++catalogo dipaco cat sleeve metering - april 2010++

7/17/2019 ++CATALOGO DIPACO Cat Sleeve Metering - April 2010++

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April 2010 1CATERPILLAR SLEEVE METERING

DIPACO DIESEL PARTS - USA

105 East Parr Blvd. Reno, NV 89512 USA

Telephone: (775) 329-7511 Fax: (775) 329-9740 E-Mail: [email protected] Internet: www.dipaco.com

DIPACO Parts Catalog For

CATERPILLAR SLEEVE METERING

DIPACO

PARTS CATALOG 3208 / 3300 / 3304 / 3306

Updated April 2010



April 20102 2 CATERPILLAR SLEEVE METERING

INTRODUCTION

An Employee Owned Company

ADDRESS

DIPACO, Inc.105 East Parr Boulevard

Reno, Nevada 89512 USA

Phone: (775) 329-7511

Fax: (775 329-9740

Toll Free Phone: (800) 648-4720

Toll Free Fax: (888) 320-7761

E-Mail: [email protected]

Internet: www. dipaco.com | www.dtechproducts.com

WHAT WE OFFER• Proiding quality fuel inection parts since 1948

• Compreensie arranty

• Competitie pricing

• Excellence in customer serice

• Company representation before and after sales

• Multi-skilled staff

• Extended trading ours

• Toll free pone and fax ordering

• Full tecnical support

• Quality commitment• Superior quality inentory

• Same day sipping

INFORMATIONCopyrigt

DIPACO, Inc. 2010. No part of tis

publication may be reproduced in any

form by any means itout ritten

permission.

Tis catalog is for reference purposes

only. DIPACO assumes no

responsibility or liability for any errors

or inaccuracies tat may appear in tis

publication. All mention of OEM names

and part numbers are for reference

only.

Tis catalog is in digital format to allo for

continuous updating as we add additional

parts. For current part aailability, please

consult our current price list or contact

DIPACO or your DIPACO distributor.



April 2010 3CATERPILLAR SLEEVE METERING

SUBJECT PAGE

3208 Fuel Pump .....................................................................................................................Section 1Camshaft ............................................................................................................................................1-1

Plunger And Barrel ............................................................................................................................. 1-3

Governor ............................................................................................................................................1-5

3304 / 3306 Fuel Pump ..........................................................................................................Section 2

Camshaft ............................................................................................................................................ 2-1

Plunger And Barrel ............................................................................................................................. 2-3

Governor ............................................................................................................................................2-5

Air Fuel Ratio..........................................................................................................................Section 3

All Pumps ........................................................................................................................................... 3-1

Primer Pump / Torque Control / Solenoid ........................................................................... Section 4

All Pumps ...........................................................................................................................................4-1

Pump Mounting Parts .........................................................................................................................4-3

Gasket Kits And Miscellaneous Kits ................................................................................... Section 5

All Pumps ........................................................................................................................................... 5-1

3300 Nozzles / 3208 Pencil Nozzle / 7000 Series Injectors ................................................ Section 6

3300 Nozzles ...................................................................................................................................... 6-1

3208 Pencil Nozzle & 7000 Series Injectors ...................................................................................... 6-2

TABLE OF CONTENTS



April 20101CATERPILLAR SLEEVE METERING

3 4

87 9

11

12

1013

15

14

17 18 19 20 21

22

23

24

26

27

28

2931

32

3433

2

1

16

65

30

35 36

414039

3837

4645

4443

5049

4847

51

52

53 565554

5857

42

25

S e c t i o n

1

3208 SLEEVE METERING FUEL PUMP

Pump Body - Camsaft



April 2010 2

DESCRIPTIONPARTREF DESCRIPTIONPARTREF QTYQTY


46 4N0527 OVERFUELING SPRING 1

47 4N0434 RISER 1

- DPE17219 RISER BEARING & WASHER KIT -

48 4N2927 THRUST WASHER 2

49 7M7219 BEARING 1

50 4N2953 RETAINING CLIP 1

51 4N3779 KEY 1

52 4N0511 WEIGHT DOWEL 3

53 4N1723 WEIGHT CARRIER SHIELD 1

- DPE32180 WEIGHT CARRIER & CAPSCREW KIT -

54 8N2662 BOLT 3

55 8N2663 WEIGHT CARRIER 1

- DPE32185 GOVERNOR REPAIR KIT -

- 8N2662 BOLT 3 - 8N2663 WEIGHT CARRIER 1

- 4N0511 WEIGHT DOWEL 3

56 4N0425 GOVERNOR WEIGHT 3

57 9L6542 CAMSHAFT TYPE NA-1 160 1

57 9N3751 CAMSHAFT TYPE NA-2 NA-3 160 1

57 7C1507 CAMSHAFT TYPE NA-4 17.50 1

57 9N5858 CAMSHAFT TYPE T-1 T-2 T-3 150 1

(EXCEPT CALIFORNIA)

57 1W6738 CAMSHAFT TYPE T-1 80 1

57 7W5480 CAMSHAFT T-2 100 1

57 7W6831 CAMSHAFT TYPE T-3 12.50 1

57 4W6737 CAMSHAFT TYPE T-4 180 1

57 4N4313 CAMSHAFT-TURBO 8.5 1

57 9N5858 CAMSHAFT-TURBO 15.0 1 58 9N5822 THRUST BEARING 1

*NOTE: OUTER GOVERNOR SPRING

COLOR CODE

1W4793 PURPLE-PURPLE

1W4925 PURPLE

1W6804 PINK-PINK-PINK

2W9003 YELLOW-YELLOW

4N5659 PINK-WHITE

4N5661 WHITE-WHITE 4N6119 GREEN-GREEN-GREEN

4N9226 GREEN-GREEN

6N2129 PINK-PINK

6N2132 GREEN

7N3807 PINK

9L6508 YELLOW

**NOTE: INNER GOVERNOR SPRING

COLOR CODE

4N5663 PINK

- 7W6335 FRONT CAMSHAFT BUSHING 1

(SEE PAGE 1-3 AND 1-4)

- 8N0628 REAR CAMSHAFT BUSHING 1

(SEE PAGE 1-3 AND 1-4)

1 4N0556 GASKET 1

2 4N2333 PIN 1

3 4N3713 SEAL 1

4 4N0938 SHAFT 1

5 4N0532 GASKET 1

6 4N0531 COVER 1

7 6L1756 BOLT 2

8 6N0343 STUD 1

9 4N9150 DEFLECTOR 2

9 9N5821 DEFLECTOR-TURBO 2 10 4N0940 LEVER 1

11 124-5942 SHAFT 1

12 6D3031 CAPSCREW 4

13 4N0941 LEVER 1

14 8N0984 PIN 0.125” 8

14 8N0977 PIN 0.094”

15 4N0505 GASKET 1

16 0S1615 BOLT 7

17 3J7354 O RING 1

18 9S4182 PLUG 1

19 8H3127 CAPSCREW 2

20 9S9332 ELBOW 1

21 124-5939 COVER 1

22 2M5471 BOLT 2 23 7N1359 INLET FLANGE ASSEMBLY 1

24 4N3088 GASKET 1

25 7N1364 CHECK VALVE FLANGE ASSEMBLY 1

26 7E5346 CHECK VALVE 1

27 4N0975 GASKET 1

28 4N0605 SPRING 1

29 4N1767 FUEL BYPASS VALVE 1

30 4N0595 GASKET 1

31 6N1716 VALVE 1

32 3J7354 O RING 1

33 2D6392 O RING 2

34 4N1826 DOWEL 2

35 4N4276 SPRING SEAT 1

36 - OUTER GOVERNOR SPRING 1

(*SEE NOTE) 37 4N5482 WEIGHT CARRIAGE SHAFT 1

38 - INNER GOVERNOR SPRING 1

(**SEE NOTE)

39 4N9019 DOWEL 1

40 4N6404 RETAINER RING 1

41 4N6406 SPACER 1

42 4N6407 SPOOL 1

43 4N6408 PISTON ASSEMBLY 1

44 6N2517 DASHPOT SPRING 1

45 2W5623 SEAT 1

S e c t i on

1

QTYDESCRIPTIONPARTREF


Pump Body - Camsaft




19

20

212223

16 1817

1

2

3

4

5

6

7

8

9

10

11

13

12

24

25

27

26

S e c t i o n

1


Plunger And Barrel - Front Cover



April 2010 4



1 7W8120 RETAINER 8

2 6F6672 O RING 8

3 7W8039 BONNET (LOW VOLUME) 8

- 7C9966 SPHERICAL INSERT 1

3 4N0209 BONNET (HAT-CHECK VALVE) 8

3 8N1417 BONNET (RFC & ORFC CHECK VALVES) 8

4 4N0224 CLIP 8

5 9L9424 SPRING (HAT-CHECK VALVE) 8

5 8N1415 SPRING (RFC & ORFC CHECK VALVES) 8

6 9B1320 CHECK VALVE (HAT-SMOOTH) 8

6 7N5148 CHECK VALVE (HAT-SCRATCHED) 8

6 8N1414 CHECK VALVE (RFC) 8

6 1W6987 CHECK VALVE (ORFC) 8

7 6N7527 P & B 8.0 MM (NA) 8 7 1W3010 P & B 8.5 MM (TURBO) 8

7 142-2818 P & B 9.0 MM

8 8N1317 LIFTER (NA-1 CAMSHAFT) 8

8 6N6794 LIFTER (NA-2/3/4 CAMSHAFT) 8

8 9N5817 LIFTER (TURBO) 8

9 4N2685 ROLLER (NA) 8

9 9N5827 ROLLER (TURBO) 8

10 9N5862 SPRING 8

11 4N2728 RETAINER 8

12 8N0628 REAR CAMSHAFT BUSHING 1

13 7W6335 FRONT CAMSHAFT BUSHING 1

14 4N0429 DRIVE GEAR 1

15 4N0406 IDLER GEAR 1

16 5M6509 O RING 1 17 8H9804 SHAFT 1

18 4N1132 TRANSFER HOUSING 1

19 9F6641 BOLT 4

20 4N2954 HUB 1

21 8S6814 DOWEL 1

22 4N1584 SEAL 1

23 4N0636 SEAL 1

24 9M9729 MOUNTING O RING 1

25 1P4001 OUTLET FITTING 1

26 9S9332 ELBOW 1

27 3L5987 COVER 1

28 6L5773 GASKET 1

NOTE: SEE PRODUCT BULLETIN

FI-38 FOR LIFTER APPLICATION INFORMATION.

S e c t i on

1






S e c t i o n

1

2425

27

26

28

29

30

32

34

35

36

1 2

3

4

5

7

6

9

10

11

21

22

23

12

13 14 15 16

1718

1920

33

31

33

8


Goernor Assembly



April 2010 6



1 1D4716 NUT 1

2 4N2708 BOLT 1

3 9M1311 NUT 1

4 6L3921 WASHER 1

5 6N4176 SETSCREW 1

6 031-0214 BOLT A/R

7 2M7819 RETAINER CLIP 1

8 4N0443 PIN-LOAD STOP 1

9 4N0445 LEVER 1

10 4N0523 DOWEL 1

11 2D6392 O RING 1

12 4N0528 SHAFT 1

13 3H0442 O RING 1

14 4N9828 CONTROL SHAFT ASSEMBLY 1 15 4N3922 CROSSOVER LEVER CONTROL 1

16 2N2658 SCREW 10

17 4N0563 CROSSOVER LEVER 1

18 9N5820 P&B CONTROL LEVER 8

19 124-5941 CONTROL SHAFT 2

20 128-7347 RISER LEVER 1

21 4N2333 DOWEL 1

22 8N3946 GOVERNOR HOUSING 1

- 9Y4966 CHECK VALVE 1

23 8S6814 DOWEL 2

24 2D6392 O RING 1

25 6N7523 WASHER 1

26 3J7354 O RING 1

27 1D4533 BOLT 3 28 9S4182 PLUG 1

29 8F8178 BOLT 1

30 2A4781 BOLT 3

31 8N3945 BUSHING 2

32 2W4037 SEAL 1

33 4N3329 WASHER 2

34 7C6202 LEVER 1

- 7C6201 LEVER SEAT 1

35 4N2773B THROTTLE SHAFT 1

(*SEE NOTE)

36 4N2773 THROTTLE SHAFT ASSEMBLY 1

* NOTE: THROTTLE SHAFT

A WORN SHAFT CAN BE PRESSEDOUT OF THE PLATE AND A NEW

DIPACO SHAFT PRESSED IN.

ORDER PART NUMBER D4N2773B.

S e c t i on

1


Goernor Assembly




S e c t i o n

2

26 27 28 29 30 1 2 43

5 76 8 109 11

12

13

16

15

14

171819202124 2 3 2225

3 1 32 3 3 3 4 3 5

36

37

57

5552 53 54

38

43

4241

4039

4 4 45 4 6

47 51504948

56

58

59

3304/3306 SLEEVE METERING FUEL PUMP

Pump Body - Camsaft



April 2010 2



S e c t i on

2

1 6N0248 SHAFT ASSEMBY - LONG 1

1 4N4320 SHAFT ASSEMBLY - SHORT 1

2 9S8597 SPRING 1

3 - TORQUE CONTROL GROUP 1

4 4N2333 PIN 1

5 - FUEL INJECTION PUMP GROUP 1

6 9F7022 BOLT 2

7 9F6580 BOLT 2

8 4N5490 BASE ASSEMBLY 1

9S4167 STUD 1

9 4N7572 ELBOW 1

10 4N9337 GASKET 1

11 8S4710 BOLT 1

12 6D0238 VALVE ASSEMBLY 1 13 9S4167 STUD 1

14 4N1826 DOWEL 1

15 2D6392 SEAL 1

16 5J5314 BOLT 4

17 1P4001 FITTING 1

18 9S4180 PLUG 1

19 4J7533 SEAL 1

20 6N2810 CHANNEL 1

21 4N4431 GASKET 1

22 0S1616 BOLT - 3304 11

22 0S1616 BOLT - 3306 13

23 4N4350 COVER - 3304 1

23 4N4351 COVER - 3306 1

24 4N9056 GASKET - 3304 1 24 4N9057 GASKET - 3306 1

25 4N5481 STUD 1

26 6N7375 ADAPTER ASSEMBLY (7N3096) 1

27 3N2820 LEVER ASSEMBLY 1

7L4993 DOWEL 1

28 3N2813 SEAL 1

29 2W1626 GASKET 1

30 9N0967 SPRING 1

31 4N9467 BEARING 2

32 3N2815 SHAFT 1

33 7L4993 DOWEL 1

34 3N2824 LEVER ASSEMBLY 1

35 2N2658 BOLT 1

36 7N3096 BASE 1

37 4N4276 SPRING SEAT 1 38 - OUTER GOVERNOR SPRING 1

(*SEE NOTE)

39 4N9018 WEIGHT CARRIER SHAFT 1

40 - INNER GOVERNOR SPRING 1

(**SEE NOTE)

41 4N9019 DOWEL 1

42 4N6404 RETAINING RING 1

43 4N6406 SPACER 1

44 4N6407 SPOOL 1

45 4N6408 PISTON ASSEMBLY 1

46 6N2517 DASHPOT SPRING 1

47 2W8623 SEAT (4N5579) 1

48 4N0527 OVERFUELING SPRING 1

49 4N0434 RISER 1

50 DPE17219 RISER BEARING & WASHER KIT 1

- 4N2927 THRUST WASHER 2

- 7M7219 BEARING 1

51 4N2953 RETAINING SPRING 1

52 4N1723 WEIGHT CARRIER SHIELD 1

- DPE32180 WEIGHT CARRIER & CAPSCREW KIT -

53 8N2662 BOLT 3

54 8N2663 WEIGHT CARRIER 1

- DPE32185 GOVERNOR REPAIR KIT -

- 8N2662 BLOT 3 - 8N2663 CARRIER 1

55 4N0425 GOVERNOR WEIGHT 3

56 4N0511 WEIGHT DOWEL 3

57 6N6567 CAMSHAFT - 3304 1

57 4N4313 CAMSHAFT - 3306 1

58 4N3779 KEY 1

59 9N5822 THRUST BEARING 1

*NOTE: OUTER GOVERNOR SPRING COLOR CODE

1W4793 PURPLE-PURPLE

1W4925 PURPLE

1W6804 PINK-PINK-PINK

2W9003 YELLOW-YELLOW

4N5659 PINK-WHITE

4N5661 WHITE-WHITE

4N6119 GREEN-GREEN-GREEN

4N9226 GREEN-GREEN

6N2129 PINK-PINK

6N2132 GREEN

7N3807 PINK

9L6508 YELLOW

**NOTE: INNER GOVERNOR SPRING COLOR CODE

4N5663 PINK


Pump Body - Camsaft




S e c t i o n

2

2

3

4

5

6

7

1

8

9

10

3

11

12

13

18

17

16

15

14

22

21

20

19



24 /

23



April 2010 4



S e c t i on

2

1 6N7527 PLUNGER & BARREL 8.0 MM (NA) 4/6

1 1W3010 PLUNGER & BARREL 8.5 MM (TURBO) 4/6

2 4N0209 BONNET 4/6

3 6F6672 O RING 4/6

4 7W8120 RETAINER 4/6

5 9B1320 CHECK VALVE 4/6

6 4N0224 CLIP 4/6

7 9N5862 SPRING 4/6

8 4N2728 RETAINER 4/6

9 8N1317 LIFTER 4/6

9 6N6794 LIFTER (NA-2, NA-3, NA-4) 4/6

9 9N5817 LIFTER (TURBO) 4/6

10 4N2685 ROLLER 4/6

11 9N5820 P & B CONTROL LEVER 4/6

12 2N2658 SCREW 4/6 13 9L6863 BODY ASSEMBLY - FRONT COVER 1

14 4N0636 SEAL 1

15 4N2954 SLEEVE 1

16 4N1584 SEAL 1

17 8S6814 DOWEL 1

18 4N0429 GEAR (15 TEETH) 1

19 4N3779 KEY 1

20 8H9804 SHAFT 1

21 4N0406 GEAR (10 TEETH) 1

22 5M6509 O RING 1

23 2H3934 PUMP MOUNTING O-RING 1

24 9L9424 CHECK VALVE SPRING 1






S e c t i o n

2

10 11

12

22 20

19

18

17

16

15

13 14

SECTION B-B

21

SECTION A-A

89

654321

7

2423

SECTION C-C

42

48

47

50

41 44 45

49

43 46

A B

B

A

C

C

26 27 28 29

25

30 31 32

34 33

353637

383940


Governor

51



April 2010 6



S e c t i on

2

1 4N1881 LEVER 1

2 9L8571 DOWEL 1

3 8F5368 WASHER 1

4 6N5482 PLATE 2

5 4N0687 COVER ASSEMBLY 1

6 2W4037 SEAL 1

7 0S1616 BOLT 4

8 4N0402 GASKET 1

9 9S8601 PIN 1

10 4N0528 SHAFT 1

11 128-7347 SHAFT ASSEMBLY 1

12 2M7819 RING 1

13 3H0442 SEAL 1

14 4N0508 GASKET 1 15 2M5471 BOLT 2

16 134-3857 COVER ASSEMBLY 1

17 6N0412 MACHINE SCREW 1

- 4B2042 NUT 1

- 3B4501 LOCKWASHER 1

- 1P7326 WASHER 1.52MM (.060 IN) THICK 1

- 8F1326 WASHER .813MM (.032 IN) THICK 1

18 2P3200 BOLT 1

19 1J9671 SEAL 1

20 4N0523 DOWEL 1

21 2D6392 SEAL 1

22 4N0445 LEVER 1

23 4N1767 VALVE 1

24 4N0605 SPRING 1 25 2W4037 SEAL 1

26 4N0927 SHAFT ASSEMBLY 1

27 4N0260 SEAL 2

28 6N2578 BEARING 1

29 4N6547 HOUSING ASSEMBLY 1

30 4N2333 DOWEL (4M0058) 1

31 - DASHPOT ASSEMBLY

(SEE CAMSHAFT VIEW PAGE 2-1)

32 4N0572 SHAFT ASSEMBLY 1

33 7E5346 VALVE ASSEMBLY 1

34 8N0984 PIN 6

35 8S6814 DOWEL 2

36 9S4180 PLUG 1

37 4J7533 SEAL 1

38 4N9018 SHAFT 1 39 5M6214 PLUG 1

40 4N0260 SEAL 1

41 4N0116 GUIDE 1

42 9S8632 SPRING 1

43 1P9925 BOLT 6.35 CM (2.50 IN) LONG 1

43 2A4781 BOLT 6.99 CM (2.75 IN) LONG 1

43 3B8695 BOLT 8.89 CM (3.50 IN) LONG 1

44 1P9925 BOLT 6.35 CM (2.50 IN) LONG 1

44 2A4781 BOLT 6.99 CM (2.75 IN) LONG 1

44 3B8695 BOLT 8.89 CM (3.50 IN) LONG 1

45 4N0594 GASKET 1

46 6N7523 WASHER 1

47 1P9925 BOLT 6.35 CM (2.50 IN) LONG 1

47 2A4781 BOLT 6.99 CM (2.75 IN) LONG 1

47 3B8695 BOLT 8.89 CM (3.50 IN) LONG 1

48 1P2497 BOLT 1

49 4N5578 COVER 1

- 4N0049 GASKET 1

50 4N0054 SCREW 1

- 5B3180 NUT 1

51 4N0594 GASKET 1


Governor




1

4

5

6

7

8

9

2 3

10

S e c t i o n

2

11

12 1413 15 16 17

18

19

202122


Governor



April 2010 8



1 2A0762 BOLT 4

2 4N0117 GASKET 2

3 4N8507 COVER 2

4 6L5773 GASKET 1

5 4N0444 SPACER (THROTTLE SHAFT) 1

6 4N4366 SPRING (DETENT) 1

7 4N8179 PIN (DETENT) 1

8 4L3776 BOLT 1

9 9S4191 PLUG 1

10 3J1907 SEAL 1

11 1P9925 BOLT 6.35 CM (2.5 IN.) LONG 1

12 4N1881 LEVER 1

13 9L5871 DOWEL 1

14 2A4781 BOLT 6.99 CM (2.75 IN.) LONG 1 15 8F5368 WASHER 1

16 6N5482 PLATE 2

17 4N0687 COVER ASSEMBLY 1

18 2W4037 SEAL 1

19 0S1616 BOLT 4

20 4N0402 GASKET 1

21 9S8601 PIN 1

22 3B8695 BOLT 8.89 CM (3.50 IN.) LONG 1

S e c t i on

2


Governor




S e c t i o n

3

A

A

9

1011

14

15

16

1713

12

2 3 4 5 6 7

8

1

SLEEVE METERING FUEL PUMPS

Air Fuel Ratio



April 2010 2



S e c t i on

3

1 6L5764 COVER 1

2 6L5766 GASKET 1

3 6N1606 SPRING 1

4 6L5769 WASHER 1

5 6N1603 HOUSING ASSEMBLY 1

6 6N0968 SPRING 1

7 6L5773 GASKET 1

8 9N0866 BOLT 1

9 4S7458 DIAPHRAGM 1

10 5S6120 RETAINER ASSEMBLY 1

11 6L5767 COVER 1

12 6N7523 WASHER 3

13 2N5919 BOLT 3

14 6N7523 WASHER 2 15 4F7957 BOLT 2

16 5S6120 RETAINER ASSEMBLY 1

17 6L5767 COVER 1


Air Fuel Ratio




S e c t i o n

4

2

3

7

6

5

4

11

12

13

14 15

19

18

17

16

1

10

9

8

2

3

7

6

5

4

11

12

13

14 15

19

18

17

16

1

SOLENOID ASSEMBLYPRIMER PUMP

TORQUE CONTROL


Primer Pump / Torque Control / Solenoid




S e c t i o n

4


Pump Mounting Parts

3

2

1



April 2010 4




Pump Mounting Parts

1 9M9729 O-RING 1

2 9L6925 FASTENER KIT -

- 7F5634 CAPSCREW 1

- 1A9579 BOLT 1

- 125-1414 SPACER 2

3 8M5260 O-RING 1

3 8M8157 O-RING 1

S e c t i on

4




S e c t i o n

5


Gasket Kits

PART NUMBER DESCRIPTION APPLICATIONDPE3208 ...................... GASKET KIT ....................................................................................................................3208

DPE3208A .................... OVERHAUL GASKET KIT ............................................................................................... 3208

DPE3208OH ................. OVERHAUL GASKET KIT ............................................................................................... 3208

DPE3208OHS .............. SUPER OVERHAUL GASKET KIT.................................................................................. 3208

DPE3208PM ................. PUMP MOUNT GASKET KIT .......................................................................................... 3208

DPE3300SL .................. SLEEVE METERING GASKET KIT ...................................................................3300 SERIES

DPE3300SLOH ............ SLEEVE METERING OVERHAUL GASKET KIT ..............................................3300 SERIES

DPE3300SLOHS .......... SLEEVE METERING SUPER OVERHAUL GASKET KIT.................................3300 SERIES

DPE3300SLPM ............ SLEEVE METERING PUMP MOUNT GASKET KIT .........................................3300 SERIES

DIPACO has developed special gasket kits and overhaul gasket kits for Caterpillar fuel pumps.

These kits are designed to contain all of the gaskets, seals, o-rings, and other items you need to

work on any fuel pump within the applicable series. These kits eliminate the need for a fuel shop to

stock numerous different versions of gasket kits for one fuel pump series, saving the fuel shop time

and money. Kit contents can be found on the following pages.



April 2010


2



DPE3208 GASKET KIT FOR 3208 NA

- D9N2535 GASKET 2

- D8M8157 O-RING 2

- D8M5260 O-RING 1

- D6L5773 GASKET 1

- D6L5766 GASKET 1

- D6F6672 O-RING 8

- D5M6509 O-RING 1

- D4N3713 SEAL 1

- D4N3088 GASKET 1

- D4N1767 FUEL VALVE 1

- D4N1584 SEAL 1

- D4N0975 GASKET 1

- D4N0636 SEAL 1 - D4N0532 GASKET 1

- D4N0508 GASKET 1

- D4J7533 O-RING 1

- D3J7354 O-RING 3

- D3J1907 SEAL 1

- D3H0442 O-RING 1

- D2W4037 SEAL 1

- D2W1706 GASKET 1

- D2D6392 O-RING 5

- D1S9799 SEAL O-RING 1

- D1P0436 GASKET 1

- D1J9671 O-RING 7

- D4N0595 GASKET 1

- D4N0556 GASKET 1 - D4N0505 GASKET 1

DPE3208A GASKET KIT FOR 3208 TURBO

- D9N2435 GASKET 1

- D8M8157 O-RING 1

- D8H2778 SEAL RING 1

- D6L5773 GASKET 1

- D6L5766 GASKET 1

- D6F6672 O-RING 8

- D5M6509 O-RING 1

- D4N3713 SEAL 1

- D4N3088 GASKET 1


- D4N1584 SEAL 1

- D4N0975 GASKET 1 - D4N0636 SEAL 1

- D4N0532 GASKET 1

- D4N0595 GASKET 1

- D4N0556 GASKET 1

- D4N0508 GASKET 1

- D4N0505 GASKET 1

- D4N0117 GASKET 1

- D4J7533 O-RING 1

- D3J7354 O-RING 5

- D3J1907 SEAL 1

- D3H0442 O-RING 1

DPE3208A GASKET KIT FOR 3208 TURBO

(CONTINUED)

- D2W4037 SEAL 1

- D2W1706 O-RING 1

- D2J0157 O-RING 1

- D2D6392 O-RING 4


- D1P0436 GASKET 1

- D1J9671 O-RING 14

- D4S7458 DIAPHRAGM 1

- D2W9747 GASKET 1

DPE3208OH GASKET KIT FOR 3208 NA & TURBO

- DPE3208PM PUMP MOUNT KIT 1 - D9N2435 GASKET 2

- D8M8157 O-RING 2

- D8M5260 O-RING 1

- D7W6335 CAMSHAFT BUSHING 1

- D7E5346 VALVE 1

- D6N1716 VALVE 1

- D6L5773 GASKET 1

- D6L5766 GASKET 1

- D6F6672 O-RING 8

- D5M6509 O-RING 1

- D4N3779 DRIVE GEAR KEY 1

- D4N3713 SEAL 1

- D4N3088 GASKET 1

- D4N2954 DRIVE SLEEVE 1 - D4N1767 FUEL VALVE 1

- D4N1584 SEAL 1

- D4N0975 GASKET 1

- D4N0636 SEAL 1

- D4N0605 FUEL VALVE SPRING 1

- D4N0595 GASKET 1

- D4N0556 GASKET 1

- D4N0532 GASKET 1

- D4N0508 GASKET 1

- D4N0505 GASKET 1

- D4J7533 O-RING 1

- D3J7354 O-RING 3

- D3J1907 SEAL 1

- D3H0442 O-RING 1

- D2W4037 SEAL 1 - D2W1706 GASKET 1

- D2D6392 O-RING 5


- D1P0436 GASKET 1

- D1J9671 O-RING 7

DPE3208OHS SUPER OvERhAUL GASKET KIT

FOR 3208 NA & TURBO

- DPE3208PM PUMP MOUNT KIT 1

- DPE17219 BEARING ASSEMBLY 1

- D9N5822 THRUST WASHER 1


Gasket Kits

S e c t i on

5




DPE3208OHS SUPER OvERhAUL GASKET KIT

FOR 3208 NA & TURBO (CONTINUED)

- D9N2435 GASKET 2

- D8N0628 CAMSHAFT BEARING 1

- D8M8157 O-RING 2

- D8M5260 O-RING 1


- D7E5346 VALVE 1

- D6N1716 VALVE 1

- D6L5773 GASKET 1

- D6L5766 GASKET 1

- D6L3921 SEAL 1

- D6F6672 O-RING 8

- D5M6509 O-RING 1 - D4N3779 DRIVE GEAR KET 1

- D4N3713 SEAL 1

- D4N3088 GASKET 1

- D4N2954 DRIVE SLEEVE 1

- D4N2953 RISER BEARING RING 1


- D4N1723 GOVERNOR WEIGHT SHIELD 1

- D4N1584 SEAL 1

- D4N0975 GASKET 1

- D4N0636 SEAL 1


- D4N0595 GASKET 1

- D4N0556 GASKET 1


- D4N0505 GASKET 1

- D4J7533 O-RING 1

- D3J7354 O-RING 3

- D3J1907 SEAL 1

- D3H0442 O-RING 1

- D2W4037 SEAL 1

- D2W1706 GASKET 1

- D2D6392 O-RING 5


- D1P0436 GASKET 1

- D1J9671 O-RING 7

DPE3208PM PUMP MOUNTING GASKET KIT

FOR NA & TURBO - D9N2064 HOSE ASSEMBLY

- CUT 1-21” 1

- CUT 1-23” 1

- CUT 1.27” 1

- D9M9729 O-RING 1

- D9L7630 GASKET 2

- D8M8157 O-RING 1

- D8M5661 O-RING 1

- D8M5260 O-RING 1

- D5P0547 TACH DRIVE SEAL 1

- D4N0532 GASKET 1

DPE3300SL SLEEVE METERING OVERHAUL

GASKET KIT FOR 3304 / 3306

- D9F5940 GASKET 1


- D7F8607 O-RING 1

- D6N2843 GASKET 1

- D6L5773 GASKET 1

- D6L5766 GASKET 1

- D6H9691 O-RING 1

- D6F6672 O-RING 12

- D5M6509 O-RING 1

- D5F9144 O-RING 1

- D4N9337 GASKET 1



- D4N1584 SEAL 1

- D4N0636 SEAL 1

- D4N0508 GASKET 1

- D4N0403 GASKET 2

- D4N0260 SEAL 2

- D4N0159 GASKET 1

- D4N0117 GASKET 2

- D4N0049 GASKET 1

- D4M8303 O-RING 1

- D4J7533 O-RING 2

- D3N2813 SEAL 1

- D3J1907 SEAL 4 - D3H0442 O-RING 1

- D3D4004 QUAD RING 1

- D2W4037 SEAL 2

- D2M9780 O-RING 1

- D2D6392 O-RING 3

- D1P0436 GASKET 1

- D1J9671 O-RING 2

- D117-0287 GASKET 1

- D4N9057 GASKET 1

- D4N9056 GASKET 1

- D4N1553 GASKET 1

- D4N1551 GASKET 1

- D4N0594 GASKET 1

- D4N0402 GASKET 1

- D2W1626 GASKET 1

DPE3300SLOH SLEEVE METERING OVERHAUL


- DPE3300SLPM SLEEVE METERING MOUNT KIT 1

- D9F5940 GASKET 1



- D7F8607 O-RING 1

- D7E5346 VALVE 1

- D6N2843 GASKET 1

- D6L5773 GASKET 1

S e c t i o n

5


Gasket Kits

QTYDESCRIPTIONPARTREFQTYDESCRIPTIONPARTREF



April 2010


4



S e c t i on

5

DPE3300SLOHS SLEEVE METERING SUPER OVERHAULGASKET KIT FOR 3304 / 3306 (CONTINUED)

- D6N2843 GASKET 1

- D6L5773 GASKET 1

- D6L5766 GASKET 1

- D6H9691 O-RING 1

- D6F6672 O-RING 12

- D6D0238 COCK VALVE 1

- D5M6509 O-RING 1

- D5F9144 O-RING 1

- D4N9337 GASKET 1

- D4N9057 GASKET 1

- D4N9056 GASKET 1


- D4N3779 DRIVE GEAR KEY 1

- D4N2954 DRIVE SLEEVE 1



- D4N1723 GOVERNOR WEIGHT SHIELD 1

- D4N1584 SEAL 1

- D4N1553 GASKET 1

- D4N1551 GASKET 1

- D4N0636 SEAL 1


- D4N0594 GASKET 1

- D4N0508 GASKET 1


- D4N0260 SEAL 2

- D4N0159 GASKET 1

- D4N0117 GASKET 2

- D4N0049 GASKET 1

- D4M8303 O-RING 1

- D4J7533 O-RING 2

- D3N2813 SEAL 1

- D3J1907 SEAL 4

- D3H0442 O-RING 1


- D2W4037 SEAL 2

- D2W1626 GASKET 1

- D2M9780 O-RING 1

- D2D6392 O-RING 3 - D1P0436 GASKET 1

- D1J9671 O-RING 2

- D117-0287 GASKET 1

DPE3300SLPM PUMP MOUNTING GASKET KIT

FOR 3304 / 3306

- DPE22220 HOSE 8 FT

- D8M5253 O-RING 1

- D8M5248 O-RING 1

- D6N7887 TIMING GEAR GASKET 1

- D2H3934 O-RING 1

DPE3300SLOH SLEEvE METERING OvERhAUL GASKET

KIT FOR 3304 / 3306 (CONTINUED)

- D6L5766 GASKET 1

- D6H9691 O-RING 1

- D6F6672 O-RING 12

- D6D0238 COCK VALVE 1

- D5M6509 O-RING 1

- D5F9144 O-RING 1

- D4N9337 GASKET 1

- D4N9057 GASKET 1

- D4N9056 GASKET 1

- D4N4509 GASKET 1

- D4N4431 GASKET 1

- D4N3779 DRIVE GEAR KEY 1 - D4N2954 DRIVE SLEEVE 1



- D4N1584 SEAL 1

- D4N1553 GASKET 1

- D4N1551 GASKET 1

- D4N0636 SEAL 1


- D4N0594 GASKET 1

- D4N0508 GASKET 1

- D4N0403 GASKET 2

- D4N0402 GASKET 1

- D4N0260 SEAL 2


- D4N0049 GASKET 1

- D4M8303 O-RING 1

- D4J7533 O-RING 2

- D3N2813 SEAL 1

- D3J1907 SEAL 4

- D3H0442 O-RING 1


- D2W4037 SEAL 2

- D2W1626 GASKET 1

- D2M9780 O-RING 1

- D2D6392 O-RING 3

- D1P0436 GASKET 1

- D1J9671 O-RING 2

- D117-0287 GASKET 1

DPE3300SLOHS SLEEVE METERING SUPER OVERHAUL


- DPE3300SLPM SLEEVE METERING MOUNT KIT 1

- DPE17219 BEARING ASSEMBLY 1

- D9F5940 GASKET 1

- D8N0628 CAMSHAFT BEARING 1



- D7F8607 O-RING 1

- D7E5346 VALVE 1


Gasket Kits




DPE17219 RISER BEARING & wAShER KIT

- D7M7219 RISER BEARING 1

- D4N2927 RISER BEARING BRACE 2

DPE32180 wEIGhT CARRIER & CAPSCREw KIT

- D8N2663 CARRIER 1

- D8N2662 CAPSCREW 3

DPE32185 GOvERNOR REPAIR KIT

- D4N0425 WEIGHT (3208 / 3304 / 3306) 3

- D4N0511 FLYWEIGHT DOWEL 3

- D8N2662 CAPSCREW 3

- D8N2663 CARRIER 1

D9L6925 PUMP MOUNTING FASTENER KIT

FOR 3208

- D7F5634 CAPSCREW 1

- D1A9579 BOLT 1

- D125-1414 SPACER 2

D6v9884A TUNE-UP KIT FOR 3208

- D9L8837 GASKET 1

- D9L8020 VALVE COVER GASKET FOR 3208 2

- D9L7873 DIAPHRAGM 1

- D6G4855 O-RING 8


Miscellaneous Kits


S e c t i o n

5



April 2010 1


CATERPILLAR SLEEVE METERINGApril 2010 1CATERPILLAR SLEEVE METERING

S e c t i on

6


3300 Series Capsule Nozzles

8M1584 NOzzLE KIT

- 5B3718 SEAL RING 1

- 6F1069 SEAL RING 1

- 8N4697 NOZZLE

THE FOLLOWING NOZZLES USE

KIT 8M1584:

9F0160

9F2391

6H3347

5M2788

5M4086

8N4697 3S6280

3S6311

8N8796 NOzzLE KIT

- 5B3718 SEAL RING 1

- 6F1069 SEAL RING 1

- 8N4694 NOZZLE 1

THE FOLLOWING NOZZLES USE

KIT 8N8796:

8N4694

7S8722

7S9891




S e c t i o n

6


3208 Pencil Nole & 7000 Series Inectors

10

9

3208 INJECTOR ADAPTER

7000 INJECTOR (INTERNAL)

3208 PENCIL NOZZLE (INTERNAL)

1

2

3 5

4

3208 PENCIL INJECTOR

12

13

11

6

7

8



April 2010 3



320 PENCIL NOZZLE (INTERNAL)

1 1H1023 O-RING 1

7000 INJECTOR (INTERNAL)

2 DPE7001 O-RING (INLET ADAPTER) 1

3 DPE7002 O-RING (STEM) 1

4 9X2836 BLEED SCREW 1

5 114-3364 WASHER 1

3208 7000 INJECTOR MTG PARTS

6 1H1023 O-RING 1

7 9L9089 CARBON DAM 1

8 7W4485 COMPRESSION WASHER 1

3208 INJECTOR ADAPTER

9 9L7675 ADAPTER (PENCIL NOZZLE & 1

7000 SERIES INJECTOR)

10 6F4855 O-RING (PENCIL NOZZLE & 7000 1

SERIES INJECTOR)

3208 PENCIL NOZZLE MTG PARTS

11 1H1023 O-RING 1

12 9L9098 CARBON DAM 1

13 9L9099 COMPRESSION WASHER (BLACK) 1

13 9N3738 COMPRESSION WASHER (YELLOW) 1

DPE73208 INjECTOR REPAIR KIT

DPE7001 O-RING (INLET ADAPTER) 8 DPE7002 O-RING (STEM) 8

114-3364 WASHER 8

1H1023 O-RING 8

9L9098 CARBON DAM 8

9L9099 COMPRESSION WASHER (BLACK) 8

9X2836 BLEED SCREW 8

NOTE: CONTAINS THE PARTS

NECESSARY TO REPAIR EIGHT

3208 7000 SERIES INJECTORS.


3208 Pencil Nole & 7000 Series Inectors

S e c t i on

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An Employee Owned Company

++catalogo dipaco cat sleeve metering - april 2010++

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