caterpillar fluid systems · testing conducted according to caterpillar engineering/design...
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HYDRAULIC HOSE & COUPLINGS
Caterpillar Fluid Systems Srl
FOR MORE THAN 85 YEARS, CATERPILLAR HAS BEEN MAKING SUSTAINABLE PROGRESS POSSIBLE AND DRIVING POSITIVE CHANGE ON EVERY CONTINENT.
WITH 2011 SALES AND REVENUES OF $60.1 BILLION, CATERPILLAR IS THE WORLD’S LEADING MANUFACTURER OF CONSTRUCTION AND MINING EQUIPMENT, DIESEL AND NATURAL GAS ENGINES, FLUIDS, INDUSTRIAL GAS TURBINES AND DIESEL-ELECTRIC LOCOMOTIVES.
CEO
Construction industries Components Speciality Products(Steel, Rubber, Composites)
Resources industries(Mining, Industral, Waste)
Energy & Power System(Engines)
Customer & Dealer Support
Corporate Services
ORGANIZATION
BRAND PORTFOLIO
THE CATERPILLAR BRAND IS SUPPORTED AND STRENGTHENED BY 20 ENTERPRISE BRANDS, EACH VITAL TO THE SUCCESS OF THE ENTERPRISE AND EACH RESPONSIBLE FOR UNIQUE CONTRIBUTIONS TO CUSTOMER VALUE IN THE REGIONS WE SERVE.
Solar TurbinesA Caterpillar Company
TurbomachA Caterpillar Company
HINDUSTAN OLYMPIAN™
CATERPILLAR MANUFACTURERS HIGH QUALITY HYDRAULIC HOSE AND COUPLINGS FOR INSTALLING ON EQUIPMENT IT MANUFACTURES AND FOR THE GENERAL MARKET BUSINESS SECTOR.
THE PRODUCT LINE INCLUDES MANY DIFFERENT CONFIGURATIONS OF HOSE AND COUPLINGS FROM SMALL DIAMETERS TO LARGE BORE HOSE PRODUCTS.
CAT DESIGNED HYDRAULIC HOSE, COUPLINGS, AND ASSEMBLIES ARE MARKETED UNDER THE CAT AND ANCHOR BRANDS.
HOSE & COUPLING MANUFACTURING LOCATIONS
MENOMINEE (MI)
WEST PLAINS (MO)
OXFORD (MS)
FROSINONE (ITALY)
ATESSA (ITALY)
THIRUVALLUR (INDIA)
THE ANCHOR PRODUCT LINE INCLUDES MANY DIFFERENT CONFIGURATIONS OF HOSE AND
COUPLINGS FROM SMALL DIAMETERS UP TO THE LARGE BORE HOSE PRODUCTS. ANCHOR BRAN-
DED PRODUCT IS MANUFACTURED FOLLOWING CATERPILLAR’S HIGH QUALITY STANDARDS
AND PRODUCTION SPECIFICATIONS. THE ANCHOR BRAND OFFERS PERFORMANCE PRODUCTS
AND SYSTEMS SOLUTIONS WITH PERSONALIZED SERVICE.
ANCHOR, WITH A HISTORY DATING BACK TO 1938, SPECIALIZES IN HIGH QUALITY HYDRAULIC
HOSE AND COUPLINGS FOR BOTH THE OEM AND GENERAL MARKET BUSINESS SECTORS.
HOSE PRODUCTS
BRAIDED HOSESynthetic rubber tube, one or two braids of special high tensile steel wire reinforcements separated by layers of synthetic rubber. Oil and weather resistant synthetic rubber cover. Temperature range: -40°C to +150°C
1SN EN 853 / SAE 100 R1 AT 1SC EN 857 R17 SAE 100 R17
1SN EN 853 / SAE 100 R1 AT HIGH-TEMPERATURE 150°C
2SC EN 857 / SAE 100 R16 SUPERCLEAN 21 BLACK COVER
1SN EN 853 / SAE 100 R1 AT HIGH-TEMPERATURE 150°C BLUE COVER
2SC EN 857 / SAE 100 R16 HIGH-PRESSURE
SUPERCLEAN 21 BLUE COVER
2SN EN 853 / SAE 100 R2 AT 2SC EN 857 / SAE 100 R16 HIGH-PRESSURE TOUGHGUARD™
SUPERCLEAN 40 BLACK COVER
2SN EN 853 / SAE 100 R2 AT HIGH-TEMPERATURE 150°C
2SC EN 857 PLUS MSHA 120°C SUPERCLEAN 40 BLUE COVER
2SN EN 853 / SAE 100 R2 AT HIGH-TEMPERATURE 150°C BLUE COVER
2SC EN 857 PLUS MSHA 120°C TOUGHGUARD™
HOSE PRODUCTS
SPIRAL HOSESynthetic rubber tube, four or six spiral plies of high tensile steel wire reinforcements separated by layers of synthetic rubber. Oil and weather resistant synthetic rubber cover. Temperature range: -40°C to +120°C
4SP EN 856 R12 EN 856 / SAE 100 R12 MSHA TOUGHGUARD™
WATERBLAST 800
4SP EN 856 MSHA R13 EN 856 / SAE 100 R13 MSHA
WATERBLAST 1000
4SH EN 856 R13 EN 856 / SAE 100 R13 MSHA TOUGHGUARD™
4SH EN 856 PLUS MSHA R15 SAE 100 MSHA
4SH EN 856 PLUS MSHA TOUGHGUARD™
R15 SAE 100 MSHA TOUGHGUARD™
R12 EN 856 / SAE 100 R12 MSHA
WATERBLAST 600
HOSE PRODUCTS
TEXTILE BRAIDED HOSESynthetic rubber tube, one or two textile braid reinforcements, synthetic rubber cover with all layers bonded. Temperature range: -40°C to +120°C
R4 SAE 100 R4
R4 SAE 100 R4 PLUS MSHA
R5 SAE 100 R5
R6 EN 854 / SAE 100 R6
HOSE PRODUCTS
THERMOPLASTIC HOSEElastomeric core tube, one or two fiber braid reinforcements special polyester cover with all layers bonded. Temperature range: -56°C to +100°C
R7 EN 855 / SAE 100 R7 R8 EN 855 / SAE 100 R8 ORANGE COVER
R7 EN 855 / SAE 100 R7 TWIN R8 EN 855 / SAE 100 R8 TWIN ORANGE COVER
R7 EN 855 / SAE 100 R7 ORANGE COVER
R7 EN 855 / SAE 100 R7 TWIN ORANGE COVER
R8 EN 855 / SAE 100 R8
R8 EN 855 / SAE 100 R8 TWIN
A LARGE SELECTION OF COUPLINGS to meet needs of the market, designed & tested as a system to work with Anchor hose. Complete traceability of the product.
COUPLINGS
COUPLINGS: Series 1
COUPLINGS: Series 2
COUPLINGS: Series 3
A full line of tooling for servicing Anchor hose assemblies. High Quality Assembly Equipment:economic/low maintenance; fast cycling; quick tooling change; robust & precise.
Workshop Crimpers Cutting Machines Skiving Machines Peripheral Equipment
ASSEMBLING EQUIPMENT
Testing according to ASTM D 380 – SAE – EN Standards
Monsanto Rheometer and Mooney Viscometer for compound characteristics.
Tension, aging, hardness, & immersion testing conducted using statistical sampling.
Hydraulic Hose Testing: Rubber Laboratory
Testing conducted according to Caterpillar engineering/design specifications
Wire dimension, tensile strength, torsion & coating.
Hydraulic Hose Testing: Wire Tensile Strength
Dimensional evaluations are made at the final production phase before shipping to customers
According to the applicable SAE & EN Standards, the following dimensions are verified: internal bore, external diameter with exposed wire, cover elongation under pressure, burst pressure & adhesion between liner, wire and cover.
Hydraulic Hose Testing: Dimensional
Additional test performed: Standards EN 6945, EN27326, ASTM D117
Cover abrasion resistance, ozone resistance, salt spray test (for couplings only).
Hydraulic Hose Testing: Abrasion, Corrosion, Climate
Testing conducted following Standards EN 1402 - SAE J343, SAE J343 - EN 6803, SAE J1405 - EN 8032
Static pressure test, static impulse test, flex Impulse test.
Hydraulic Hose Testing: Pressure Testing
Static pressure test according to EN 1402 – SAE J343
Hydraulic Hose Testing: Burst
The Sikora measuring system is applied on the liner extruders
It ensures the concentricity within the prescribed tolerances on 100% of the hose batches.
Hydraulic Hose Testing: Concentricity
Caterpillar designs couplings to work as a system with Cat hose and according to specific standards
Couplings are evaluated in the laboratories for: overall dimensions, thread dimensions, steel characteristics, e.g. hardness, tensile strength.Final finish e.g. rust prevention treatment/coatings
Hydraulic Hose Testing: Metallurgical
Assembling instruction and crimping charts are provided in a password-protected section of the Anchor web-site:
www.anchorfluidsystems.com
Hydraulic Hose Testing: Assembly
QUALITY
QUALITY
First response to claim within 24 working hours
[email protected] address specifically created and devoted
© Caterpillar Fluid Systems Srl
REGISTERED AND ADMINISTRATIVE OFFICE via Gobetti 2a, Palazzo C - 20063 Cernusco sul Naviglio (Milan) - Italy
Phone: +39 02 92392 611 · Fax: +39 02 92392 699 - eMail: [email protected]
www.anchorfluidsystems.com