cc 65 tire and suspension

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  • 7/30/2019 CC 65 Tire and Suspension

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    Goodheart-Willcox Co. Inc.

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    Tires perform two basic functions:

    act as a soft cushion between the road

    and the metal wheel

    provide adequate traction (friction) with

    the road surface

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    Tire Types

    Pneumatic

    filled with air

    internal air pressure pushes out on the

    inside of the tire to support the vehicle Tubeless tire

    does not use an inner tube

    tire and wheel form an airtight unit

    Tube-type tire

    uses an inner tube to hold air pressure

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    Radial Ply Tire

    Uses a very flexible sidewall with a stiff

    tread

    provides a very stiff footprint

    improves safety, cornering, braking, and

    wear

    may produce a harsher ride at low speeds

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    Radial Ply Tire

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    Tire Sidewall Markings

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    Tire Size

    P= passenger

    LT=Light Truck

    ST= Special Trailer

    T= Temporary

    C= Commercial

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    Points of Measurement

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    Aspect Ratio

    Height-to-width ratio of a tire. Comparison

    of a tires height and width

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    Tread Plies

    Number of plies and ply rating:

    2-ply

    2-ply with a 4-ply rating 4-ply

    Ply rating doesnt mean how many

    plies the tire hasPlies are made of different materials

    today

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    Maximum Load RatingAmount of weight the tire can carry at

    the recommended inflation pressure

    Printed on the sidewall

    P-metric:

    given in kilograms and pounds

    Alpha-numeric: indicated by a letter such as B, C, or D

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    Maximum Inflation

    Pressure Highest air pressure that should be

    pumped into the tire

    Many tires have a maximum

    recommended pressure of 32 to 40 psi

    (220 to 275 kPa)

    Ch ki Ti I fl i

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    Checking Tire InflationPressure

    Check the manufacturesrecommended tire pressure

    In Door Jam

    In owners manual

    Compare to max inflationand inflate to proper inflation

    Many of today's cars have to be

    inflated to manufactures specs

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    Tire Inflation Pressure

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    Speed RatingMaximum allowable sustained road

    speed a tire can safely withstand

    without failure

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    Traction Rating

    Traction rating is a letter based on a

    straight-line wet surface braking test

    AA- (Best)

    A

    B

    C- (Worst)

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    Tread Wear

    Higher the number the better the tread

    wear

    Tread wear rating 200 will last 2 times aslong as a 100

    Can not compare differentmanufactures tread wear ratings

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    Heat Rating

    A- Best (coolest running tire)

    B-

    C- Least able to dissipate heat

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    Wear Bars

    When too much

    tread has wornaway, solid rubberbars will show upacross the tread

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    Tread Depth

    Checking tread depth

    Min depth allowed is 2/32

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    Rotating Tires

    Ensures maximum tire life

    Front and rear tires wear differently

    Rotation helps even out tire wear

    Tires are rotated at intervals such as

    every 3000 miles (5000 km)

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    Rotation Patterns

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    Tire Rotation Dually

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    Todays Preferred Pattern

    This Pattern is used todaybecause of radial tire

    memory!

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    Compact Spare Tire

    This is a high pressure spare, requiring

    60 psi (415 kPa)

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    Self-Sealing Tire

    ActionA. Nail punctures tire

    B. Nail is pulled out

    C. Sealing compound

    flows into the hole

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    Run-Flat Tires

    Use extremely stiff sidewall

    construction

    Still usable with a loss of air pressure

    Tire will still retain most of its shape

    because the sidewall is strong enough

    to support vehicle weight

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    Run-Flat Tires

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    Tire Inflation

    Monitoring SystemOften used with run-flat tires

    Pressure sensors are mounted on each

    wheel

    If tire pressure is not correct, the wheel

    sensor produces a radio signal

    Signal is received by a module thatturns on a dash warning light

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    Pressure Sensor

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    System Operation

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    ABS Tire Monitoring

    Wheel speed ismeasured using ABS

    sensors

    Different wheel speeds

    equals uneven tire

    pressures

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    Valve Stem Assembly

    Valve stem snapsinto the hole

    in the wheel

    Press fit formsan airtight seal

    Valve corescrews into the

    valve stem body

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    Lug Nut

    and StudStud is pressed

    into the hub oraxle flange

    If metric or left-handthreads are used,

    markings willnormally be given

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    Torquing Lug Nuts

    Torque is very important, especially on

    vehicles with mag wheels and

    lightweight hubs

    Overtorquing can cause wheel and hub

    distortion, or brake pulsation

    Undertorquing might allow the lug nuts

    to loosen and the wheel to fall off

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    Wheel Cover Removal

    Pry between the wheel and cover

    at four alternating points

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    Wheel Cover Installation

    Hold the wheel cover in place with the

    valve stem sticking through the cover

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    Wheel balance is a common cause oftire and steering wheel vibration

    When one side of a tire is heavier than

    the other, centrifugal force tries tothrow the heavy side outward when the

    tire is rotating

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    Supports the weight of the vehicle

    Allows the wheels to move up anddown

    Allows rapid cornering without extreme

    body roll Keeps the tires in firm contact with the

    road

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    Suspensions

    Independent

    Nonindependent

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    Types of Springs

    A. Coil spring

    B. Leaf springC. Air spring

    D. Torsion bar

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    Coil Springs

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    Leaf Spring Assembly

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    Air Springs

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    Torsion Bar

    The bar resists twisting action and acts

    like a conventional spring

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    Ball Joints

    Tapered stud provides a force fit into the

    steering knuckle or bearing support

    Sh k Ab b

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    Shock AbsorberAction

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    Checking Shock

    Absorber Condition Perform a visual inspection fordamage, rubber bushing wear or oil

    leakage Perform a shock absorber bounce test

    push down on one corner of the vehicle

    release the body count the number of times the body

    rebounds

    maximum two or three oscillations

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    Sway Bar(Stabilizer Bar)

    Sway bar links connect the bar

    to the control arms

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    Front Suspension

    (MacPherson Strut)

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    Strut Compressor

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    Provide precise control of the wheel

    directionMaintain correct steering effort

    Transmit road feel to the drivers hands

    Absorb most of the road shock going tothe steering wheel

    Allow for suspension action

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    Two basic kinds of steering systems

    are in use today:

    Parallelogram steering systems rack-and-pinion steering systems

    Each may be operated manually or with

    power assist

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    SteeringParallelogram

    Steering

    Basic Rack-and-

    Pinion Steering

    Parallelogram Steering

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    Parallelogram SteeringSystem

    Fig. 2-5

    Credit: ATW Assembly & Test Worldwide

    Rack-and-Pinion Steering

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    Rack and Pinion SteeringSystem

    Fig. 2-7

    Credit: ATW Assembly & Test Worldwide

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    Steering Rack

    (Rack and Pinion Steering)

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    Steering Gear box

    (parallelogram steering)

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    Basic Power Steering

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    Steering Wheel Play

    Amount that you can turn the steering

    wheel without front wheel movement

    Caused by worn ball sockets, a wornidler arm, or too much clearance in the

    steering gearbox

    Compare the play to service manual

    specifications

    e.g. 1 1/2 (33 mm)

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    Dry Park Test

    With the vehicle on the ground, rotate the

    steering wheel back and forth while

    someone watches for part wear

    St i I ti

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    Steering Inspection

    Raise the vehicle on a lift. Wiggle the

    tires back and forth while watching

    for steering play

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    Maintenance involves checking for lowfluid level, incorrect belt adjustment,

    system leaks, and other problems

    Ball socket lubrication may benecessary

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    Checking the Fluid

    Check most systems at operating

    temperature, with the engine off

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    Tire Problem

    Under-inflated Tire

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    Tire Problem

    Over-inflated Tire

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    Tire Problem

    Cupping

    Out of balance

    Lack of proper

    rotation

    Broken belts in tire

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    Tire Problem

    Alignment Problem

    Worn Parts

    Bent Parts

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    Alignment

    Three Angles to check Camber

    Caster

    Toe

    Camber

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    Camber

    Positive camberTire leans away

    from vehicle

    Negative camberTire leans

    towards vehicle

    Causes tire wear

    Causes vehicle

    pulling

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    Camber

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    CasterAmount of upper

    and lower ball

    joint offset

    Will causevehicle pull

    Does not cause

    tire wear

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    Caster

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    Toe

    measurement

    difference across

    front and back of tiresWill cause tire wear

    Will result in pulling or

    wandering

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    Toe Angle

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    Tire Future

    Tweel

    Pneumatic tire

    Michelin

    Experimented with

    in Military and Off

    Road applications

    Tire Future

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    Tire Future