cat c4.4 maintenance schedule - turbocharged

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Product: GENERATOR SETModel: C4.4 GENERATOR SET S1M01353Configuration: C4.4 Marine Gen Set S1M00001-UP

Operation and Maintenance ManualC4.4 Marine Generator SetsMedia Number -SEBU7919-02 Publication Date -01/12/2006 Date Updated -21/12/2006

i02465000

SMCS - 1000; 7500

S/N - MMC1-UP

S/N - S1M1-UP

Marine Gen Set S1M00001-UP(SEBP4152 - 23) - Documentation https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp

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Ensure that all safety information, warnings, and instructions are read and understood before any operation or

any maintenance procedures are performed.

The user is responsible for the performance of maintenance, including all adjustments, the use of proper

lubricants, fluids, filters, and the replacement of components due to normal wear and aging. Failure to adhere

to proper maintenance intervals and procedures may result in diminished performance of the product and/or

accelerated wear of components.

Use mileage, fuel consumption, service hours, or calendar time, WHICH EVER OCCURS FIRST, in order todetermine the maintenance intervals. Products that operate in severe operating conditions may require more

frequent maintenance.

Note: Before each consecutive interval is performed, all maintenance from the previous interval must be

performed.

When Required

Battery - Replace

Battery or Battery Cable - Disconnect

Enclosure - InspectEngine - Clean

Fuel System - Prime

Generator - Dry

Generator Set - Test

Insulation - Test

Rotating Rectifier - Test

Daily

Belts - Inspect/Adjust/Replace

Cooling System Coolant Level - CheckElectrical Connections - Check

Engine Air Cleaner Service Indicator - Inspect

Engine Oil Level - Check

Generator Load - Check

Walk-Around Inspection

Every Week

Instrument Panel - Inspect

Every 250 Service Hours

Cooling System Coolant Sample (Level 1) - Obtain

Initial 500 Hours (for New Systems, Refilled Systems, and Converted Systems)


Every Year


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Every 6000 Service Hours or 3 Years

Cooling System Coolant Extender (ELC) - Add

Every 12 000 Service Hours or 6 Years

Cooling System Coolant (ELC) - Change

Every 5550 L (1470 US gal) of Fuel or 500 Service Hours or 1 Year

Auxiliary Water Pump (Rubber Impeller) - Inspect

Battery Electrolyte Level - Check

Engine Air Cleaner Element (Dual Element) - Clean/Replace

Engine Crankcase Breather - Clean/Replace

Engine Mounts - Inspect

Engine Oil Sample - Obtain

Engine Oil and Filter - ChangeFuel System Primary Filter (Water Separator) Element - Replace

Fuel System Secondary Filter - Replace

Fuel Tank Water and Sediment - Drain

Heat Exchanger - Inspect

Hoses and Clamps - Inspect/Replace

Sea Water Strainer - Clean/Inspect

Every 8300 L (2190 US gal) of Fuel or 1000 Service Hours or 1 Year

Belts - Inspect/Adjust/Replace

Every 11 100 L (2930 US gal) of Fuel or 1000 Service Hours or 1 Year

Engine Valve Lash - Inspect/Adjust

Every 22 200 L (5860 US gal) of Fuel or 2000 Service Hours or 2 Years

Aftercooler Core - Inspect

Alternator - Inspect

Cooling System Water Temperature Regulator - Replace

Generator - Inspect

Generator Set Vibration - Inspect

Rotating Rectifier - Check

Starting Motor - Inspect

Turbocharger - Inspect/Clean

Water Pump - Inspect

Every 88 800 L (23 460 US gal) of Fuel or 8000 Service Hours

Engine Crankcase Breather - Replace


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Every 133 200 L (35 190 US gal) of Fuel or 12 000 Service Hours

Overhaul Considerations

Copyright 1993 - 2011 Caterpillar Inc.All Rights Reserved.Private Network For SIS Licensees.

Fri Aug 05 2011 09:17:41 GMT-0700 (Pacific Daylight Time)


8/5/2011

cat c4.4 maintenance schedule - turbocharged

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