cat eng small

Upload: christian-or

Post on 02-Jun-2018

225 views

Category:

Documents


0 download

TRANSCRIPT

  • 8/10/2019 Cat Eng Small

    1/28

  • 8/10/2019 Cat Eng Small

    2/28

  • 8/10/2019 Cat Eng Small

    3/28

    Initially founded in 1989, Pro-Direct Industriel Inc.(PDI) implemented sound engineering equipmentsolutions within the material handling industry.As an exclusive representative for many High-Tech Industrial Products, PDI soon became asystems integrator offering Turnkey Installationsspecializing in mechanical and electrical modern-izations on all types of Custom Cranes.

    PDIs solid reputation achieved by success-fully completing major crane projects for themost demanding applications had ultimately

    forced PDI to expand operations in order tomeet increased customers demands.

    In 1990, PDI introduced the engineeringand fabrication of fully enclosed andventilated Custom Built Operators CraneCabins and Electrical Control Rooms, whichsoon became a standard of excellencewithin the complete range of PDI products& services.

    In 1998, PDI purchased Station 2000,

    custom built Operator Stations, in order

    to provide ergonomics and flexibility whilecomplementing the Operators Crane Cabins.

    In 2005, PDI pursued its efforts in offering SoundEngineering Solutions by joining the world ofCustom Cranes manufacturing and incorporatedan extensive line of standard overhead & gantrycranes, jib cranes, monorail systems, trolleyshoists, and specialized below the hook devices.

    In 2010, PDI Solutions was launched; a divisionfully dedicated in providing Custom Overhead &

    Gantry Cranes while using PDIs basic principlesemployed since day one... that is source thebest Industrial Equipments & Fabricators whilebuilding the equipment in accordance to customerspecifications.

    PDI Solutions continues a long standing traditionof delivering the highest quality product supportedby a dedicated team of highly qualified technicapersonnel.

    PDI Solutions, your Standard & Custom Crane care

    center, looks forward in serving you soon.

    Through innovation and cutting-edge technology, provide sound engineering solutions whileimproving equipment efficiency, reliability, and safety.

    Achieve the highest level of customer satisfaction throughout all stages of the project including,project management, engineering, fabrication, installation, and final commissioning.

  • 8/10/2019 Cat Eng Small

    4/28

    Heavy duty hot metal, scrap handling & coil handling

    steel mills cranes, general purpose potroom &casthouse aluminum smelter cranes, overhead &gantry cranes for power generation facilities,gate hoists, automated stacker cranes, battery &electrically powered transfer cars, and various otherheavy-duty production process cranes, are all partof PDI Solutions comprehensive range of customengineered solutions.

    Design standards used :

    CMAA, CSA, AIST, AISE, OSHA, FEM, HMI, CWB,AWS, ANSI, ASME, ASTM, AGMA, NEC, NEMA,IEEE, UL, ISO

  • 8/10/2019 Cat Eng Small

    5/28

    2 x 35-ton scrap handling cranes2 x 35-ton CMAA F scrap handling, cab controlledoverhead cranes for steel mill application; 95-0 span.Cranes complete with dual magnet system, inverterduty drive controls for high speed operation.

    30-ton steel handling crane

    30-ton CMAA E steel handling, cab controlled overheadcrane for steel mill application; 85-0 span. Cranecomplete with rotating trolley and magnet systems.

    50/10-ton hangar crane

    50/10-ton heavy-duty, cab controlled hangar overheadcrane; 65-0 span. Crane complete with main &auxiliary hoists.

  • 8/10/2019 Cat Eng Small

    6/28

    Gantry cranes

    Single & double girder gantry cranes with hoistingcapabilities up to 300 metric tons.

    31-ton plate handling semi-gantry crane

    31-ton CMAA D plate handling, cab-controlledsemi-gantry crane for mine equipment manufacturer;

    101-0 span. Crane designed with 25-0 cantilever forextended trolley travel operation.

  • 8/10/2019 Cat Eng Small

    7/28

    Gantry cranes

    Top right: 40/5-ton single girder gantry crane.

    Right: 63/10-ton double girder gantry crane.

    Bottom: 50/10-ton double girder container handlinggantry crane.

    Bottom right: 40-ton double girder semi-gantry platehandling crane.

  • 8/10/2019 Cat Eng Small

    8/28

    100-ton hot metal handling trolley & hoist

    100-ton CMAA F hot-metal handling replacementtrolley & hoist for steel mill crane.

    45-ton coil handling crane

    45-ton CMAA E coil handling overheadcrane for steel service center; 100-0 span.Crane complete with motorized coil grab &

    operators cabin mounted on the main trolley.

  • 8/10/2019 Cat Eng Small

    9/28

    50-ton transfer car50-ton locomotive transfer car operatingon a four-rail travel runway system.

    100-ton transfer car

    100-ton locomotive transfer carcomplete with outdoor environmentalshield protection.

    70-ton transfer car

    70-ton dual coil transfer car for steelmill application.

  • 8/10/2019 Cat Eng Small

    10/28

    150-ton custom

    ladle hook block

    Specialized below-the-hook devices

    Full range of specialized below-the-hook devicesincluding C-hooks, coil grabs, grapples, buckets,motorized hook blocks, spreader and load beams.

  • 8/10/2019 Cat Eng Small

    11/28

    150-ton gearbox

    150-ton custom built, heavy-duty gearbox forsteel mill crane.

    Bridge drive assembly

    Typical CMAA A1 bridge drive assembly custombuilt with floating shafts.

    300-ton ladle beam

    300-ton heavy-duty ladle beam custom built forsteel mill application.

    Gantry drive assembly

    Drive assembly custom designed for a 30-tonoutdoor plate handling gantry crane.

  • 8/10/2019 Cat Eng Small

    12/28

    Dock Yard Cranes

    Port Cranes

    Ship to Shore Barge / Bucket Cranes

    Container Cranes

    Luffing Cranes

    Multi-Purpose Revolving Boom Cranes

    Iron Ore Unloader Cranes

    Mine Yard Cranes

  • 8/10/2019 Cat Eng Small

    13/28

  • 8/10/2019 Cat Eng Small

    14/28

    In conjunction with renowned industrial equipment manufacturers,PDI Solutions can provide an extensive range of specificallyselected material handling equipments and components. Safety,reliability, flexibility, and high performance form the backbone ofPDI Solutions standard cranes.

  • 8/10/2019 Cat Eng Small

    15/28

    Stahl compact wire rope hoist

    Stahl compact wire rope hoist with liftingcapabilities up to 25,000 kg. A low maintenance,versatile, and high performance hoist availableas a base mounted version or mounted on a toprunning / under running trolley.

    Stahl open-winch wire rope hoist

    Stahl open-winch wire rope hoist designedfor loads up to 160,000 kg. A very powerfulhoist, yet very flexible and versatile for the mostdemanding application.

    Stahl compact chain hoist

    Stahl compact chain hoist with liftingcapabilities over 6,300 kg. A very durable andreliable hoist capable of providing two-speedshoisting and traveling.

  • 8/10/2019 Cat Eng Small

    16/28

    38,000 kg waste reloading crane

    38,000 kg double girder overhead cranecomplete with spreader beam for wastereloading station.

    Stahl modernization

    3 x 10,000 kg under runningdouble girder cranes

  • 8/10/2019 Cat Eng Small

    17/28

    250 kg Stahl chain hoist

    250 kg off-standard single-fall chain hoist with anavailable height of lift of 110 meters and a hoistspeed of 25 m/min. Stahl chain hoists are ideal

    for the maintenance of wind power stations.

  • 8/10/2019 Cat Eng Small

    18/28

    30,000 kg paper coil crane

    30,000 kg double girder overhead crane complete withthree (3) wire rope hoists for paper coil handling.

  • 8/10/2019 Cat Eng Small

    19/28

    Cranes for automotive facility4 x 40,000 kg / 1 x 16,000 kg double girderoverhead cranes for handling of castingmoulds in automotive facility.

    35,000 kg / 20,000 kg cranes

    Double girder overhead crane complete withdual-open winch hoists; 35,000 kg / 20,000 kg

    40,000 kg cranes

    40,000 kg cranes equipped withmotorized hook blocks, frequency

    inverters, radio controls, conditionmonitoring system including load

    summation and load spectrum meterfor simultaneous hoist operation.

  • 8/10/2019 Cat Eng Small

    20/28

    Custom-built magnet lift system

    Design & build a specialized magnet load beam complete with six heavy dutymagnets and controller for a bar handling application in a Steel Mill.

    PDI SOLUTIONS can provide turnkey engineered

    solutions on existing AC or DC operated cranes including

    the complete refurbishment of hoist, trolley & bridge drive

    systems, the integration of AC variable frequency drives,

    the integration of DC contactor panel & digital drives,

    the integration of heavy-duty air conditioning units &

    heaters, the design & fabrication of operator crane cabins

    & console stations (ergonomically designed), and the

    complete upgrade of crane electrification power systems.

  • 8/10/2019 Cat Eng Small

    21/28

    Custom-built operators cabin

    Turnkey design, fabrication, andinstallation of a fully-enclosed andventilated operators cabin complete withan ergonomic operator console stationinstalled on an outdoor gantry crane at apower generation facility.

    Crane capacity upgrade

    PDI Solutions engineers can provide fulldetailed engineering studies for increasedoperational capacities. All crane componentscan be fully analyzed in accordance to current

    crane standards and local safety regulations.

  • 8/10/2019 Cat Eng Small

    22/28

    Heavy-Duty Electrical Modernization

    Turnkey modernization project on two low profile,ship-to-shore, container handling gantry cranesincluding the supply of a 5kV power cable reel and aheavy-duty I-beam type festoon system.

  • 8/10/2019 Cat Eng Small

    23/28

  • 8/10/2019 Cat Eng Small

    24/28

    Power cable reel

    600 volt power cable reel installed onlarge hydro dam gantry crane.

  • 8/10/2019 Cat Eng Small

    25/28

    Custom power reel

    Custom designed, level wind, power

    cable reel equipped with 1.5 kilometersof 4 C - 5 kV - 12 pass fibre optic

    cabling providing total power andcontrol requirements for a stacker/

    reclaimer in an iron-ore facility.

    Custom power reel

    Turnkey installation of custompower reel.

  • 8/10/2019 Cat Eng Small

    26/28

    Rebuilding of existing crane components

    PDI Solutions can completely rebuild existing crane components includingcustom gearboxes, hoist drums, bridge and trolley drive systems.

  • 8/10/2019 Cat Eng Small

    27/28

    Retrofit of DC digital controls

    Retrofit of DC digital controls installed on a steelmill crane. Main hoist 2 x 200 Hp, auxiliary hoist

    65 Hp, trolley 30 Hp, and bridge 2 x 75 Hp .

    Major DC digital control upgrade

    Refurbishment of a four-girder type traveling steel millcrane with a 640-metric tons hoist capacity. IntegrateDC digital controls on the main hoist; 4 x 265 Hp.

    AC frequency drives

    Four-motion traveling crane complete with AC fluxvector & variable frequency drives.

  • 8/10/2019 Cat Eng Small

    28/28

    8

    50 Sicard Street, Local 120

    Ste-Therese (Quebec) Canada J7E 5R1

    Office: +1 450.434.7660

    Fax: +1 450.434.7110

    www.pdis.ca