casting - 01-px.com01-px.com/_lab/tem/wp-content/uploads/2018/06/tem_casting.pdft.e.m. casting...
TRANSCRIPT
quality casting
casting
T.E.M. Casting Products (TCP) Sdn Bhd was established on 12 June 1980 and started its operation on a small factory located at Batu Kawan, Penang. In the early development, the factory was only operated by 20 people.
Over the years, TCP has experienced unprecedented changes, progress, and achievements, marking tremendous growth in the domestic market. TCP has also established itself as a renowned ductile iron and cast iron manufacturer in the Malaysia foundry community.
In 1997, TCP expanded its business by building a new factory on a five-acre land in Krian Industrial Park at Parit Buntar, Perak. This marks yet another milestone of TCP, consistently committing to excellent product realisation, competitive pricing, and the best after-sales services to provide satisfaction to our customers.
technological process
Our factory is installed with the latest state-of-the-art production facilities, utilising cutting edge technology to manufacture and deliver excellent products to meet our customers’ requirements. We go through a stringent technological process of designing the ideal solutions, and customising them accordingly.
Process Design
Mould-Making
Sand Blending
Core
Moulding
Pouring
Short-Blasting
Machining
Inspection
T.E.M. 32Casting
production facilities
We have been optimising our production techniques and development facilities by investing in the latest R&D technology. Bulk-buying ingredients, economics of scale, and efficient production values ensure that we produce high quality products at minimal costs and at a significantly greater speed.
With the latest system, our factory now has the production capacity of 12,000 tonnes per annum. Our current workforce comprises of more than 150 employees.
1 CNC Boring and Milling Machine2 Semi Automatic Moulding Line3 Shake-Out System with Dust Collector4 CNC Boring and Milling Machine
1 2
3 4
T.E.M. 54Casting
inspection/ quality control
By going through a proper process of inspection and quality control, we are able to produce products that meet international standards while keeping the price competitive, both locally and globally.
Material Inspection
Rapid Analysis Before Pouring
Microstructure Analysis
Spectrum Analysis by Luminescence & Special Analyser
Tensile Strength Inspection
Hardness Test
Outside-Size Measurement
Polished Etched Nital 2% Polished Etched Nital 2%
Metallurgical
Grey Cast Iron Ductile Iron
T.E.M. 76Casting
products We have invested in a fully automatic moulding machine line, complete with a stand reclamation system. The comprehensive and advanced equipment has since been insuring our product quality.
Among the casting products that we manufacture are:
• Flow Control Equipment Parts
• Construction & Scaffolding Accessories
• Boiler Parts
• Pipeline Accessories
• Automotive Parts
• Brass Water Pumps
• Marine Parts
• Manhole Covers
T.E.M. 98Casting
construction & scaffolding accessories
Formwork Clamp Hexagon Nut 50 mm Wing Nut 20 mm Wing Nut 90 mm Wing Nut 100 mm 3W
Wing NutFormwork Clamp Hexagon Nut Water Stop
Adjust Handle Nut TM35-6P Adjust Handle Nut 29-30 mm Adjust Handle Nut 36-38mm
Adjust Handle Nut 28 mm Adjust Handle Nut 32 mm Adjust Handle Nut 48 mm
Adjust Handle Nut
Manhole U-Step
3E Manhole Cover840 x 840 x 150 mm
Manhole Cover Kumbahan840 x 840 x 100 mm
710 x 710 x 50 mm
7E Manhole Cover1110 x 820 x 150 mm
Manhole Cover
Prop Nut 315 gm Stay Bolt Nut ( 1/2”, 5/8”, 3/4” , 1”)Prop Nut Heavy Duty Wing Nut D15 2W
Prop Nut Stay Bolt Nut
T.E.M. 1110Casting
Boiler Baffle Plate Boiler Baffle Support Cast Iron Wheel 3” Cast Iron Wheel 4” Bracket C
Cone & Vane Cast Iron Wheel FMS BracketBoiler Baffle
Fire Bar 1000L
Fire Bar 1220L
Fire Grate WC760L Cast Iron Wheel 8”Fire Grate WC1000L
Fire Grate WC1008L Fire Grate WC1125L
Fire BarFire Grate
boiler accessories
handwheels/castor wheels
automotive parts
Cast Iron Wheel 6” Bracket SEGrate Bar RGB CL175-435 Grate Bar RGB CL200-435 Grate Bar RGB OP175-435
Grate Bar
Cast Iron Wheel 5”
T.E.M. 1312Casting
Bottom Valve Brass Bush & Nut
TEM728 / 8228 / 8000 / 100 / 328 (1 1/4” , 1 1/2” , 2”)
Brass Flange
Brass Water Pump
Brass Impeller
Brass Pump Cover
TE 728 / 8228 / 8000 / 100 / 328 Pump Cover (1 1/4” , 1 1/2” , 2”)
CB 100 Pump Cover (1”) TE528 Pump Cover (1 1/4” , 1 1/2” , 2”)
TEM 8228 (1 1/4” , 1 1/2” , 2” ) TEM 280 ( 1 1/4” , 1 1/2” , 2”)
TEM 328 ( 1 1/4” , 1 1/2” , 2”)
TEM 528 (YK Tubo) ( 1 1/4” , 1 1/2” , 2”)
TEM 8000 ( 1 1/4” , 1 1/2” , 2”)
P120 / P150 (1 1/4” , 1 1/2”)
brass parts
Brass Flange 1”-3”
CB 075 Pump Cover (3/4”)
TEM528 (1 1/4” , 1 1/2” )
TEM 728 ( 1 1/4” , 1 1/2” , 2”)
CB075CB100
T.E.M. 1514Casting
Coupling
Seal Cover
ShaftGaskets
Mechanical Seal / Oil Seal / O-Ring Ring Cast
Ring CopperPropeller Nut
Pump Pulley
CL Coupling MH Coupling
Propeller Nut with Cap Propeller Nut without Cap
1.0kg / 1.2kg / 1.5kg / 2.0kgMechanical Seal O-Ring Oil Seal Oil Seal
2kg - 6kg
100 / 728 / 8000 / 8228 528 CB075 CB100 TE328
CB075 / TEM328 / TEM100 /728/8228/8000/528/CB100
Stem Tube 4 Step Complete Set Stem Tube P1 Stem Tube P2
Stem Tube P5Stem Tube P4Stem Tube P3
Stem Tube
Yanmar Impeller
Yanmar Pump Set
Brass Roller
T.E.M. 1716Casting
Grey Iron Standard Comparison Ductile Iron Standard Comparison
MS 1463
Min. Tensile Strength
(N/mm2)
Min. 0.2% Proof Stress
(N/mm2)
Min. Elongation
(%)
Brinell Hardness
(HBW) China GB9439
ASTM A 48M
JIS G 5501
BS EN 1561
German DIN 1691
ISO 185/JL/100 100 - - 155 max. HT100 100 FC-100 EN-GJL-100 GG100
ISO 185/JL/150 150 - - 100-175 HT150 150 FC-150 EN-GJL-150 GG150
ISO 185/JL/200 200 - - 120-195 HT200 200 FC-200 EN-GJL-200 GG200
ISO 185/JL/225 225 - - 135-200 - 225 - - -
ISO 185/JL/250 250 - - 145-215 HT250 250 FC-250 EN-GJL-250 GG250
ISO 185/JL/275 275 - - 150-220 - 275 - - -
ISO 185/JL/300 300 - - 165-235 HT300 300 FC-300 EN-GJL-300 GG300
ISO 185/JL/350 350 - - 185-255 HT350 350 FC-350 EN-GJL-350 GG350
MS 1828
Min. Tensile Strength
(N/mm2)
Min. 0.2% Proof Stress
(N/mm2)
Min. Elongation
(%)
Brinell Hardness
(HBW) China GB1348
ASTM A 536
JIS G 5502
BS EN 1563
German DIN 1693
350-22 350 220 22 ≤150 - - FCD 350-22 EN-GJS- 350-22 -
400-18 400 250 18 130-180 QT400-18 60-40-18 (414-276-18) FCD 400-18 EN-GJS-
400-18 GGG40
400-15 400 250 15 130-180 QT400-15 60-40-15 (414-276-15) FCD 400-15 EN-GJS-
400-15 -
450-10 450 310 10 160-210 QT450-10 65-45-12 (448-310-12) FCD 450-10 EN-GJS-
450-10 -
500-7 500 320 7 170-230 QT500-7 80-55-06 (552-379-6) FCD 500-7 EN-GJS-
500-7 GGG50
600-3 600 370 3 190-270 QT600-3 - FCD 600-3 EN-GJS- 600-3 GGG60
700-2 700 420 2 225-305 QT700-2 100-70-03 (689-483-3) FCD 700-2 EN-GJS-
700-2 GGG70
800-2 800 480 2 245-335 QT800-2 120-90-02 (827-621-2) FCD 800-2 EN-GJS-
800-2 -
900-2 900 600 2 280-360 QT900-2 - - EN-GJS- 900-2 -
material standard
T.E.M. 1918Casting
Contact Us
T.E.M. Engineering Group Sdn. Bhd. T.E.M. Engineering Sdn. Bhd. T.E.M. Combustion Sdn. Bhd.T.E.M. Industrial Services Sdn. Bhd. T.E.M. Smart Solutions Sdn. Bhd. No. 8, Jalan TPP6/7, Taman Perindustrian Puchong, Seksyen 6, 47100 Puchong, Selangor. T +60 (03) 8062 4233F +60 (03) 8061 1281E [email protected]
T.E.M. Technology Sdn. Bhd.17-3B, Jalan Puteri 2/7, Bandar Puteri, 47100 Puchong Selangor.T +60 (03) 8069 1493F +60 (03) 8069 1193E [email protected]
KL Branch (Jalan Loke Yew)No. 30-5, Jalan Loke Yew, 55200 Kuala Lumpur.T +60 (03) 9221 3455 +60 (03) 9223 3455F +60 (03) 9222 8080E [email protected]
KL Branch (Jalan Ipoh)838, Lower Ground Floor, Batu 4 ½, Jalan Ipoh, 51200 Kuala Lumpur.T +60 (03) 6252 6200F +60 (03) 6252 9041E [email protected]
T.E.M. Engineering (Malacca) Sdn. Bhd.No. 6, Jalan PK 1A, Taman Perindustrian Krubong, 75260 Melaka.T +60 (06) 337 1888F +60 (06) 337 1881E [email protected]
T.E.M. Engineering (Penang) Sdn. Bhd.No. 964, Jalan Perusahaan, Prai Industrial Estate, 13600 Prai, Penang. T +60 (04) 390 0051F +60 (04) 399 5116E [email protected]
T.E.M. Engineering (JB) Sdn. Bhd.No. 4, Jalan Arung, Kawasan Perindustrian Taman Johor, 81200 Johor Bahru, Johor. T +60 (07) 234 5550F +60 (07) 234 5551E [email protected]
T.E.M. Engineering (Ipoh) Sdn. Bhd.No. 33, Dataran Kledang 4, Taman Perindustrian Chandan Raya, 31450 Menglembu, Ipoh, Perak. T +60 (05) 282 8955F +60 (05) 282 8957E [email protected]
FactoryT.E.M. Casting Products Sdn. Bhd.Lot 7274, Lrg Perusahaan Dua, Kawasan Perindustrian Kerian, 34200 Parit Buntar, Perak. T +60 (05) 716 9945F +60 (05) 716 9948E [email protected]
SingaporeITM Engineering (S) Pte. Ltd.11 Woodlands Close, #03-08 Woodlands 11, Singapore 737853.T +65 6747 2987F +65 6841 7186E [email protected]
T.E.M. 20Casting
T +605 716 9945F +605 716 9948W tem.com.my
T.E.M. Casting Products Sdn. Bhd. 59172-V Lot 7274, Lrg Perusahaan Dua, Kawasan Perindustrian Kerian, 34200 Parit Buntar, Perak.