-13

14 T Hydra, Welding

setup, dumpy level,

measuring tape, piano

wire

A

100 Tundish Tilting Stand Complete erection balance Satish kumar M/s UBEL 11-06-13 19-06-13

14 T Hydra, Welding

setup, dumpy level,

measuring tape, piano

wire

A proper swivelling and level

101 Tundish Drying Station Fixing of rotary joint Pandey M/s UBEL WIP 31-05-13 A,B Rotation

102 Tundish Drying StationBalance piping from blower to

Combustion Air headerAbhijit Das M/s UBEL WIP 31-05-13 Chain pulley A,B pipe joint for leakage

103 Tundish Drying Station Fixing of bellow connecting the blower P.Bhattacharya M/s UBEL 20-05-13 31-05-13 Spanner A,B Joints for leakage

104 Tundish Drying Station Grouting of the complete structure Ravi M/s UBEL 20-05-13 31-05-13 Grouting material A,B

105 Tundish Drying StationFixing of cylinder rod clevis to the

leverAmit Singh M/s UBEL 14-06-13 15-06-13 Spanner, Hammer A,B

106 Monorails Welding of brackets,washers Abhijit Das M/s UBEL WIP 20-05-13

Chain Pulley Block,

Welding setup, Gas

cutting

A,B Allignmetnts

107 Cranes,Hoists, LiftsFixing of trolley,guide tube, support

for guide tubeP.Bhattacharya M/s UBEL 18-05-13 31-05-13

Chain Pulley Block,

spanner

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles

B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 8 of 36

Page 9: Ccp readiness

S. No Description Balance activity Responsible personExecuting

AgencyStart date Completion date

Tools and Tackles

Required

Safety

Precautions

taken

Quality Checks

108 Ladle Cover Job not started P.Bhattacharya M/s UBEL 20-08-13 30-08-13Crane, Welding

equipmentA,B

109 Tundish & Tundish coverInstallation on tundish car no. 1 is

pendingP.Bhattacharya M/s UBEL 21-05-13 22-05-13

100 T (mobile/EOT)

CraneA,B Position

1 LADLE TURRETPickling & Flushing of MACHINE

ATTACHED PIPE LINES Mithun Kundu M/s UBEL WIP 20-05-13

Flushing Unit, Acidic

and basic solution,

Flushing oil

A,B leakage and pressure drop

2 LADLE TURRET

Rectification of damaged pipe line

MAP ladle turret, looping for

hydrotest, pickling.

Soumyodeep Ghosh M/s UBEL 18-05-13 20-05-13 Welding setup, grinder A,B

3 LADLE TURRET Flushing of ICP pipe lines Mithun Kundu M/s UBEL 20-05-13 24-05-13 Flushing Unit and oil A,B leakage and pressure drop

4 LADLE TURRETBalance support fixing at intermediate

floor at ladle turret valve stand. Mithun Kundu M/s UBEL 23-05-13 25-05-13 Welding setup A,B Welding qulity

5 LADLE TURRETRectification of damaged valve stand

& Cleaning. Mithun Kundu M/s UBEL WIP 25-05-13 Welding setup, grinder A,B

6 MOULD OSCILLATOR Flushing of A & B lines Mithun Kundu M/s UBEL 20-05-13 24-05-13 Flushing Unit and oil A,B leakage and pressure drop

7 MOULD OSCILLATOR ICP PIPE LINES Flushing (P,T,L) Mithun Kundu M/s UBEL 24-05-13 27-05-13 Flushing Unit and oil A,B

8 MOULD OSCILLATOR

Check Valve fixing in OSCT line at

+5.6mtrs level, local pickling &

cleaning with special care.

Soumyodeep Ghosh M/s UBEL 19-05-13 20-05-13 wrench set A,B

9 MOULD OSCILLATOR Hose looping for loop flusing. Antariksh Gupta M/s UBEL 20-05-13 22-05-13 Flushing Unit and oil A,B

10PREHEATING

STATIONS (1&2)Flushing of ICP lines (P & T) Mithun Kundu M/s UBEL 25-05-13 27-05-13 Flushing Unit and oil A,B leakage and pressure drop

11PREHEATING

STATIONS (1&2)

Erection of MACHINE ATTACHED

PIPING (HYDRAULIC) Soumyodeep Ghosh M/s UBEL 20-05-13 25-05-13 A,B

12PREHEATING

STATIONS (1&2)

Hydrotest, pickling & flushing of

MACHINE ATTACHED PIPING

(HYDRAULIC)

Mithun Kundu M/s UBEL 25-05-13 29-05-13

Flushing Unit, Acidic

and basic solution,

Flushing oil

A,B AS PER WPS & QAP

HYDRAULIC POWER PACK FOR CASTING FLOOR: CK1

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles

B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 9 of 36

Page 10: Ccp readiness

S. No Description Balance activity Responsible personExecuting

AgencyStart date Completion date

Tools and Tackles

Required

Safety

Precautions

taken

Quality Checks

13SHROUD

MANIPULATORFlushing of ICP lines (P & T) Mithun Kundu M/s UBEL 25-05-13 29-05-13 Flushing Unit and oil A,B AS PER WPS & QAP

14 Tundish Car

Looping of MAP for TUNDISH

CARS (1 & 2) for Hydro test,

pickling,flushing.

Mithun Kundu M/s UBEL WIP 18-05-13 wrench set, hoses A,B

15HYDRAULIC ROOM

#1 +0.0MTRS LEVEL

Power pack final alignment checks

after external cleaning, Internal

cleaning of power pack, Priming of

pumps with system oil

Vishal Nagpurkar M/s UBEL 22-05-13 31-05-13 A AS PER WPS & QAP

16HYDRAULIC ROOM

#1 +0.0MTRS LEVEL

Fixing of limit switches for high

pressure pumps and accumulators Satish Kumar M/s UBEL 22-05-13 31-05-13 welding set up A AS PER WPS & QAP

17HYDRAULIC ROOM

#1 +0.0MTRS LEVEL

Fixing of check valve for Emergency

pressure line (38mm) Satish Kumar M/s UBEL 22-05-13 31-05-13 Wrench set A AS PER WPS & QAP

18HYDRAULIC ROOM

#1 +0.0MTRS LEVELTightening of PP clamps for ICP lines. Mithun Kundu M/s UBEL 22-05-13 31-05-13 Wrench set A AS PER WPS & QAP

19HYDRAULIC ROOM

#1 +0.0MTRS LEVEL

Routing of accumulator safety

discharge line. Mithun Kundu M/s UBEL 22-05-13 31-05-13 A AS PER WPS & QAP

AS PER WPS & QAP

1HYDRAULIC ROOM

#1 +0.0MTRS LEVEL

Power pack final alignment checks

after external cleaning, Internal

cleaning of power pack, Priming of

pumps with system oil

Vishal Nagpurkar M/s UBEL 22-05-13 31-05-13 A AS PER WPS & QAP

2HYDRAULIC ROOM

#1 +0.0MTRS LEVELPrimary flushing of ICP PIPE LINES Mithun Kundu M/s UBEL 22-05-13 31-05-13 Flushing unit, oil A,B AS PER WPS & QAP

3HYDRAULIC ROOM

#1 +0.0MTRS LEVELTightening of PP clamps for ICP lines Mithun Kundu M/s UBEL 22-05-13 31-05-13 Wrench set A AS PER WPS & QAP

4HYDRAULIC ROOM

#1 +0.0MTRS LEVEL

Routing of accumulator safety

discharge line. Mithun Kundu M/s UBEL 22-05-13 31-05-13 A AS PER WPS & QAP

5HYDRAULIC ROOM

#1 +0.0MTRS LEVEL

Rectification of oil level gauge nipple,

replcament of temperature indicator. Soumyodeep Ghosh M/s UBEL 22-05-13 31-05-13 Wrench set A AS PER WPS & QAP

6HYDRAULIC ROOM

#1 +0.0MTRS LEVEL

Fixing of check valve for Emergency

pressure line (38mm) Mithun Kundu M/s UBEL 22-05-13 31-05-13 Wrench set A AS PER WPS & QAP

7 WSU

Cleaing of valve stand & tightening of

PP clamps for ICP pipe lines after

cleaning activities

Vishal Nagpurkar M/s UBEL 22-05-13 31-05-13 A AS PER WPS & QAP

HYDRAULIC POWER PACK FOR ROLLER TABLE: CK1

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles

B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 10 of 36

Page 11: Ccp readiness

S. No Description Balance activity Responsible personExecuting

AgencyStart date Completion date

Tools and Tackles

Required

Safety

Precautions

taken

Quality Checks

8 WSU Flushing of ICP pipe lines. Antariksh Gupta M/s UBEL 22-05-13 31-05-13 Flushing unit, oil A,B AS PER WPS & QAP

9 WSUFlushing of MACHINE ATTACHED

PIPE LINES Mithun Kundu M/s UBEL 22-05-13 31-05-13 Flushing unit, oil A,B AS PER WPS & QAP

10 WSU Loop flushing. Mithun Kundu M/s UBEL 22-05-13 31-05-13 Flushing unit , oil A,B AS PER WPS & QAP

11 SUPPORT ROLLER

Cleaning of valve stand, fixing of P &

I drawing near to valve stand &

tightening of PP clamps for ICP pipe

lines after cleaning activities

Vishal Nagpurkar M/s UBEL 22-05-13 31-05-13 A AS PER WPS & QAP

12 SUPPORT ROLLER Flushing of ICP pipe lines. Mithun Kundu M/s UBEL 22-05-13 31-05-13 Flushing unit , oil A,B AS PER WPS & QAP

13 SUPPORT ROLLER Loop flushing. Mithun Kundu M/s UBEL 22-05-13 31-05-13 Flushing unit , oil A,B AS PER WPS & QAP

14 DUMMY BARPilot line for Dummy bar cylinder,

local hydrotest, pickling, flushing. Mithun Kundu M/s UBEL 22-05-13 31-05-13

Flushing Unit, Acidic

and basic solution,

Flushing oil

A,B AS PER WPS & QAP

15 DUMMY BAR

Cleaing of valve stand, fixing of P & I

drawing near to valve stand &

tightening of PP clamps for ICP pipe

lines after cleaning activities

Antariksh Gupta M/s UBEL 22-05-13 31-05-13 A AS PER WPS & QAP

16 DUMMY BARFlushing of ICP pipe lines( common

P&T line) Soumyodeep Ghosh M/s UBEL 22-05-13 31-05-13 Flushing unit, oil A,B AS PER WPS & QAP

17 DUMMY BAR Loop flushing. Mithun Kundu M/s UBEL 22-05-13 31-05-13 Flushing unit, oil A,B AS PER WPS & QAP

18TAIL END PINCH

ROLL

Cleaning of valve stand, fixing of P &

I drawing near to valve stand &

tightening of PP clamps for ICP pipe

lines after cleaning activities

Vishal Nagpurkar M/s UBEL 22-05-13 31-05-13 A AS PER WPS & QAP

19TAIL END PINCH

ROLLFlushing of ICP pipe lines. Mithun Kundu M/s UBEL 22-05-13 31-05-13 Flushing unit, oil A,B AS PER WPS & QAP

20TAIL END PINCH

ROLLLoop flushing. Mithun Kundu M/s UBEL 22-05-13 31-05-13 Flushing unit, oil A,B AS PER WPS & QAP

21 BILLET LIFTING

Cleaing of valve stand, fixing of P & I

drawing near to valve stand &

tightening of PP clamps for ICP pipe

lines after cleaning activities

Vishal Nagpurkar M/s UBEL 22-05-13 31-05-13 A AS PER WPS & QAP

22 BILLET LIFTING Pickling & Flushing of ICP pipe lines. Mithun Kundu M/s UBEL 22-05-13 31-05-13

Flushing Unit, Acidic

and basic solution,

Flushing oil

A,B AS PER WPS & QAP

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles

B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 11 of 36

Page 12: Ccp readiness

S. No Description Balance activity Responsible personExecuting

AgencyStart date Completion date

Tools and Tackles

Required

Safety

Precautions

taken

Quality Checks

23 BILLET LIFTING Loop flushing. Mithun Kundu M/s UBEL 22-05-13 31-05-13 Flushing unit, oil A,B AS PER WPS & QAP

1HYDRAULIC ROOM

#2

Power pack final alignment checks

after external cleaning, Internal

cleaning of power pack, Priming of

pumps with system oil

Vishal Nagpurkar M/s UBEL WIP 18-05-13Brush ,paint, emery

paperA,B

2HYDRAULIC ROOM

#3Primary flushing of ICP PIPE LINES Antariksh Gupta M/s UBEL 20-05-13 30-05-13 Flushing unit, oil A AS PER WPS & QAP

3 VALVE STAND Pickling & Flushing of A & B lines Mithun Kundu M/s UBEL 20-05-13 30-05-13

Flushing Unit, Acidic

and basic solution,

Flushing oil

A,B AS PER WPS & QAP

4 VALVE STAND Balance support fixing at valve stand. Soumyodeep Ghosh M/s UBEL 20-05-13 30-05-13Welding setup, wrench

setA,B AS PER WPS & QAP

5 VALVE STAND Loop flushing. Mithun Kundu M/s UBEL 20-05-13 30-05-13 Flushing unit, oil A AS PER WPS & QAP

6 VALVE STANDTightening of PP clamps for ICP lines

after cleaning ctivities Mithun Kundu M/s UBEL 20-05-13 30-05-13 Wrench set A AS PER WPS & QAP

1HYDRAULIC ROOM

#2

Power pack final alignment

checks(Fittings) after external

cleaning, Internal cleaning of power

pack, Priming of pumps with system

Vishal Nagpurkar M/s UBEL WIP 18-05-13

Flushing Unit, Acidic

and basic solution,

Flushing oil

A

2HYDRAULIC ROOM

#2ICP line pickling, & Flushing Antariksh Gupta M/s UBEL 20-05-13 30-05-13

Flushing Unit, Acidic

and basic solution,

Flushing oil

A,B AS PER WPS & QAP

3HYDRAULIC ROOM

#2

Tightening of PP clamps for ICP lines

after cleaning ctivities Mithun Kundu M/s UBEL 20-05-13 30-05-13 Wrench set A AS PER WPS & QAP

4HYDRAULIC ROOM

#2

Routing of accumulator safety

discharge line. Mithun Kundu M/s UBEL 20-05-13 30-05-13 Fittings A AS PER WPS & QAP

5 TOCB VALVE STANDFixing of check valve in the T line in

the hose end at lift cylinders. Mithun Kundu M/s UBEL 20-05-13 30-05-13 Wrench set A AS PER WPS & QAP

6 TOCB VALVE STANDPipe routing for Shift cylinder and

fixing of flushing bypass valve. Mithun Kundu M/s UBEL 20-05-13 30-05-13

Welding setup, Pipe

bending machine,

grinder

A AS PER WPS & QAP

HYDRAULIC POWERPACK FOR DISCHARGE AREA: CK2

HYDRAULIC POWER PACK FOR MULTISTEP PUSHER: CK1

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles

B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 12 of 36

Page 13: Ccp readiness

S. No Description Balance activity Responsible personExecuting

AgencyStart date Completion date

Tools and Tackles

Required

Safety

Precautions

taken

Quality Checks

7 TOCB VALVE STANDL line branching for TOCB valve

stand. Mithun Kundu M/s UBEL 20-05-13 30-05-13

Welding setup, Pipe

bending machine,

grinder

A AS PER WPS & QAP

8 TOCB VALVE STAND Hydrotest, pickling & flushing Mithun Kundu M/s UBEL 20-05-13 30-05-13

Flushing Unit, Acidic

and basic solution,

Flushing oil

A,B AS PER WPS & QAP

9 VALVE SATND 7.1Erection of pipe line for movable stops

1 & 2 Mithun Kundu M/s UBEL WIP 18-05-13

Welding setup, Pipe

bending machine,

grinder

A AS PER WPS & QAP

10 VALVE SATND 7.1Hydrotest, Prickling & Flushing of

movable stops 1 & 2 Mithun Kundu M/s UBEL 25-05-13 30-05-13

Flushing Unit, Acidic

and basic solution,

Flushing oil

A,B AS PER WPS & QAP

11 VALVE SATND 7.1 Loop flushing. Mithun Kundu M/s UBEL 25-05-13 30-05-13 Flushing unit, oil A,B AS PER WPS & QAP

12 VALVE SATND 7.1Pricking & flushing of storage grid

pusher cylinders Antariksh Gupta M/s UBEL 25-05-13 30-05-13

Flushing Unit, Acidic

and basic solution,

Flushing oil

A,B AS PER WPS & QAP

13 VALVE SATND 7.1 Looping flushing Mithun Kundu M/s UBEL 25-05-13 30-05-13 Flushing unit, oil A,B AS PER WPS & QAP

14 VALVE SATND 7.2Erection of pipe line for movable stops

1 & 2 Mithun Kundu M/s UBEL 25-05-13 30-05-13

Welding setup, Pipe

bending machine,

grinder

A AS PER WPS & QAP

15 VALVE SATND 7.2Hydrotest, Prickling & Flushing of

movable stops 1 & 2 Mithun Kundu M/s UBEL 25-05-13 30-05-13

Pump unit,Flushing

Unit, Acidic and basic

solution, Flushing oil

A,B AS PER WPS & QAP

16 VALVE SATND 7.2 Loop flushing. Mithun Kundu M/s UBEL 25-05-13 30-05-13 Flushing unit A,B AS PER WPS & QAP

17 VALVE SATND 7.2Pricking & flushing of storage grid

pusher cylinders Antariksh Gupta M/s UBEL 25-05-13 30-05-13

Flushing Unit, Acidic

and basic solution,

Flushing oil

A,B AS PER WPS & QAP

18 VALVE SATND 7.2 Looping flushing Mithun Kundu M/s UBEL 25-05-13 30-05-13

Flushing Unit, Acidic

and basic solution,

Flushing oil

A,B AS PER WPS & QAP

19 VALVE SATND 7.3Erection of pipe line for movable stops

1 Mithun Kundu M/s UBEL 25-05-13 30-05-13

Welding setup, Pipe

bending machine,

grinder

A AS PER WPS & QAP

20 VALVE SATND 7.3Hydrotest, Prickling & Flushing of

movable stops 1 Mithun Kundu M/s UBEL 25-05-13 30-05-13

Pump unit,Flushing

Unit, Acidic and basic

solution, Flushing oil

A,B AS PER WPS & QAP

21 VALVE SATND 7.3 Loop flushing. Mithun Kundu M/s UBEL 25-05-13 30-05-13 Flushing unit A,B AS PER WPS & QAP

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles

B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 13 of 36

Page 14: Ccp readiness

S. No Description Balance activity Responsible personExecuting

AgencyStart date Completion date

Tools and Tackles

Required

Safety

Precautions

taken

Quality Checks

22 VALVE SATND 7.3Pricking & flushing of storage grid

pusher cylinders Antariksh Gupta M/s UBEL 25-05-13 30-05-13

Flushing Unit, Acidic

and basic solution,

Flushing oil

A,B AS PER WPS & QAP

23 VALVE SATND 7.3 Looping flushing Mithun Kundu M/s UBEL 25-05-13 30-05-13 Flushing unit A,B AS PER WPS & QAP

24 HCRT PUSHERErection of pipe line for billet pusher

for Hot charging roller table Mithun Kundu M/s UBEL 23-05-13 24-05-13

Welding setup, Pipe

bending machine,

grinder

A AS PER WPS & QAP

25 HCRT PUSHER Hydrotest, Prickling & flushing Antariksh Gupta M/s UBEL 24-05-13 28-05-13

Pump unit,Flushing

Unit, Acidic and basic

solution, Flushing oil

A,B AS PER WPS & QAP

26 HCRT PUSHER Loop flushing. Mithun Kundu M/s UBEL 24-05-13 28-05-13 Flushing unit A,B AS PER WPS & QAP

1 LADLE TURRET Hydrotest & pickling Mithun Kundu M/s UBEL 21-05-13 25-05-13 Flushing unit A leakage and pressure drop

2 WSU Hydrotest & pickling Mithun Kundu M/s UBEL 21-05-13 25-05-13 Flushing unit A,B leakage and pressure drop

3CUTTING APROACH

ROLLER TABLE

Erection of grease station + Winch

stand assembly Antariksh Gupta M/s UBEL 20-08-13 30-08-13 Tool box A location , cleanliness

4CUTTING APROACH

ROLLER TABLE

Erectionn of Grease Metering devices

+ EOL pressure switch Antariksh Gupta M/s UBEL 20-08-13 30-08-13 Tool box A,B

5CUTTING APROACH

ROLLER TABLEErection of ICP pipe line Antariksh Gupta M/s UBEL 20-08-13 30-08-13 Welding setup, grinder, A Welding quality

6 MULTISTEP PUSHERErection of grease station + Winch

stand assembly Mithun Kundu M/s UBEL 20-08-13 30-08-13 Tool box A location , cleanliness

7 MULTISTEP PUSHER Erectionn of Grease Metering devices Mithun Kundu M/s UBEL 20-08-13 30-08-13 Tool box A Welding quality

8 MULTISTEP PUSHER Erection of ICP pipe line Mithun Kundu M/s UBEL 20-08-13 30-08-13 Welding setup, grinder, A

9MOULD

OSCILLATIONHydrotest & pickling Mithun Kundu M/s UBEL 21-05-13 25-05-13

Pump unit,Flushing

Unit, Acidic and basic

solution, Flushing oil

A leakage and pressure drop

LUBRICATION SYSTEM

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles

B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 14 of 36

Page 15: Ccp readiness

S. No Description Balance activity Responsible personExecuting

AgencyStart date Completion date

Tools and Tackles

Required

Safety

Precautions

taken

Quality Checks

10 CROSS TRANSFERAssembling of Cross transfer MAP

grease piping + Fitting + Hoses Mithun Kundu M/s UBEL 21-05-13 25-05-13

Wrench set, pipe

bending m/c, welding

set

A leakage and pressure drop

1TORCH CUTTING

MACHINEErection of gas piping Swaraj Mondal M/s UBEL WIP 25-05-13

Wrench set, pipe

bending m/cA Welding quality

2TORCH CUTTING

MACHINEHydrotest + Pickling + Flushing Soumen Khanra M/s UBEL 26-05-13 30-05-13

Pump unit,Flushing

Unit, Acidic and basic

solution, Flushing oil

A,B leakage and pressure drop

3TORCH CUTTING

MACHINEErection of instrumentation piping Antariksh Gupta M/s UBEL WIP 25-05-13

Pipe bending m/c,

erench setA

4TORCH CUTTING

MACHINE

Hydrotest + Flushing by compressed

air Antariksh Gupta M/s UBEL 26-05-13 30-05-13

Pump unit,

CompressureA leakage and pressure drop

5TORCH CUTTING

MACHINEErection of granulation water piping Swaraj Mondal M/s UBEL WIP 18-05-13 Welding setup, grinder, A,B

6TORCH CUTTING

MACHINEHydrotest + Flushing Swaraj Mondal M/s UBEL 20-05-13 30-05-13

Pump unit,Flushing

Unit, Acidic and basic

solution, Flushing oil

A,B leakage and pressure drop

7TORCH CUTTING

MACHINE

Erection of C/m CAR COOLING

water piping Swaraj Mondal M/s UBEL WIP 18-05-13 Welding setup, grinder, A,B Welding quality

8TORCH CUTTING

MACHINEHydrotest + Flushing Swaraj Mondal M/s UBEL 16-05-13 25-05-13

Pump unit,Flushing

Unit, Acidic and basic

solution, Flushing oil

A,B leakage and pressure drop

9TORCH CUTTING

MACHINE

Erection of C/m RAIL COOLING

water piping Swaraj Mondal M/s UBEL WIP 18-05-13 Welding setup, grinder, A,B Welding quality

10TORCH CUTTING

MACHINEHydrotest + Flushing Swaraj Mondal M/s UBEL 19-05-13 30-05-13

Pump unit,Flushing

Unit, Acidic and basic

solution, Flushing oil

A,B leakage and pressure drop

1 PUMP HOUSEInstallation of sump pumps at pump

house +0.0mtrs Satish Kumar M/s UBEL 22-05-13 25-05-13

Chain Pulley Block,

wrench setA

MOULD COOLING SYSTEM

GAS / Water piping

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles

B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 15 of 36

Page 16: Ccp readiness

S. No Description Balance activity Responsible personExecuting

AgencyStart date Completion date

Tools and Tackles

Required

Safety

Precautions

taken

Quality Checks

2 PUMP HOUSE

Installation of pumps on emergency

water collecting basin and routing of

pipe line

P Bhattachraya M/s UBEL 25-05-13 30-05-13 Chain Pulley Block A Allignments

3 PUMP HOUSE Erection of DOZING stations Swadeep Patel M/s UBEL 20-08-13 30-08-13Welding setup, Wrence

setA Ad per data sheet

4 PUMP HOUSE

Instrumentation (Indicator type) at

Heat exchangers in pump house

+0.0mtrs

Satish Kumar M/s UBEL 25-05-13 30-05-13Drill m/c, grinder,

Welding setupA Ad per data sheet

5 PUMP HOUSE

Fixing of flushing bypass valve near

heat exchangers at +0.0mtrs for ICW

lines

Mithun Kundu M/s UBEL 25-05-13 30-05-13 Wrench set A fitments

6 PUMP HOUSE Hydrotest & Flushing Antariksh Gupta M/s UBEL 30-05-13 04-06-13Pump, Valves, Pressure

guage, Hose & Fittings A leakage and pressure drop

7+5.6MTRS WATER

VALVE STAND ROOM

Fixing of Pressure indicator for Supply

& Return lines at +5.6mtrsSatish Kumar M/s UBEL WIP 25.05.2013

Drill m/c, grinder,

Welding setupA Ad per data sheet

8+5.6MTRS WATER

VALVE STAND ROOM

Fixing of Cap for the supply line and

Blind flange for return line at +5.6mtrsSwaraj Mondal M/s UBEL 25-05-13 30-05-13 gasket, Wrench set A Leakage

9+5.6MTRS WATER

VALVE STAND ROOMInstallation of flushing loop at mould Mithun Kundu M/s UBEL WIP 28-05-13 hoses, fittings A Leakage

10+5.6MTRS WATER

VALVE STAND ROOMHydrotest & Flushing Antariksh Gupta M/s UBEL 05-06-13 09-06-13

Pump, Valves, Pressure

guage, Hose & Fittings A leakage and pressure drop

1 PUMP HOUSE Erection of DOZING stations Swadeep Patel M/s UBEL Welding setup, Wrence

setA Ad per data sheet

2 PUMP HOUSE

Instrumentation (Indicator type) at

Heat exchangers in pump house

+0.0mtrs

Satish Kumar M/s UBEL 25-05-13 30-05-13Drill m/c, grinder,

welding setupA As per data sheet

3 PUMP HOUSE Hydrotest & Flushing Soumen Khanra M/s UBEL 09-06-13 14-06-13Pump, Valves, Pressure

guage, Hose & Fittings A leakage and pressure drop

4 +0.0MTRS LEVELHydro test for runout roller table 8 –

15, 16 – 22, rollers +0.0mtrsMithun Kundu M/s UBEL 20-05-13 27-05-13

Pump, Valves, Pressure

guage, Hose & Fittings A leakage and pressure drop

5 +0.0MTRS LEVELRouting of pipe lines for roller N° 23 –

28, 29 – 32 and billet lifting cylinder.Mithun Kundu M/s UBEL 02-06-13 12-06-13 Welding setup, grinder A Allignments, Welding quality

CLOSED MACHINE COOLING SYSTEM: CK1

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles

B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 16 of 36

Page 17: Ccp readiness

S. No Description Balance activity Responsible personExecuting

AgencyStart date Completion date

Tools and Tackles

Required

Safety

Precautions

taken

Quality Checks

6 +0.0MTRS LEVEL

Finishing of return line for TORCH

CUTTING MACHINE CAR

COOLING (DN50)

Mithun Kundu M/s UBEL 27-05-13 28-05-13Pump, Valves, Pressure

guage, Hose & Fittings A leakage and pressure drop

7 +0.0MTRS LEVELErection of pipe lines for HOT

CHARGING ROLLER TABLEMithun Kundu M/s UBEL

Welding setup,

grinder,cutting wheelA Allignments, welding of joints

1 PUMP HOUSE Hydrotest & Flushing Soumen Khanra M/s UBEL 15-06-13 20-06-13Pump, Valves, Pressure

guage, Hose & Fittings A leakage and pressure drop

2 +5.6MTRSFixing of Ecc Reducer (DN50>DN40)

for ZONE-1 spray cooling at +5.6mtrsSwadeep Patel M/s UBEL 20-05-13 23-05-13 Welding setup A Allignments, welding of joints

3 +5.6MTRS

Fixing of Sockets & Unions at

+5.6mtrs level for ZONE-1 spray

cooling

Satish Kumar M/s UBEL 20-05-13 27-05-13 welding setup A Allignments, welding of joints

4 SPRAY CHAMBER Fixing of SS sockets DN25, 54nos Satish Kumar M/s UBEL 27-05-13 28-05-13 Welding setup A Allignments, welding of joints

5 SPRAY CHAMBERFixing of SS Adjustable elbows DN25,

54nosSatish Kumar M/s UBEL 27-05-13 28-05-13

Welding setup, Wrench

setA Allignments, welding of joints

6 SPRAY CHAMBER Flushing & hose fixing Antariksh Gupta M/s UBEL 21-06-13 25-06-13

Pump, Valves, Pressure

guage, Hose , Fittings

and wrench set

A leakage and pressure drop

1 EMS COILErection of ICP pipe line + valves +

Hoses for Supply lineMithun Kundu M/s UBEL 25-05-13 05-06-13

Hose, Wrench set,

Welding setup, GriderA Welding quality, Bolt Tightness

2 EMS COILErection of ICP pipe line + valves +

Hoses for Return lineMithun Kundu M/s UBEL 25-05-13 05-06-13

Hose, Wrench set,

Welding setup, GriderA Welding quality, Bolt Tightness

3 EMS COIL Looping + Hydrotest + Flushing Soumen Khanra M/s UBEL 06-06-13 11-06-13Pump, Valves, Pressure

guage, Hose & Fittings A leakage and pressure drop

SPRAY COOLING SYSTEM: CK1

EMS COOLING STATION

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles

B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 17 of 36

Page 18: Ccp readiness

S. No Description Balance activity Responsible personExecuting

AgencyStart date Completion date

Tools and Tackles

Required

Safety

Precautions

taken

Quality Checks

Charging of LTSS 1 for

CCM 1

Charging of Transformer-1 to

Transformer- 6, LCSS11, 12, 13A.Mukherjee & A.chaurasia SL A Drawings and docs

Charging of LT Switch

boards at ECR of CCM 1MCCs, PDBs, UPS, PLC etc A.Mukherjee & A.chaurasia SL A Drawings and docs

Hydraulic System -

Casting Platform Individual. EM Stop A. Mukherjee SL 06-05-13 16-05-13

Standard Tools &

TacklesA Drawings and docs

JB to Motor A. Mukherjee SL 30-05-13 01-06-13Standard Tools &

TacklesA Drawings and docs

A. Mukherjee

Laddle turret Field devices (Limit Sw, Proxy Sw) A. Mukherjee SL 10-05-13 25-05-13Standard Tools &

TacklesB Drawings and docs

RIO Panel Netwrorking A. Mukherjee SL 16-05-13 26-05-13Standard Tools &

TacklesA Drawings and docs

RIO Panel UPS Supply A. Mukherjee SL 16-05-13 21-05-13Standard Tools &

TacklesA Drawings and docs

Ladle turret ladle arm A & B flashing

light A. Mukherjee SL 16-05-13 21-05-13

Standard Tools &

TacklesA Drawings and docs

Ladle turret turning device turning

hornA. Mukherjee SL 16-05-13 21-05-13

Standard Tools &

TacklesA Drawings and docs

Ladle turret weighing device arm A &

BA. Mukherjee SL 16-05-13 21-05-13

Standard Tools &

TacklesA Drawings and docs

Valve Stand A. Mukherjee SL 16-05-13 21-05-13Standard Tools &

TacklesA Drawings and docs

OS5 + OS5 Buzzer A. Mukherjee SL 15-05-13 16-05-13Standard Tools &

TacklesA Drawings and docs

Ladle turret access light 1 LC123 red

& green A. Mukherjee SL 15-05-13 20-05-13

Standard Tools &

TacklesA Drawings and docs

ELECTRICS & AUTOMATION OF CCM-1

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles

B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 18 of 36

Page 19: Ccp readiness

S. No Description Balance activity Responsible personExecuting

AgencyStart date Completion date

Tools and Tackles

Required

Safety

Precautions

taken

Quality Checks

Encoder A. Mukherjee SL 15-05-13 20-05-13Standard Tools &

TacklesA Drawings and docs

Laddle cover manipulatordeploy your adequate man and

materialA. Mukherjee SL 15-05-13 19-05-13

Standard Tools &

TacklesB Drawings and docs

Valve Stand A. Mukherjee SL 20-05-13 25-05-13Standard Tools &

TacklesA Drawings and docs

Ladle cover manipulator LC110 A. Mukherjee SL 20-05-13 25-05-13Standard Tools &

TacklesB Drawings and docs

Drawings and docs

Laddle slide gate

manipulator

LP116 + Terminal box with socket for

operator pendant LP116 A. Mukherjee SL 15-06-13 30-06-13

Standard Tools &

TacklesA Drawings and docs

LP115 + Terminal box with socket for

operator pendant LP115 A. Mukherjee SL 15-06-13 30-06-13

Standard Tools &

TacklesA Drawings and docs

LC114 A. Mukherjee SL 15-06-13 30-06-13Standard Tools &

TacklesA Drawings and docs

Ladle shroud manipulator Ladle shroud manipulator A. Mukherjee SL 20-05-13 25-05-13Standard Tools &

TacklesA Drawings and docs

Valve Stand A. Mukherjee SL 20-05-13 25-05-13Standard Tools &

TacklesA Drawings and docs

Pressure transmitter A. Mukherjee SL 20-05-13 25-05-13Standard Tools &

TacklesA Drawings and docs

Tundish car 2 RIO cubicle S Dey SL 13-05-13 31-05-13Standard Tools &

TacklesA Drawings and docs

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles

B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 19 of 36

Page 20: Ccp readiness

S. No Description Balance activity Responsible personExecuting

AgencyStart date Completion date

Tools and Tackles

Required

Safety

Precautions

taken

Quality Checks

Tundish car travelling TC2 flashing

light 1 & warning hornS Dey SL 13-05-13 31-05-13

Standard Tools &

TacklesA Drawings and docs

Tundish car weighing TC2 Terminal

box weighing cellsS Dey SL 13-05-13 31-05-13

Standard Tools &

TacklesA Drawings and docs

Tundish car 2, LC132 S Dey SL 10-05-13 13-05-13Standard Tools &

TacklesA Drawings and docs

Tundish car 2, LP134.1 & 2 S Dey SL 10-05-13 13-05-13Standard Tools &

TacklesA Drawings and docs

Field devices (Limit Sw, Proxy Sw) S Dey SL 13-05-13 31-05-13Standard Tools &

TacklesA Drawings and docs

Encoder S Dey SL 13-05-13 31-05-13Standard Tools &

TacklesA Drawings and docs

Quick nozzle changing

device TC 2

Tundish nozzle changing device TC2,

Strand 1 to 6. LC162 A. Mukherjee SL

Standard Tools &

TacklesA Drawings and docs

Tundish stopper rod

device for TC 2

Tundish stopper mechanism TC2

LP142/#, Strand # & RIO cubicleA. Mukherjee SL 15-05-13 31-05-13

Standard Tools &

TacklesA Drawings and docs

Tundish temperature

measuring device unit

for TC 2

Tundish temperature measuring device

unitA. Mukherjee SL 12-06-13 19-06-13

Standard Tools &

TacklesA Drawings and docs

Tundish car 1 RIO cubicle with pendant S Dey SL 01-06-13 19-06-13Standard Tools &

TacklesA Drawings and docs

Tundish stopper mechanism TC1 S Dey SL 01-06-13 19-06-13Standard Tools &

TacklesA Drawings and docs

Tundish car travelling TC1 flashing

light 1 & warning hornS Dey SL 01-06-13 19-06-13

Standard Tools &

TacklesA Drawings and docs

Tundish car weighing TC1Terminal

box weighing cellsS Dey SL 01-06-13 19-06-13

Standard Tools &

TacklesA Drawings and docs

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles

B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 20 of 36

Page 21: Ccp readiness

S. No Description Balance activity Responsible personExecuting

AgencyStart date Completion date

Tools and Tackles

Required

Safety

Precautions

taken

Quality Checks

Tundish car 1, LC131 S Dey SL 01-06-13 15-06-13Standard Tools &

TacklesA Drawings and docs

Tundish car 2, LP133.1 & 2 S Dey SL 01-06-13 15-06-13Standard Tools &

TacklesA Drawings and docs

Field devices (Limit Sw, Proxy Sw) S Dey SL 01-06-13 15-06-13Standard Tools &

TacklesA Drawings and docs

Encoder S Dey SL 01-06-13 15-06-13Standard Tools &

TacklesA Drawings and docs

Quick nozzle changing

device TC 1

Tundish nozzle changing device TC1,

Strand 1 to 6, LC161 A. Mukherjee SL

Standard Tools &

TacklesA Drawings and docs

Tundish stopper rod

device for TC 1

Tundish stopper mechanism TC1

LP141/#, Strand # & RIO cubicleA. Mukherjee SL 03-06-13 19-06-13

Standard Tools &

TacklesA Drawings and docs

Tundish temperature

measuring device unit

for TC 1

Tundish temperature measuring device

unitA. Mukherjee SL 12-06-13 19-06-13

Standard Tools &

TacklesA Drawings and docs

SL Standard Tools &

TacklesA Drawings and docs

Dynaflex Hydr. Mould

Oscillation deviceMould Oscillation device A. Mukherjee SL 15-05-13 30-05-13

Standard Tools &

TacklesA Drawings and docs

SL Standard Tools &

TacklesA Drawings and docs

Tundish Preheating

Station 1 & 2

Preheating Station 1 & 2 M/C LC191

& LC192 A. Mukherjee SL 30-05-13 29-06-13

Standard Tools &

TacklesA Drawings and docs

Tundish Preheating

Station 1 & 2Incomer cabling A. Mukherjee SL 30-05-13 29-06-13

Standard Tools &

TacklesA Drawings and docs

SEN Preheating Station 1

& 2LC170 A. Mukherjee SL 30-05-13 29-06-13

Standard Tools &

TacklesA Drawings and docs

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles

B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 21 of 36

Page 22: Ccp readiness

S. No Description Balance activity Responsible personExecuting

AgencyStart date Completion date

Tools and Tackles

Required

Safety

Precautions

taken

Quality Checks

Hydraulic System -

Casting MachineIndividual. EM Stop A. Mukherjee SL 13-05-13 17-05-13

Standard Tools &

TacklesA Drawings and docs

JB to Motor A. Mukherjee SL 30-05-13 01-06-13Standard Tools &

TacklesA Drawings and docs

Withdrawal &

Straightener UnitIncomer of WSU JB A. Mukherjee SL

Standard Tools &

TacklesA Drawings and docs

WSU JB to Motor A. Mukherjee SL 30-05-13 01-06-13Standard Tools &

TacklesA Drawings and docs

Valve Stand A. Mukherjee SL Standard Tools &

TacklesA Drawings and docs

WSU JB to Motor Encoder A Sharma SL Standard Tools &

TacklesA Drawings and docs

Strand # , Pressure transmitter A. Mukherjee SL Standard Tools &

TacklesA Drawings and docs

Dummy bar storage unit

support rollIncomer cabling A Sharma SL

Standard Tools &

TacklesA Drawings and docs

DBS JB to proxi A Sharma SL 30-05-13 01-06-13Standard Tools &

TacklesA Drawings and docs

Valve Stand A Sharma SL Standard Tools &

TacklesA Drawings and docs

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles

B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 22 of 36

Page 23: Ccp readiness

S. No Description Balance activity Responsible personExecuting

AgencyStart date Completion date

Tools and Tackles

Required

Safety

Precautions

taken

Quality Checks

Tail end pinch roll Incomer of Tail end pinch roll JB A. Mukherjee SL Standard Tools &

TacklesA Drawings and docs

Tail end pinch roll JB to Motor A. Mukherjee SL 31-05-13 02-06-13Standard Tools &

TacklesB Drawings and docs

Valve Stand A. Mukherjee SL Standard Tools &

TacklesA Drawings and docs

Dummy bar storage unit Incomer of DBS JB A Sharma SL Standard Tools &

TacklesA Drawings and docs

DBS JB to Motor + brake A Sharma SL 31-05-13 07-06-13Standard Tools &

TacklesB Drawings and docs

Valve Stand A Sharma SL Standard Tools &

TacklesA Drawings and docs

DBS JB to Sensors A Sharma SL 31-05-13 07-06-13Standard Tools &

TacklesB Drawings and docs

Billet lifting device Incomer of JB R Gautam SL 30-05-13 04-06-13Standard Tools &

TacklesA Drawings and docs

JB to Field R Gautam SL 04-06-13 07-06-13Standard Tools &

TacklesA Drawings and docs

Valve Stand R Gautam SL Standard Tools &

TacklesA Drawings and docs

Hydraulic System -

Multistep PusherFeeder Modification A. Mukherjee SL 25-05-13 30-05-13

Standard Tools &

TacklesA Drawings and docs

Individual. EM Stop A. Mukherjee SL 06-05-13 16-05-13Standard Tools &

TacklesA Drawings and docs

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles

B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 23 of 36

Page 24: Ccp readiness

S. No Description Balance activity Responsible personExecuting

AgencyStart date Completion date

Tools and Tackles

Required

Safety

Precautions

taken

Quality Checks

Incomer of JB A. Mukherjee SL 30-05-13 04-06-13Standard Tools &

TacklesB Drawings and docs

JB to Motor A. Mukherjee SL 04-06-13 07-06-13Standard Tools &

TacklesA Drawings and docs

Multi step pusher Incomer of JB of Valve Stand A. Mukherjee SL 20-05-13 04-06-13Standard Tools &

TacklesA Drawings and docs

DBS JB to Sensors A. Mukherjee SL 04-06-13 19-06-13Standard Tools &

TacklesA Drawings and docs

Hydraulic system

discharge areaIndividual. EM Stop R Gautam SL 06-05-13 16-05-13

Standard Tools &

TacklesA Drawings and docs

MCC to JB R Gautam SL Standard Tools &

TacklesA Drawings and docs

JB to Motor R Gautam SL 02-07-13 09-07-13Standard Tools &

TacklesA Drawings and docs

Turn over cooling bed Incomer of JB A Kushwaha SL 25-05-13 30-05-13Standard Tools &

TacklesA Drawings and docs

JB to Field A Kushwaha SL 30-05-13 04-06-13Standard Tools &

TacklesA Drawings and docs

Valve Stand A Kushwaha SL Standard Tools &

TacklesA Drawings and docs

Hot charging roller table -

PusherIncomer of JB A. Mukherjee SL 15-05-13 26-05-13

Standard Tools &

TacklesA Drawings and docs

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles

B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 24 of 36

Page 25: Ccp readiness

S. No Description Balance activity Responsible personExecuting

AgencyStart date Completion date

Tools and Tackles

Required

Safety

Precautions

taken

Quality Checks

JB to Field A. Mukherjee SL 31-05-13 05-06-13Standard Tools &

TacklesA Drawings and docs

Valve Stand A. Mukherjee SL 25-05-13 30-05-13Standard Tools &

TacklesA Drawings and docs

Storage Grid with Pusher Incomer of JB S Dey SL 15-05-13 25-05-13Standard Tools &

TacklesA Drawings and docs

JB to Field S Dey SL 16-05-13 21-05-13Standard Tools &

TacklesA Drawings and docs

Valve Stand S Dey SL 21-05-13 26-05-13Standard Tools &

TacklesA Drawings and docs

Steam exhaust system 1

& 2 E StopIndividual E stop 2 Nos S Dey SL 10-05-13 20-05-13

Standard Tools &

TacklesA Drawings and docs

Steam exhaust system 1

& 2 MotorIncomer to motor S Dey SL 10-05-13 20-05-13

Standard Tools &

TacklesA Drawings and docs

Movable control box

OS1Incomer PLC to JB of OS1 S Dey SL

Standard Tools &

TacklesA Drawings and docs

JB to OS1 S Dey SL 26-05-13 25-06-13Standard Tools &

TacklesA Drawings and docs

OS1 buzzer S Dey SL 25-06-13 27-06-13Standard Tools &

TacklesA Drawings and docs

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles

B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 25 of 36

Page 26: Ccp readiness

S. No Description Balance activity Responsible personExecuting

AgencyStart date Completion date

Tools and Tackles

Required

Safety

Precautions

taken

Quality Checks

Mould operator pendant LP210/#,

Strand # , cast speed setpoint S Dey SL 27-06-13 29-06-13

Standard Tools &

TacklesA Drawings and docs

Mould operator pendant LP211/#,

Strand # , dummy bar inching panelS Dey SL 27-06-13 29-06-13

Standard Tools &

TacklesA Drawings and docs

Torch cutting machine TCM Machine A Kushwaha SL 13-05-13 28-05-13Standard Tools &

TacklesB Drawings and docs

TCM Valve Stand A Kushwaha SL 20-05-13 25-05-13Standard Tools &

TacklesA Drawings and docs

Runout Roller table E

StopIndividual E Stop 15 Nos A Kushwaha SL 16-05-13 26-05-13

Standard Tools &

TacklesA Drawings and docs

Runout Roller table Incomer of JB A Kushwaha SL Standard Tools &

TacklesA Drawings and docs

JB to Motor A Kushwaha SL 01-06-13 04-06-13Standard Tools &

TacklesA Drawings and docs

Incomer cable to thermister A Kushwaha SL Standard Tools &

TacklesA Drawings and docs

Discharge roller table E

StopIndividual E Stop 9 Nos R Gautam SL 06-05-13 21-05-13

Standard Tools &

TacklesA Drawings and docs

Discharge roller table Incomer of JB R Gautam SL Standard Tools &

TacklesA Drawings and docs

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles

B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 26 of 36

Page 27: Ccp readiness

S. No Description Balance activity Responsible personExecuting

AgencyStart date Completion date

Tools and Tackles

Required

Safety

Precautions

taken

Quality Checks

JB to Motor R Gautam SL 01-06-13 11-06-13Standard Tools &

TacklesA Drawings and docs

Incomer cable to thermister R Gautam SL Standard Tools &

TacklesA Drawings and docs

Cross transfer Device Incomer of FJB A Sharma SL Standard Tools &

TacklesA Drawings and docs

JB to Drag Chain to MJB A Sharma SL 15-05-13 22-05-13Standard Tools &

TacklesB Drawings and docs

MJB to Motor A Sharma SL 22-05-13 29-05-13Standard Tools &

TacklesB Drawings and docs

Incomer cable to thermister A Sharma SL Standard Tools &

TacklesB Drawings and docs

Light Barrier A Sharma SL Standard Tools &

TacklesA Drawings and docs

Hot charging roller table

E stopIndividual E stop 31 Nos A Sharma SL 15-05-13 25-05-13

Standard Tools &

TacklesA Drawings and docs

Hot charging roller table

MotorIncomer of JB A Sharma SL

Standard Tools &

TacklesA Drawings and docs

JB to Motor A Sharma SL 31-05-13 03-06-13Standard Tools &

TacklesA Drawings and docs

Incomer cable to thermister A Sharma SL Standard Tools &

TacklesA Drawings and docs

Marking machine Incomer of Machine R Gautam SL 15-05-13 30-05-13Standard Tools &

TacklesA Drawings and docs

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles

B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 27 of 36

Page 28: Ccp readiness

S. No Description Balance activity Responsible personExecuting

AgencyStart date Completion date

Tools and Tackles

Required

Safety

Precautions

taken

Quality Checks

Transfer roller table E

stopIndividual E stop 28 Nos A Sharma SL 15-05-13 25-05-13

Standard Tools &

TacklesA Drawings and docs

Transfer roller table

MotorJB to Motor R Gautam SL 03-06-13 06-06-13

Standard Tools &

TacklesA Drawings and docs

Incomer cable to thermister R Gautam SL Standard Tools &

TacklesA Drawings and docs

Billet inspection &

Conditioning benchIncomer of Machine R Gautam SL 31-07-13 15-08-13

Standard Tools &

TacklesA Drawings and docs

Movable stop Incomer of JB R Gautam SL Standard Tools &

TacklesA Drawings and docs

JB to Field R Gautam SL 10-06-13 13-06-13Standard Tools &

TacklesA Drawings and docs

Valve Stand R Gautam SL Standard Tools &

TacklesA Drawings and docs

Mould powder feeder Mold Powder Feeder Open valve A. Mukherjee SL 30-05-13 19-06-13Standard Tools &

TacklesA Drawings and docs

Tundish Area / Mould

Maintenance / Crane /

Hoist / Others

A. Mukherjee SL Standard Tools &

TacklesA Drawings and docs

Electric operated hoists A. Mukherjee SL 05-07-13 04-08-13Standard Tools &

TacklesA Drawings and docs

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles

B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 28 of 36

Page 29: Ccp readiness

S. No Description Balance activity Responsible personExecuting

AgencyStart date Completion date

Tools and Tackles

Required

Safety

Precautions

taken

Quality Checks

Jib Crane A. Mukherjee SL 06-07-13 05-08-13Standard Tools &

TacklesB Drawings and docs

Man cooler (Casting platform, Tundish

Cooling)S Dey SL 15-08-13 14-09-13

Standard Tools &

TacklesA Drawings and docs

Tundish drying station Incomer of Machine S Dey SL 01-07-13 16-07-13Standard Tools &

TacklesA Drawings and docs

On Board cabling S Dey SL 16-07-13 31-07-13Standard Tools &

TacklesB Drawings and docs

On Board cabling S Dey SL 15-08-13 30-08-13Standard Tools &

TacklesA Drawings and docs

LC445 S Dey SL Standard Tools &

TacklesA Drawings and docs

Mould alignment stand Incomer of Machine S Dey SL 31-07-13 15-08-13Standard Tools &

TacklesA Drawings and docs

On Board cabling S Dey SL 15-08-13 20-08-13Standard Tools &

TacklesA Drawings and docs

LC510 S Dey SL Standard Tools &

TacklesA Drawings and docs

Fixed stop Incomer of JB S Dey SL 10-06-13 13-06-13Standard Tools &

TacklesA Drawings and docs

JB to Field S Dey SL 10-06-13 13-06-13Standard Tools &

TacklesA Drawings and docs

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles

B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 29 of 36

Page 30: Ccp readiness

S. No Description Balance activity Responsible personExecuting

AgencyStart date Completion date

Tools and Tackles

Required

Safety

Precautions

taken

Quality Checks

Valve Stand A Mukerjee SL Standard Tools &

TacklesA Drawings and docs

Ladle slide gate cast

positionIncomer of LCP A Mukerjee SL 01-07-13 08-07-13

Standard Tools &

TacklesA Drawings and docs

Ladle slide gate Loading

positionIncomer of LCP A Mukerjee SL 01-07-13 08-07-13

Standard Tools &

TacklesA Drawings and docs

Multistep pusher Incomer of JB A Mukerjee SL 20-05-13 27-05-13Standard Tools &

TacklesA Drawings and docs

JB to Field A Mukerjee SL 27-05-13 30-05-13Standard Tools &

TacklesA Drawings and docs

Valve Stand A Mukerjee SL 30-05-13 02-06-13Standard Tools &

TacklesA Drawings and docs

Light Barrier A Mukerjee SL Standard Tools &

TacklesA Drawings and docs

LCP R Gautam SL Standard Tools &

TacklesA Drawings and docs

Cooling water system

Emergency tank levelR Gautam SL 10-06-13 17-06-13

Standard Tools &

TacklesA Drawings and docs

Grease lubrication Grease lubrication (LT) PLC to Grease

PanelR Gautam SL 15-05-13 22-05-13

Standard Tools &

TacklesA Drawings and docs

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles

B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 30 of 36

Page 31: Ccp readiness

S. No Description Balance activity Responsible personExecuting

AgencyStart date Completion date

Tools and Tackles

Required

Safety

Precautions

taken

Quality Checks

(LT) Grease Panel to field R Gautam SL 15-05-13 22-05-13Standard Tools &

TacklesA Drawings and docs

Grease lubrication (WSU) PLC to

Grease PanelR Gautam SL 15-05-13 22-05-13

Standard Tools &

TacklesA Drawings and docs

(WSU) Grease Panel to field R Gautam SL 15-05-13 22-05-13Standard Tools &

TacklesA Drawings and docs

Grease lubrication (Multi step pusher)

PLC to Grease PanelR Gautam SL 22-05-13 29-05-13

Standard Tools &

TacklesA Drawings and docs

(Multi step pusher) Grease Panel to

fieldR Gautam SL 22-05-13 29-05-13

Standard Tools &

TacklesA Drawings and docs

Grease lubrication (CART) PLC to

Grease PanelR Gautam SL 22-05-13 29-05-13

Standard Tools &

TacklesA Drawings and docs

(CART) Grease Panel to field R Gautam SL 22-05-13 29-05-13Standard Tools &

TacklesA Drawings and docs

Mould lubrication Incomer of Mould lubrication unit P.P CHHARI SL 20-05-13 27-05-13Standard Tools &

TacklesA Drawings and docs

Mould Cooling System Incomer of JB P.P CHHARI SL Standard Tools &

TacklesA Drawings and docs

JB to motor P.P CHHARI SL 01-06-13 04-06-13Standard Tools &

TacklesA Drawings and docs

Instrumentation Job P.P CHHARI SL 15-05-13 30-05-13Standard Tools &

TacklesA Drawings, docs and claibration

Individual. EM Stop SL 14-05-13 20-05-13Standard Tools &

TacklesA Drawings and docs

P.P CHHARI

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles

B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 31 of 36

Page 32: Ccp readiness

S. No Description Balance activity Responsible personExecuting

AgencyStart date Completion date

Tools and Tackles

Required

Safety

Precautions

taken

Quality Checks

EMS Cooling System Incomer of JB P.P CHHARI SL 05-05-13 08-05-13Standard Tools &

TacklesA Drawings and docs

JB to motor P.P CHHARI SL 31-05-13 01-06-13Standard Tools &

TacklesA Drawings and docs

Instrumentation Job P.P CHHARI SL 15-05-13 30-05-13Standard Tools &

TacklesA Drawings, docs and claibration

Machine Cooling System Incomer of JB P.P CHHARI SL 05-05-13 08-05-13Standard Tools &

TacklesA Drawings and docs

JB to motor P.P CHHARI SL 02-06-13 03-06-13Standard Tools &

TacklesA Drawings and docs

Instrumentation Job P.P CHHARI SL 15-05-13 30-05-13Standard Tools &

TacklesA Drawings, docs and claibration

Individual. EM Stop P.P CHHARI SL 14-05-13 20-05-13Standard Tools &

TacklesA Drawings and docs

Spray Cooling System Incomer of JB P.P CHHARI SL 05-05-13 08-05-13Standard Tools &

TacklesA Drawings and docs

JB to motor P.P CHHARI SL 04-06-13 05-06-13Standard Tools &

TacklesA Drawings and docs

Instrumentation Job P.P CHHARI SL 15-05-13 30-05-13Standard Tools &

TacklesA Drawings, docs and claibration

Individual. EM Stop P.P CHHARI SL 14-05-13 20-05-13Standard Tools &

TacklesA Drawings and docs

ECR MCC Room, MCC

Room, Basement &

Cable Vault

Cable laying & Termination Job A Kushwaha SL 01-05-13 30-06-13Standard Tools &

TacklesA Drawings and docs

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles

B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 32 of 36

Page 33: Ccp readiness

S. No Description Balance activity Responsible personExecuting

AgencyStart date Completion date

Tools and Tackles

Required

Safety

Precautions

taken

Quality Checks

Earthing & Electronic Earthing A Kushwaha SL 15-05-13 30-06-13Standard Tools &

TacklesA Drawings and docs

TCM Control Room RIO Panel A Kushwaha SL 06-05-13 14-05-13Standard Tools &

TacklesA Drawings and docs

RIO Panel Netwrorking A Kushwaha SL 15-05-13 30-05-13Standard Tools &

TacklesA Drawings and docs

RIO Panel UPS Supply A Kushwaha SL 06-05-13 14-05-13Standard Tools &

TacklesA Drawings and docs

LC311 A Kushwaha SL 06-05-13 08-05-13Standard Tools &

TacklesA Drawings and docs

Control Desk + PC A Kushwaha SL 10-05-13 14-05-13Standard Tools &

TacklesA Drawings and docs

ACDB A Kushwaha SL 15-05-13 19-05-13Standard Tools &

TacklesA Drawings and docs

CCTV Monitor A Kushwaha SL 15-05-13 14-06-13Standard Tools &

TacklesA Drawings and docs

PA System A Kushwaha SL 15-05-13 14-06-13Standard Tools &

TacklesA Drawings and docs

FDA A Kushwaha SL 15-05-13 14-06-13Standard Tools &

TacklesA Drawings and docs

Earthing & Electronic Earthing A Kushwaha SL 15-05-13 30-06-13Standard Tools &

TacklesA Drawings and docs

Main control room OS21 A Sharma SL 10-05-13 20-05-13Standard Tools &

TacklesA Drawings and docs

Control Desk + PC A Sharma SL 14-05-13 27-05-13Standard Tools &

TacklesA Drawings and docs

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles

B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 33 of 36

Page 34: Ccp readiness

S. No Description Balance activity Responsible personExecuting

AgencyStart date Completion date

Tools and Tackles

Required

Safety

Precautions

taken

Quality Checks

UPS Supply A Sharma SL 14-05-13 27-05-13Standard Tools &

TacklesA Drawings and docs

ACDB A Sharma SL 14-05-13 27-05-13Standard Tools &

TacklesA Drawings and docs

CCTV Monitor A Sharma SL 14-05-13 27-05-13Standard Tools &

TacklesA Drawings and docs

PA System A Sharma SL 14-05-13 27-05-13Standard Tools &

TacklesA Drawings and docs

FDA A Sharma SL 14-05-13 27-05-13Standard Tools &

TacklesA Drawings and docs

Weighing Panel A Sharma SL 14-05-13 27-05-13Standard Tools &

TacklesA Drawings and docs

Earthing & Electronic Earthing A Sharma SL 15-05-13 30-05-13Standard Tools &

TacklesA Drawings and docs

Discharge Area control

roomRIO Panel R Gautam SL 30-05-13 06-06-13

Standard Tools &

TacklesA Drawings and docs

RIO Panel Netwrorking R Gautam SL 30-05-13 06-06-13Standard Tools &

TacklesA Drawings and docs

RIO Panel UPS Supply R Gautam SL 30-05-13 06-06-13Standard Tools &

TacklesA Drawings and docs

Control Desk + PC R Gautam SL 30-05-13 06-06-13Standard Tools &

TacklesA Drawings and docs

ACDB R Gautam SL 30-05-13 06-06-13Standard Tools &

TacklesA Drawings and docs

CCTV Monitor R Gautam SL 30-05-13 06-06-13Standard Tools &

TacklesA Drawings and docs

PA System R Gautam SL 30-05-13 06-06-13Standard Tools &

TacklesA Drawings and docs

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles

B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 34 of 36

Page 35: Ccp readiness

S. No Description Balance activity Responsible personExecuting

AgencyStart date Completion date

Tools and Tackles

Required

Safety

Precautions

taken

Quality Checks

FDA R Gautam SL 30-05-13 06-06-13Standard Tools &

TacklesA Drawings and docs

Earthing & Electronic Earthing R Gautam SL 15-05-13 30-05-13Standard Tools &

TacklesA Drawings and docs

Level 2 Control Room S Dey SL 00-01-00Standard Tools &

TacklesA Drawings and docs

Level 2 Panel S Dey SL 27-05-13 04-06-13Standard Tools &

TacklesA Drawings and docs

UPS Supply S Dey SL 26-05-13 31-05-13Standard Tools &

TacklesA Drawings and docs

Control Desk + PC S Dey SL 20-05-13 28-05-13Standard Tools &

TacklesA Drawings and docs

ACDB S Dey SL 27-05-13 29-05-13Standard Tools &

TacklesA Drawings and docs

CCTV Monitor S Dey SL 20-06-13 24-06-13Standard Tools &

TacklesA Drawings and docs

PA System S Dey SL 27-05-13 26-06-13Standard Tools &

TacklesA Drawings and docs

FDA S Dey SL 27-05-13 31-05-13Standard Tools &

TacklesA Drawings and docs

Earthing & Electronic Earthing S Dey SL 30-05-13 14-06-13Standard Tools &

TacklesA Drawings and docs

EMS Coil Incomer of JB (Isolator) A. Mukherjee SL 01-06-13 11-06-13Standard Tools &

TacklesA Drawings and docs

JB (Isolator) to Field A. Mukherjee SL 11-06-13 14-06-13Standard Tools &

TacklesA Drawings and docs

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles

B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 35 of 36

Page 36: Ccp readiness

S. No Description Balance activity Responsible personExecuting

AgencyStart date Completion date

Tools and Tackles

Required

Safety

Precautions

taken

Quality Checks

Lighting systemLaying of Cable, installation of 70W

HPSV, 1 x 400W HPSV etc.S. Dey SL 31-05-13 30-07-13

Standard Tools &

TacklesA Drawings and docs

Repair Network

(Welding & Power

Sockets)

Laying of Cable, installation of

Welding & Power Sockets etc.S. Dey SL 31-05-13 30-07-13

Standard Tools &

TacklesA Drawings and docs

CCTV systems

Laying of Cable, installation of

Camera, Matrix Switcher, 22 " TFT

Colour Monitor etc.

S. Dey SL 31-05-13 30-07-13Standard Tools &

TacklesB Drawings and docs

Loud speaker intercomm

system

Laying of Cable, installation of Central

Control Unit etc, Wall/column mount

subscriber station, Table top Desk Top

Station (& Power Supply Unit with JB

S. Dey SL 31-05-13 30-07-13Standard Tools &

TacklesB Drawings and docs

Loud speaker talk back

system

Laying of Power Cable, Signal Cable,

LS Cable, installation of Wall

mounting Hand set with canopy,

Industrial Horn with driver unit, Desk

S. Dey SL 31-05-13 30-07-13Standard Tools &

TacklesA Drawings and docs

Plant telephone system &

accessories

Laying of PIJF telephone cables,

unarmored telephone cables,

installation of 30 pair & 50 pair

KRONE make distribution panel

S. Dey SL 31-05-13 30-07-13Standard Tools &

TacklesA Drawings and docs

Emergency Panel +

Group Emergency StopA. Mukherjee SL 27-05-13 01-07-13

Standard Tools &

TacklesA Drawings and docs

Local Area Network

(Level-1 & level-2)

Laying of SM & MM FO Cable,

installation of Layer-2 switches,

Ethernet network components for level-

1 & level-2 network, Network cabinets

S. Dey SL 30-05-13 30-08-13Standard Tools &

TacklesA Drawings and docs

FDA

Fixing of equipments (Fire Panel,

Response Individualicators, Manual

Call Point, Detectors etc)

S. Dey SL 31-05-13 30-06-13Standard Tools &

TacklesB Drawings and docs

Completeness of Loop Cable S. Dey SL 17-05-13 31-05-13Standard Tools &

TacklesA Drawings and docs

SL, UBEL,

ISP, MECON 01-06-13 15-09-13 A,B

SL, UBEL,

ISP, MECON 02-09-13 30-09-13 A,B

SL, UBEL,

ISP, MECON 30-09-13 A,B

Single Function Test

Integrated Test

Start Up CCM 1

Readiness for First Heat

A- Safety shoes,safety helmets, escape routes, valid work permit, welding gloves, goggles

B-Safety Harness,valid height pass,safety net,lifeline,fall arrestor, safe approach, path to working platform 36 of 36