cat.dcs.sis.controller
DESCRIPTION
caterpillar c15TRANSCRIPT
SENSO
FUEL TEMPERAUTRE SENSOR
ECM
LEFT SIDE VIEW
TO P3 CUSTOMER CONNECTOR
BACKU
PRIMA
INLET
ATMO
ENGIN
NSOR AND CONNECTOR LOCATIONS
INET AIR TEMPERATURE SENSOR
ATMOSPHERIC PRESSURE SENSORCOOLANT LEVEL SENSOR
INLET PRESSURE SENSOR
TOP VIEW
FRONT VIEW
FUEL TEMPERATURE SENSOR
ECM (P2)
ECM (P1)
810121234567911
J91/P91
L985-YLL984-ORL983-WHA701-GYA702-PUA703-BR
J763-GYA705-BUA706-GY
CYLNO.1
CYLNO.6
CYLNO.5
CYLNO.4
CYLNO.3
CYLNO.2
+12VGND
SIGNAL
SIGNALGND+5V
ABC
CBA
+12VGND
SIGNAL
ABC
SIGNALGND+5V
SIGNALGND
CBA
CB
BACKUP SPEED/TIMING SENSOR
PRIMARY SPEED/TIMING SENSOR
INLET MANIFOLD PRESSURE SENSOR
ATMOSPHERIC PRESSURE SENSOR
ENGINE OIL PRESSURE SENSOR
12
J26/P26
P44/J44
P20/J20
P23/J23
P27/J27
P22/J22
M995-GY998-BR
F732-PK
A746-PK993-BR997-OR
A747-GY993-BR997-OR
994-GY993-BR FOR TACHOMETERS
NOTE A:
NOTE B:
F732-PKG811-YLF732-PK
ECM -BAT. MUST BE CAND NOT CONNECTE
M995-GY998-BR999-WH
27175612182228347101113192124252631333840394129372320815303635161432329
INJECTOR COMMON 5 & 6INJECTOR COMMON 3 & 4INJECTOR COMMON 1 & 2INJECTOR 1INJECTOR 2INJECTOR 3INJECTOR 4INJECTOR 5INJECTOR 6
L985-YLL984-ORL983-WHA701-GY
A702-PUA703-BRJ763-GYA705-BUA706-GY
F732-PKG811-YLM995-GY998-BR999-WHA746-PKA747-GY994-GY413-BR993-BR
997-ORC985-BUM967-OR995-BUF421-YLC967-BU
G732-WHG428-BU
CHOMETERS WITH A SINGLE INPUT TERMINAL, EITHER ONE
ECM GROUND STUD(SEE NOTE A:)
- BATTERY BUS BAR
ALTATACBCISCMSCTDIGECMESGPSOSSPSSMSMMSVM
ALTERNATORAMERICAN TRUCKING ASSOCIATIONCIRCUIT BREAKERCUSTOMER IGNITION SWITCHCOMPUTER ONITORING SYSTEMCRANK TERMINATIONDIGITALELECTRONIC CONTROL MODULEENGINE SHUTDOWNGLOBAL POSITIONING SYSTEMOPTIONAL START SWITCHPINION SOLENOIDSTARTING MOTORSTARTING MOTOR MAG SWITCHVOLT METER
ABBREVIATION
WIRE CODE
STANDARED ENGINE HARNESS WIRINGOPTIONAL ATTACHMENT WIRINGCUSTOMER SUPPLIED WIRING
P2/J2
NOT FOR USE WITH CONTROL PANEL.
REQUIRES CONTROL PANEL.
NOTE P:
NOTE R:
AT. MUST BE CONNECTED TO THE -BAT. BUS BART CONNECTED TO -BAT. THROUGH ANY OTHER INDIRECT PATH.
BACKUP SPEED/TIMING/TC PROBE (+)TIMING CAL IN-/TC PROBE (-)+V ENG SPEED/TIMINGENGINE SPEED/TIMING COMMONPRIMARY SPEED/TIMINGINLET AIR MANIFOLD PRESSUREATMOSPHERIC PRESSUREENGINE OIL PRESSUREFUEL PRESSUREANALOG SENSOR COMMONANALOG SENSOR POWER +5VDIGITAL POWER +8VCOOLANT LEVELCOOLANT TEMPERATUREFUEL TEMPERATUREINLET AIR TEMEPERATURETRANSMISSION OIL TEMPERATURETRANSMISSION OIL PRESSURE
Electronic Control Module (ECM)Electronic Control Module (ECM)Customer ConnectorThrottle Position SensorPrimary Speed/TimingCoolant Temperature SensorEngine Oil Pressure SensorInlet Air Manifold Pressure SensorBackup/Speed/Timing/TC Probe (+)Atmospheric Pressure SensorCoolant Level SensorRemote Service Tool ConnectorBackup Speed/Timing SensorFuel Pressure SensorService Tool ConnectorInlet Air Temperature SensorInjector #1-#6Transmission Oil Temperature SensorTransmission Oil Pressure SensorComputerized Monitoring DisplayEMS ConnectorEngine Vision Interface ModuleData BoosterHourmeter/Remote Start/StopGPS Interface Module
Jack/Plug Connectors
J1/P1J2/P2J3/P3J11/P11J20/P20J21/P21J22/P22J23/P23J26/P26J27/P27J34/P34J42/P42J44/P44J49/P49J60/P60J89/P89J91/P91J95/P95J96/P96J97/97J99/P99J100/P100J108/P108J110/P110J111/P111
171-01
ge,NJJ
SIGNAL
- BAT.
+ BAT.
P35 (HD)
PRIMARY THROTTLE
POSITION SENSOR
(NOTES: F AND J)
EMS UNITO
CAT
COM
DISPL
TACHOMETER
(NOTES: U AND V)
(NOTES: T AND V)31
3
40
39
38
37
36
32
30
29
28
27
26
24
22
21
19
18
17
16
35
34
25
15
12
11
10
9
8
6
1
2
20
23
14
5
7
13
4
654321
1
2
3
4
5
6
7
8
9
(
J99/P99 (NOTE: N)
+ BAT.
- BAT.
US/METRIC
SCROLL FORWARD
CAT DATA LINK -
CAT DATA LINK +
MON XMSN TEMP/PRESS
WARNING LAMP
WARNING
FUEL PRESSURE SENSOR
OIL PRESSURE SENSOR
ECM
RIGHT SIDE VIEW
OPTIONAL GAUGES
TROLLING MODE SWITCH
SLOW VESSEL MODE SWITCH
MAINTENANCE CLEAR SWITCH
TRIP CLEAR SWITCH
(NOTE: G)
(NOTE: G)
(NOTE: G)
(NOTE: G)
SYNC SWITCH
- BAT. BUS BAR
C
B
A
SIGNAL
- BAT.
+ BAT.
OPTIONAL
CATERPILLAR
COMPUTERIZED
DISPLAY MODULE
QUAD GAUGE GROUP
654321
(NOTE: M)ENGINE VISION DISPLAY UNIT
WARNING LAMPS (N
UNLESS OTHERWIS
LAMPS ARE OPTION
(LOW OIL PRESSUR
(HIGH COOLANT TEMP
(LOW COOLANT LEVE
(MAINTENANCE LAMP
(WARNING)
(DIAGNOSTIC LAMP)
TACHOMETER
BAT.
+
-SIGNAL
GROUND
(NOTE: B)
J11/P11
OTE: N)
COOL
COOL
FUEL
INLET
ENGIN
FUEL
TRAN
TRAN
COOLANT TEMPERATURESENSOR
FRONT VIEW
PRIMARY SPEED/TIMINGSENSOR
BACKUP SPEED/TIMINGSENSOR
2
1
C1
SMMS
MON
BAT
S
OFF
G
3
2
1
4
HOUR METER
(NOTE: S)CUSTOMER PROVIDED
OPTIONAL SHUTDOWN SWITCH
(NOTE: H)
CB 15A
(NOTE: K
WARNING LAMPS (NOTE: C)
NLESS OTHERWISE SPECIFIED
AMPS ARE OPTIONAL
OW OIL PRESSURE)
H COOLANT TEMPERATURE)
W COOLANT LEVEL)
AINTENANCE LAMP)
ARNING)
AGNOSTIC LAMP)
+5V
SIGNALGND+5V
SIGNALGND+5V
A
CBA
CBA
SIGNALGND+5V
SIGNALGND+5V
CBA
CBA
CBA
SIGNALGND+5V
SIGNALGND+5V
CBA
CBA
CBA
COOLANT LEVEL SENSOR
COOLANT TEMPERATURE SENSOR
FUEL TEMPERATURE SENSOR
INLET AIR TEMPERATURE SENSOR
ENGINE OIL PRESSURE SENSOR
FUEL PRESSURE SENSOR
P22/J22
P49/J49
J21/P21
P43/J43
J89/P89
J34/P34
J95/P95
J96/P96
SIGNALGND+8V
997-OR
994-GY993-BR997-OR
413-BR993-BR997-OR
M967-OR993-BRC985-BU
995-BU993-BR997-OR
F421-YL993-BR997-OR
G732-WH993-BRC985-BU
G428-BU993-BR997-OR
ALARMGND+8V
FOR TACHOMETERSOF THE TWO SIGNALTHE REMANING LINE
0.3A CURRENT LIMIT O
CHOOSE PROPERLY S
CATERPILLAR SUPPLIECUSTOMER OPTION.
FOR DETAILED INSTALMARINE ENGINE INSTA
AT ENGINE SHUTDOWAT EACH STATION TOWITHOUT REMOVING P
DO NOT ENGINE MOUN
CONNECTOR P99 IS MASHOWN ON EMS SYST
NOTE A:
NOTE B:
NOTE C:
NOTE D:
NOTE E:
NOTE F:
NOTE G:
NOTE J:
NOTE K:
NOTE M:
NOTE N:
NOTE L: PLACE APPROPRIATE
ECM -BAT. MUST BE CAND NOT CONNECTE
+BAT. EVENT RECORDCONNECTION. CURRE
NOTE H:
REQUIRED FUSING.
WHEN CONNECTED TOTHE TRANSMISSION TDISPLAY ON THE CMSFOR INSTALLATIONS TC967-BU
993-BR997-OR
TRANSMISSION OIL TEMPERATURE SENSOR
TRANSMISSION OIL PRESSURE SENSOR
+BATTERY
-BATTERY
SHUTDOWN INPUT
ATA DATA LINK -
ATA DATA LINK +
CAT DATA LINK +
CAT DATA LINK-
SYNC INPUT 1
SYNC INPUT 2
SECONDARY THROTTLE POSITION
PRIMARY THROTTLE POSITION
TROLLING MODE
SLOW VESSEL MODE
MANTENANCE CLEAR
TRIP CLEAR
TACHOMETER (+)
TACHOMETER (-)
DRIVER #1 LOW OIL PRESSURE
DRIVER #2 HIGH COOLANT TEMPERATURE
DRIVER #3 LOW COOLANT LEVEL
DRIVER #4 MAINTENANCE INDICATOR
DRIVER #5 WARNING
DRIVER #6 DIAGNOSTIC LAMP
CB 15A
(NOTE: K)
UNLESS OTHERWISE SPECIFIED ALL WIRES TO BE 18 AWGOR LARGER. SAE J1128 TYPE SXL OR EQUIVALENT
NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRESWITHOUT CATERPILLAR ENGINEERING APPROVAL
CUSTOMER WIRING AND OPTIONAL FEATUURE WIRING SHOWNARE RECOMMENDED
ELIMINATION OF ANY COMPONENTS SHOWN WILL DIABLE CERTAIN ENGINE FEATURESCONTACT CATERPILLAR ENGINEERING WHEN CONSIDERING COMPONENT REMOVAL
COMPONENTS ARE SHOWN WITH THE KEY OFF
CHOMETERS WITH A SINGLE INPUT TERMINAL, EITHER ONETWO SIGNAL OUTPUT LINES FROM THE ECM CAN BE USED.MANING LINE CAN BE LEFT DISCONNECTED.
RRENT LIMIT ON EACH OPTIONAL OUTPUT DRIVER.
PROPERLY SIZED CIRUIT BREAKER FOR ALTERNATOR.
LLAR SUPPLIED. SHIPPED LOOSE WITH ENGINE. USE ISER OPTION.
AILED INSTALLATION REFER TO 3196/3406EENGINE INSTALLATION GUIDE.
NE SHUTDOWN SWITCH SHOULD BE INSTALLEDSTATION TO SHUTDOWN THE ENGINET REMOVING POWER TO THE ECM.
ENGINE MOUNT.
TOR P99 IS MATING CONNECTOR FOR CONNECTOR J1ON EMS SYSTEM AS. DIAGRAM.
PPROPRIATE FUSE IN LINE.
NOT FOR USE WITH CONTROL PANEL.
REQUIRES CONTROL PANEL.
ONLY ONE HOUR METER PERMITTED PER ENGINE.
CONNECT PIN-3 ON EMS CONNECTOR FOR STARBOARD EMS.
CONNECT PIN-31 ON EMS CONNECTOR FOR PORT EMS.
CONNECT PIN-3 AND PIN-31 ON EMS CONNECTOR FOR CENTER EMS.
CONNECT PIN-27 ON J97 FOR STARBOARD CMS.
CONNECT PIN-29 ON J97 FOR CENTER CMS.
CONNECT PIN-27 AND PIN-29 ON J97 FOR CENTER CMS.
IF NO CONTROL PANEL IS USED PIN26 ON J3 WILLBE USED FOR +BATTERY AND PIN-2 AND PIN-8 ON J94 ARETO BE CONNECTED. SEE DETAIL A.
NOTE P:
NOTE R:
NOTE S:
NOTE T:
NOTE U:
NOTE V:
NOTE W:
NOTE X:
NOTE Y:
NOTE Z:
AT. MUST BE CONNECTED TO THE -BAT. BUS BART CONNECTED TO -BAT. THROUGH ANY OTHER INDIRECT PATH.
VENT RECORDER REQUIRES UNSWITCHED +BAT.CTION. CURRENT DRAW FROM P1-4 IS LESS THAN 20mA.
D FUSING.
ONNECTED TO -BAT. THIS CONNECTION DIABLESNSMISSION TEMPERATURE AND TRANSMISSION PRESSUREON THE CMS AND EMS. THIS OPTION CAN BE USEDTALLATIONS THAT DO NOT REQUIRE A TRANSMISSION.
P1/J1P3/J3
34
35
4
10
37
38
39
19
14
15
23
21
20
22
25
24
16
18
17
32
31
8
9
7
6
1
3
36
13
12
26
29
30
2
5
11
27
28
33
40
M973-BR
M974-YL
M972-PK
M971-BR
F425-PU
M970-WH
F426-BU
G466-WH
450-YL
451-BR
F400-GY
F401-GY
E452-WH
F424-YL
F473-YL
F429-BU
A234-BK
K990-WH
K900-PK
E793-BU
E794-YL
E797-WH
E798-PK
944-OR
945-BR
150-OR
229-BK
G966-PU
F428-WH
F427-PK
120-YL
C408-PU
C409-GY
C411-OR
C442-GY
C406-BU
129-BU
C407-BU
125-OR
M973-BR
M974-YL
M972-PK
M971-BR
F425-PU
M970-WH
F426-BU
G466-WH
450-YL
451-BR
F400-GY
F401-GY
E452-WH
F424-YL
F473-YL
F429-BU
A234-BK
K990-WH
K900-PK
E793-BU
E794-YL
E797-WH
E798-PK
944-OR
945-BR
150-OR
229-BK
G966-PU
F428-WH
F427-PK
120-YL
C408-PU
C409-GY
C411-OR
C442-GY
C406-BU
129-BU
C407-BU
125-OR
UNUSED
UNUSED
CAT DATA LINK +
CAT DATA LINK -
+BATTERY (UNSWITCHED) (NOTE D)
-BATTERY (NOTE A)
SHUTDOWN INPUT
HOUR METER (-)
HOUR METER (+)
+BATTERY
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
+8 VDC
23
2
31
37
8
19
20
15
17
11
21
22
27
28
34
40
26
39
33
1
7
18
12
9
3
4
5
14
16
10
6
13
24
25
30
32
36
38
35
29
SYNC INPUT 1
SYNC INPUT 2
SECONDARY THROTTLE POSITION
PRIMARY THROTTLE POSITION
TROLLING MODE
SLOW VESSEL MODE
MANTENANCE CLEAR
TRIP CLEAR
TACHOMETER (+)
TACHOMETER (-)
DRIVER #1 LOW OIL PRESSURE
DRIVER #2 HIGH COOLANT TEMPERATURE
DRIVER #3 LOW COOLANT LEVEL
DRIVER #4 MAINTENANCE INDICATOR
DRIVER #5 WARNING
DRIVER #6 DIAGNOSTIC LAMP
J1939 SHIELD GROUND
J1939 DATA -
J1939 DATA +
ATA DATA LINK -
ATA DATA LINK +
+BATTERY
REMOTE START
Data BoosterHourmeter/Remote Start/StopGPS Interface Module
Pin-1Pin-2Pin-3Pin-4Pin-5Pin-6Pin-8Pin-9Pin-12Pin-14Pin-15Pin-16Pin-17Pin-18Pin-20Pin-22Pin-23Pin-27Pin-28Pin-29Pin-30Pin-32Pin-34Pin-35Pin-36Pin-37Pin-39
ECMJ2/P2
ECMJ1/P1 J3/P3
J108/P108J110/P110J111/P111
Pin-32Pin-35Pin-6Pin-1Pin-3Pin-26Pin-31Pin-37Pin-7Pin-12Pin-15Pin-36Pin-19Pin-13Pin-14Pin-38Pin-39Pin-23Pin-21Pin-34Pin-20Pin-22Pin-4Pin-17Pin-25Pin-10Pin-18Pin-24
ATA DATA LINK (-)Sync Input 2CAT DATA LINK (-)+Battery-BatterySwitched +BatteryATA DATA LINK (+)Trolling ModeCAT DATA LINK (+)Hourmeter (+)Tachometer (-)Shutdown InputTrip ClearHourmeter (-)Tachometer (+)Slow Vessel ModeMaintenance ClearLow Oil PressureHigh Coolant TempSync Input 1Low Coolant LevelMaintenance IndicatorSecondary ThrottleJ1939 DATA (+)WarningPrimary ThrottleJ1939 DATA (-)
Diagnostic LampDATA Boost +V
Pin-1Pin-2Pin-3Pin-4Pin-5Pin-6Pin-7Pin-8Pin-9Pin-10Pin-11Pin-14Pin-15Pin-16Pin-17Pin-19Pin-20Pin-21Pin-22Pin-23Pin-27Pin-28Pin-31Pin-33Pin-34Pin-37Pin-39Pin-40Pin-35
+V Engine Speed/TimingInlet Air TemperatureFuel TemperatureTiming CAL IN-/TC Probe (-)Injector Common 1 & 2Injector 1Engine Oil PressureTransmission Oil PressureInjector 2Coolant TemperatureFuel PressureCoolant LevelInjector Common 3 & 4Injector 3Atmospheric PressureInjector 4Inlet Air Manifold PressureInjector Common 5 & 6Injector 5Engine Speed/Timing CommonAnalog Sensor CommonTransmission Oil TemperatureInjector 6Digital Power +8 VDCAnalog Sensor Power +5 VDCPrimary Speed/Timing CommonBackup Speed/Timing/TC Probe (+)
SENR117
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5
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4
33
4
5
6
7
8
9
10
11
12
(
OPTIONAL
CATERPILLAR
COMPUTERIZED
DISPLAY MODULE
CMS UNIT
J
P
HARNESS CODE 2
HARNESS CODE 1
HARNESS CODE 4
US/METRIC INPUT
DISPLAY SCROLL INPUT
DISPLAY DIMMING INPUT
(NOTE: M)
27 29 28 26 25 20 8 5 24 23 2 1
- BATTERY BUS BAR
(NOTES: W AND Y)
(NOTES: X AND Y)
SCROLL FORWARD
CAT DATA LINK -
CAT DATA LINK +
MON XMSN TEMP/PRESS
WARNING LAMP
WARNING
BACKLIGHT LAMP PWR
SCROLL BACKWARDS
A
B
J
H
D
E
C
F
G
GPS
RECEIVER
REMOTE SHUTDOWN
SWITCH (NOTE: H)
GPS INTERFACE
MODULE
P111
+BAT.
-BAT.
+DATAL INK
-DATALINK
0
2
(NOTE: M)
IT
J97
P9724 23 2 1
(+) BATTERY
(-) BATTERY
CAT DAT LINK (+)
CAT DATA LINK (-)
(NOTE: G) DIODE AS.
OPTIONAL
CATERPILLAR
COMPUTERIZED
DISPLAY MODULE
+BAT.
-BAT.
+DATALINK
-DATALINK
ENGINE VISION DISPLAY UNIT
P100
ON/OFF
SWITCH
ENGINE VISION
INTERFACE MODULE
(NOTE: J)
NEXT SCREENENG HISTORYNAVIGATIONPREV SCREEN
DIAGNOSTICS MAINTENANCE
J42/P4
OSS
BAT
ON
OFF
S M
+
ALT
VM
SM
+
S
+ -
PS
CB2
CB 5A (NOTE: K)
(NOTE: E)
SMMS
MON
BAT
S
G15A
-BATTERY
BUS BAR+BATTERY
BUS BAR
BAT.
(NOTE: L)A
B
J
H
D
E
C
F
G
+ BATTERY
- BATTERY
ATA DATA LINK +
ATA DATA LINK -
CAT DATA LINK +
CAT DATA LINK -
J42/P42
+BATTERY
-BATTERY
-ATA DATA
+ATA DATA
+CAT DATA LINK
-CAT DATA LINK
A
B
H
J
D
E
C
F
G
J60
391-PK
G966-PU
F4 28 -WH
F427-PK
4 2 3 1
HOUR METER
(NOTE: S)
120-YL
229-BK
E794-YL
E793-BU
994-OR
945-BR
4
3
2
1
J108/P108
P110/J 110
CAT DATA LINK +
CAT DATA LINK -
-BATTERY
+8 VDC
3176C & 3196MARINE ENGINES
3176C &
Electrica
SENR1171-01
August 1997
C & 3196 Marine Engines
rical System
2XR1-UP
6BW1-UP
Electrica
©1997 Caterpillar
All Rights Reserved
rical System
171-01
e,NJJ
d
Printed in U.S.A.
SENR117
20Page,N