catalogue of drilling tools and equipment€¦ · casing oscillator co-1500-02 technical data...
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CATALOGUE OF DRILLING TOOLS
AND EQUIPMENT
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1.
2.
4.
5.
6.
3.
9.
7.
8.
10.
11.
About
Casing oscillators and accessories
Augers
Drilling buckets
Core barrels and cutters
Casings and accessories
Tremie equipment
Belling buckets
Chisels and hammer grabs
Wear and spare parts
Contacts
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6
24
29
33
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41
37
39
46
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ContentCATALOGUE
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«Kazachya CS construction site (2013)«
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1. About
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«Production & Trading Company «ERDE TOOLS» LLC is a russian designer and manufacturer of drilling tools and equipment for rotary, cable-tool, HDD and RCD rigs.
For more than 20 years we have been designing and manufacturing drilling tools for all common drilling methods taking into account the clients most stringent requirements to tools quality and delivery terms and nowadays we are the largest supplier of such equipment in Russia and CIS countries.
The production range covers all currently existing deep foundation technologies, such as: Kelly drilling(with or without casing oscillator), CFA, cased CFA, FDP(PDP), CSM(DSM) etc.
«PTC «ERDE TOOLS» has the capacity to manufacture cable-tool, rotary drilling tools, and casings to any connection standard, from 426 up to 2000 mm inclusively, wear and spare parts for the same, as well as casing oscillators, kelly bars and custom metal structures developed in house or by third parties.
Original technologies, experienced designers and engineers, manufacturing culture, constant feedback from Clients, and modern equipment are the foundations of the high quality of our products, making our company competitive on the global market.
«PTC «ERDE TOOLS» clients have got a wide range of services from tool selection advice to delivery of the ordered products to the construction site. The company aims at the highest product quality and customer service levels: drilling tools manufacturing is our profession.
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CATALOGUE
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Reconstruction of the Pyatigorsk - Georgiyevsk highway City of Georgiyevsk, Stavropol region (2009)
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2. Casing oscillators and accessoriesIn 2007 our Company successfully started manufacturing a complex kind of equipment – casing oscillators.
The process of manufacturing casing oscillators is a closed loop starting with developing engineering documents and ending with acceptance testing at the Client’s construction site.
Our casing oscillators demonstrate great performance at construction sites in Central and North-Western Russia, Urals, and Western Siberia.
«PTC «ERDE TOOLS» specialists are highly experienced in overhauling, upgrading, adapting and designing casing oscillators with nominal diameter of 800 to 1500 mm for drilling rigs by European manufacturers like MAIT, Bauer, Leffer, and Chinese ones like Sany, Zoomlion, Sunward. Our casing oscillators are hooked up to the unit’s own hydraulic system or an autonomous hydraulic plant.
«PTC «ERDE TOOLS» manufactures all accessories for both its own and imported casing oscillators – such as reduction inserts, centering rings, junction blocks etc.
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СO-1500-03 Casing Oscillator Construction site of the Novocherkasskaya GRES Power Station, city of Novocherkassk, (2012)
Casing oscillators and accessories
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Casing oscillator CO-1500-02 technical data
Nominal casing diameter, mm
Clamping force, kN
Lifting force, kN
Torque, kNm
Stroke, mm
Full clamp rotation angle, deg
Operating pressure, Mpa
Maximum pressure, Mpa
1500
900
1880
2060
540
25
30
32
Length, mm
Width, mm
Total height (min/max), mm
4115
2700
1540/2080
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СO-1500-02 Casing Oscillator Continuous Steel Casting Facility of the Oxygen Steelmaking Department of the «ChMK Corporation, city of Chelyabinsk (2008)
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Casing oscillator CO-1500-03 technical data
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Nominal casing diameter, mm
Clamping force, kN
Lifting force, kN
Torque, kNm
Stroke, mm
Full clamp rotation angle, deg
Operating pressure, Mpa
Maximum pressure, MPa 32
1500
900
1880
2060
540
25
30
32
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СO-1500-03 Casing Oscillator Construction of a bridge across the Ufa River, city of Krasnoufimsk (2011)
СO-1500-03 Casing Oscillator Production facility of «PTC «ERDE TOOLS LLC, city of Nizhny Tagil (2014)
Casing oscillators and accessories
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Casing oscillator COU-1,5 technical data
Nominal casing diameter, mm
Clamping force, kN
Lifting force, kN
Torque, kNm
Stroke, mm
Full clamp rotation angle, deg
Operating pressure, Mpa
Length, mm
Total height (min/max), mm
Weight, kg
1500
707/754
2121/2828
2428
540
21
32
4060/4562
1575/2115
13 050
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СOU-1,5 Casing Oscillator Innoprom 2011 ExhibitionYekaterinburg
COU-1,5 Casing Oscillator
Main features that make this casing oscillator stand out lie in the use of three
hydraulic cylinders instead of two for the insertion and extraction of casings, and in the
detachable design of the collar and support. Implementation of these changes allowed
to substantially increase the casing insertion and extraction force, and the updated
design of the support and collar enable moving away from the well without removing
the casing.
Factory acceptance and field tests of the COU-1,5 casing oscillator were successfully completed in 2011.
Casing oscillators and accessories
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Accessories«PTC «ERDE TOOLS» manufactures all accessories for both its own and imported casing oscillators – these are insertion pieces, centering rings, junction blocks etc.
Casing oscillators and accessories
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Reduction inserts
Reduction inserts are designed for transitioning from a casing oscillator’s rated diameter to a diameter of the casings being used.
A three-piece insert Ø1500/880 mm
Centering rings
Centering rings are meant for aligning the casings. Internal diameters of centering rings correspond to the casings’ diameters.
Centering ring with bushings Ø880 mm
11Casing Ø800 mmon automatic flux core welder
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L- 2m
CasingØ 880 mm,
3. Casings and accessoriesCasing is designed to guide the tool and stabilise borehole walls. Its indication depends on outer diameter and length.
«PTC «ERDE TOOLS» has the capacity for batch production of casings from 426 mm up to 2,000 mm with Bauer, Leffer, KATO, and Casagrande (GL) connection types.
High-quality welding is guaranteed by a unique automatic flux core welder.
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Piling works 620 mm. Construction site of «KUMZ (2014)«
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BAUER casings
Casings and accessories
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Coupling
Wrench
O-ring
Casing screw (type I or type II)
Nipple
Thread ring
Conical ring
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Bauer casings technical data
Outer diameter D1, mm
Inner diameter D2, mm
Total double wall thickness, mm
Drilling tool diameter, mm
Number of conical and thread rings, pcs.
Casing screw, type
Key width, mm
620
750
800
880
1 000
1 180
1 300
1 500
1 800
2 000
540
670
720
800
920
1 100
1 220
1 400
1 700
1 880
40
40
40
40
40
40
40
50
50
60
520
650
700
780
900
1 060
1 180
1 350
1 650
1 830
8
10
10
10
10
12
12
12
16
12
I
I
I
I
I
I
I
II
II
III
40
40
40
40
40
40
40
60
60
90
1 650 1 550 50 1 500 12 II 60
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LEFFER casings
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Casings and accessories
Coupling Nipple
Wrench
O-ring
38S or 43S casing screw Thread ring
Conical ring
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600
620
640
700
720
750
800
880
900
1 000
1 080
1 180
1 200
1 300
1 500
1 800
2 000
520
540
560
620
640
670
720
800
820
920
1 000
1 100
1 120
1 220
1 420
1 720
1 910
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
45
500
520
540
600
620
650
700
780
800
900
980
1 060
1 080
1 180
1 380
1 650
1 850
8
8
8
8
8
10
10
10
10
10
10
12
12
12
18
20
20
38S
38S
38S
38S
38S
38S
38S
38S
38S
38S
38S
38S
38S
38S
38S
38S
43S
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
60
Leffer casings technical data
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Outer diameter D1, mm
Inner diameter D2, mm
Total double wall thickness, mm
Drilling tool diameter, mm
Number of conical and thread rings,
Casing screw, type
Key width, mm
Casings and accessories
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Japan casings
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Coupling Nipple
Wrench
Thread ring
Ñasing screw
Key width, mm
800
1 000
1 200
1 500
1 700
780
980
1 180
1 480
1 680
690
890
1 090
1 390
1 590
45
45
45
45
45
660
860
1 060
1 350
1 550
714
714
714
714
714
40
40
40
40
40
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Japan casings technical data
Nominal drilling diameter, mm
Outer diameter D1, mm
Inner diameter D2, mm
Total double wall thickness, mm
Drilling tool diameter, mm
Number of Casing screw,pcs.
Number of keys, pcs.
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Casings and accessories
CASAGRANDE GL casings
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Coupling
Nipple
Screw
Cover plate
Key
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Casagrande GL casings technical data
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Outer diameter D1, mm
Inner diameter D2, mm
Total double wall thickness, mm
Drilling tool diameter, mm
Number of strips, pcs.
Number of matching keys
Number of keys, pcs.
500
600
700
800
900
1 000
1 200
1 300
1 800
2 500
2 000
420
520
620
700
800
900
1 100
1 200
1 700
2 350
1 880
40
40
40
50
50
50
50
50
50
75
60
400
500
600
680
780
880
1 060
1 160
1 650
2 300
1 830
2
2
2
3
3
3
3
3
4
5
5
4 4
4 4
4 4
6 6
6 6
6 6
6 6
6 6
8 8
10 12
10 12
1 500 1 400 50 1 350 3 6 6
(inserts), pcs.
Casings and accessories
Outer diameter D1, mm
Inner diameter D2, mm
Flange thickness, mm
Drilling tool diameter, mm
Number of conical and thread rings, pcs.
Casing screw, type
Key width, mm
426
500
530
610
610
660
820
830
1 680
2 000
364
438
468
548
530
580
740
750
1 580
1 900
31
31
31
31
40
40
40
40
50
50
340
415
440
520
510 (500)
560 (550)
720
730
1 530
1 850
6
6
6
6
8
8
10
10
16
20
29S
29S
29S
29S
Type I
Type I
Type I
Type I
Type II
Type II
40
40
40
40
40
40
40
40
60
60
Custom casings technical data
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Casings and accessories
Casing adapters
Ø1000 mm
Casing drive
Casing clamp
Ø880 mm
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Casing shoes Ø880 mm with weld-on and replaceable teeth
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adapter
Casings and accessories
Casing clamps
Casing shoes
Casing drive adapter transfers the torque from the rotary drive to the top of the casing column. The casing drive adapter’s design depends on the diameter, type of drive, and type of casing joint.
Our Company also produces cardan joints and drive’s flanges for drilling rigs made by any manufacturer.
Casing clamp is used for holding the inserted casing inside the well. Dimensions of clamps correspond to the outer diameter of casings. Moreover, the clamps could be produced for two sizes at once 800/880 mm, 1000/1180 mm etc.
23Vertical turning lathe with CNC
Production facility of «PTC «ERDE TOOLS» LLC
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4. Augers
PSF-2 auger at our Company exhibition booth. STT 2013
Auger is a tool for drilling in soils above ground water level and rocks. Can be used with or without casings.
Auger indications depend on drilling diameter, type of cutting part, number of starts and kelly box sizes.
Auger drilling diameters depend on inner casing diameter.
«PTC «ERDE TOOLS» has the capacity to manufacture augers with diameters of 300 mm up to 1,850 mm for any drilling rigs with Kelly-boxes of 100*100 mm to 200*200 mm.
«PTC «ERDE TOOLS» manufactures CFA augers with any connection system and the diameter of 350 mm up to 1,350 mm, mixing augers for DSM (CSM) technology, 360 mm to 600 mm displacement tool for DDS (PDP, FDP) drilling, as well as any custom augers based on Customer’s sketches.
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Augers
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Rock double-start auger
Rock progressivedouble-start auger
Ø780mm
Ø780mm
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Designation Tooling Main application
SB
SB-2
SBF-K
SBF-2K
Augers
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Table of featured auger types
Type
of the cutting part
regular single-start auger
regular double-start auger
regular
regular
reinforced
reinforced
single
single
-
-
start
start
auger
auger
Flat tooth
Flat tooth
Standard flat pilot
Standard flat pilot
From soft to hard soils
From soft to hard soils
(groups 1
(groups 1
-
-
4 of soils and grounds)
4 of soils and grounds)
Reinforced flat tooth
and round shank chisel
Rock pilot
For drilling hard soils and average-
strength rock (groups 1-5 of soils
and grounds)
Reinforced flat tooth
and round shank chisel
Rock pilot
For drilling hard soils and average-
strength rock (groups 1-5 of soils
and grounds)
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SBF-KR
SBF-2KR
PSF-2
SBF-2KZ
Augers
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Designation ToolingType
of the cutting part
Table of featured auger types
single-start rock auger
double-start rock auger
double-start progressive rock auger (“predator”)
pilotless double-start rock auger
RSh 38/30-60L65/19
RSh 38/30-60L70/22
Rock pilot
From soft rock to regular
From soft rock to regular
rock (groups 4
rock (groups 4
-
-
7 of soils and
7 of soils and
grounds)
grounds)
RSh 38/30-60L65/19
RSh 38/30-60L70/22
Rock pilot
RSh 38/30-60L65/19
RSh 38/30-60L70/22
Rock pilot
From soft rock to regular
rock (groups 5-8 of soils and
grounds)
RSh 38/30-60L65/19
RSh 38/30-60L70/22
For drilling low to average hardness rock (category 6-8), especially suitable for fractured rocks
Main application
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5. Drilling buckets
Drilling bucket is a tool for drilling in all soil types below ground water level.
Bottom opening device is driven by either casing drive adapter or manual gripper assembly. Hinged structure of drilling bucket bottom makes unloading easy. Hollow-centered venting channel built into the drilling bucket ensures inflow of water or air below its bottom during extraction to prevent vacuum. Rotating bottom can be equipped with different types of chisels for drilling in different soils.
«PTC «ERDE TOOLS» has the capacity to manufacture drilling buckets with diameters from 300 mm up to 2,000 mm for any drilling rigs with kelly boxes of 100*100 mm to 200*200 mm.
KBF-KR Ø 780 mm
at our Company exhibition booth. STT 2013
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(drill buckets)
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Drilling buckets
KB
KB-2
From soft to hard soils
(groups 1-4 of soils and
grounds)
Table of featured drilling bucket types
Designation Type of the cutting part Tooling Main application
KBF-K
KBF-2K
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regular drilling bucket
regular double-start drilling bucket
Various types of flat teeth
Standard flat pilot
Various types of flat teeth
RSh 38/30-60L65/19
Rock pilot
For drilling hard soils and
average-strength rock
(groups 1-5 of soils and grounds)
regular reinforced drilling bucket
regular reinforced double-start drilling bucket
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KBF-KR
KBF-2KR
KB-L
Drilling buckets
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Table of featured drilling bucket types
Designation Type of the cutting part Main application
rock drilling bucket
doubledrilling bucket
drilling bucket with cleaning edge
RSh 38/30-60L65/19 From soft to regular rock
RSh 38/30-60L70/22
(groups 4-7 of soils
Rock pilot
and grounds)
Cleaning blade Used for downhole cleaning
Tooling
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Core barrel is a tool designed for drilling firm fractured rocks.
During operation the soil can accumulate in the core barrel body as a core; after barrel pulling out of the well the soil is tapped out through the windows in the body and the roof.
«PTC «ERDE TOOLS» has the capacity to manufacture core barrels with diameters of 350 mm up to 2,000 mm for any drilling rigs with kelly boxes of 100*100 mm to 200*200 mm.
Core cutters
Core barrels
Core barrel KRR Ø 780 mmat our Company exhibition booth. STT 2013
Core cutter is a tool designed for cutting holes through mass concrete and thick rocky soil layers. In the course of the work, soil in the form of a core can accumulate in the core cutter body; after cutter pulling out of the well, the soil is tapped out through windows in the body and roof.
6. Core barrels and cutters
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Core barrel KRR
Ø780 mm
Ø780 mm
Ø780 mm
Core barrel -
progressive KRRP
Ø1350 mm
Cross cutter KRRX
Ø780 mm
Core cutter KR Core cutter
with replacable teeth KRD
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Core barrels and cutters
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KRR
KRRP
KRRX
KRRC
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Core barrels and cutters
Table of featured core barrel types
Designation Type of the cutting part Tooling Main application
core barrel
progressive core barrel (”predator”)
cross cutter
core barrel with roller bits
RSh 38/30-60L65/19
RSh 38/30-60L70/22
Hard fractured rock (used for drilling ground of categories 5-9)
RSh 38/30-60L65/19
RSh 38/30-60L70/22
Hard fractured rock (used for drilling ground of categories 5-9)
RSh 38/30-60L65/19
RSh 38/30-60L70/22
Rock pilot
Hard fractured rock (used for drilling ground of categories 5-9)
Roller bit on a support
It is intended to cut annular holes in strong rock with density ranging from 100 to 250 MPa
36Pilling works Ø 620 mmCS «Kazachya» (2013)
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7. Belling buckets
Ø 1350/3000 mm
Belling bucket
Belling bucket is a tool designed for producing bored piles with enlarged base area into cohesive soils; can only be used with casings.
During operation the loosened soil enters open shell sections. The soil is removed through manually opened bottom. For equal enlargement and prevention of excessive soil shearing in the well, the bell opening is adjusted step by step.
«PTC «ERDE TOOLS» manufactures the following standard sizes of belling buckets: Ø 410/800 mm, Ø 520/1,200 mm, Ø 650/1,400 mm, Ø 700/1,500 mm, Ø 780/1,700 mm, Ø 900/2,000 mm, Ø 1,060/2,500 mm, Ø 1,350/3,000 mm, Ø 1,500/3,500 mm.
Belling bucket Ø1060/2500 mmat our Company exhibition booth. STT 2013
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The profile of the pile foot after enlargement
38Consrtuction site of «Zenit» Stadium, Saint Petersburg (2008)
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8. Chisels and
Chisel
Ø750 mm, 11 t
Hammer grab
Ø900 mm
Chisel is a tool for breaking down rocky soils up to grade 10 through free dropout. It is applied for cast-in-place piling installation by cable-tool drilling and crushing rock inclusions resistant to rotary drilling. Used in combination with a grab. The chisel is distinguished by profile geometry, a centering bucket, weight and length.
«PTC «ERDE TOOLS» designs and manufactures chisels of any design required by the customer weighing up to 15 tons.
Hammer grab is a tool designed to remove loose soil or rock pre-crushed by the chisel from well bottomhole; it is used at cable-tool drilling rigs. We also overhaul grabs of different purpose, manufacture scoops, elements and parts.
Chisels
Hammer grabs
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hammer grabs
40Concreting of Ø1500mm pile
on construction site of «Zenit» Stadium, Saint Petersburg (2008)
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9. Tremie equipment
«Zenit Stadium, Saint Petersburg(2008)
The tremie method is used for well concreting in water-logged soils as well as for concreting of building structures of any purpose where concrete delivery height (free dropout) exceeds 3 meters in order to avoid concrete mixture segregation.
Standard tremie pipes diameters are 219 mm, 245 mm, and 325 mm. Any other diameters are also manufactured on client’s request.
The volume of the tremie funnel depends on well depth, its diameter, and minimal volume of the first concrete batch, as well as on displaced fluid volume; it equals 0.2 to 3 m.
The tremie set includes a tremie funnel, tremie pipes with length of 1 to 6 m, a tremie holder, a lifting cap and spare parts.
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Tremie equipment
Lifting capTremie funnel
Tremie pipe
Ø325 mm - 1 m
Tremie pipe
Tremie cassette
Wire
Ø325 mm - 2 m
Tremie holder
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Unit is a platform-mounted lifting gear. The platform is installed on the elements of the foundation pile with a crane. The unit’s two winches carry out lifting and hoisting operations.
The complete UVPT 55 unit includes a rack of 12 concreting pipes 4.5 m long each, a string tip designed to prevent pipe string gripping on pile reinforcing cage elements, and a lifting link for reliable locking of tremie pipe to the winch.
UVPT 55
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UVPT 55
Basic specifications of UVPT 55
Load capacity, kg 6400
Pipelifting/lowering speed, m/min 7.5
Speed of pipe transfer from cassette to pile, s 5
Weight of rig with a set of tremie pipes 7000
Rated power of hoist’s electric motor, kW 11
Width, mm 2500
Length, mm 5500
Height above pile cut-off, mm 6900
Tremie equipment
44UVPT 55
Unit functionality:
- extracting tremie pipes from the rack and transferring them to the support frame for string assembly;
- sinking the pipe string into the pile;
- stabilising the string for concreting;
- lifting the string during concreting;
- dismantling the string and transferring the pipes to the rack.
Tremie pipes are handled with the lifting link. The unit is equipped with height-adjustable supports. After centering on the pile the platform must be put into horizontal position by a crane, and platform supports must be adjusted by resting them on foundation pile elements.
Based on the terms of reference agreed upon with the Customer, our experts will promptly design and manufacture tremie pile concreting units of other sizes and with other design features.
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Tremie equipment
45Design bureau of «PTC «ERDE TOOLS» LLC
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10. Wear and
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spare parts
Spare parts for casings and drilling tools
Spare parts comprise all cutting and coupling components of the drilling tools and casings: flat teeth, reinforced flat teeth, round shank chisels, standard flat pilots or rock pilots, casing screws, rings, etc.
Each worn out tooth, chisel or pilot must be completely replaced. If a rock pilot’s condition is satisfactory, it can be restored at the site of operations.
Upon request, we can manufacture coupling components of casings produced by any manufacturer, as well as cutting pieces of drilling tools with any geometry and parameters.
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Spare parts.
For drilling tools
Square shank Reinforced square Flat tooth Clip of a flat Reinforced round Cylindrical holder
flat tooth shank flat tooth holder tooth shank flat tooth of a flat tooth
Large core barrel weld-on tooth
Cylindrical holder of a round shank chisel
Round shank chisel holder with bracket
Small core barrel weld-on tooth
RSh 38/30-60L65/19
RSh 38/30-60L70/22
Roller bit on a support
Flat pilot Pilot's bolt with washer
Pilot's socket Four-tooth rock pilot
Three-tooth rock pilot
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Spare parts.
For casings and casing adapters
Casing adapter slide lock
Casing adapter clip
Casing adapter lock
Casing key (Type I, 40x60 mm) (Type II, 60x150 mm)
Conical ring (different for each diameter of casing)
Thread ring (different for each diameter of casing)
Thread ring Casing screw
Casing screw 40 (Type I, for casings ∅620-1300 mm)
Casing screw 50 (Type II, for casings ∅1500 mm)
Casing wrench
Weld-on tooth
Cover plate CASAGRANDE
Key CASAGRANDE Replaceable tooth
Replaceable tooth holder
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11. Contacts
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Production facility of «PTC «ERDE TOOLS» LLC
Malafeeva Valentina
Export department, «PTC «ERDE TOOLS LLC
Russia, Yekaterinburg st. Lenina 69/7, of. 366Tel: +7(343) 379 08 24
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