Case Study

Robberechts, Belgium

OptiCenter OC03

How it all began:

● In 1880 Start production of safes by Mr. Alphonse Robberechts

● Production of office furniture for Belgian government

● In 1983 150 employees, factory area 23’000 m2.

● Late ‘90s new factory in Turnhout industrial area 43’000 m2.

18.12.2014 2

COMPANY HISTORY ROBBERECHTS

● 2002 Order for new Powder Coating line on Sept. 11th 2001 application material for Ramseier Speed King booth

● 2007 2 new lines installed with MAGIC PLUS quick colour change systems

● 2010 Ramseier booth equipped with 6 DPP01 pumps as test installation.

18.12.2014 3

GEMA HISTORY in ROBBERECHTS

4 18.12.2014

PREVIOUS SITUATION / OVERVIEW

5 18.12.2014

PREVIOUS POWDER CENTER

6 18.12.2014

PUMPS AND CYCLONE

7 18.12.2014

PUMP CONTROL CABINET

CHANGES BENEFITS

8 18.12.2014

ACTUAL MODIFIED SITUATION

● OC03 ● Optimized and automated color change procedure

● Ergonomic and intuitive operating interface

CHANGES BENEFITS

9 18.12.2014

ACTUAL MODIFIED SITUATION

● AP01 pumps ● Continuous powder output

● Long powder hoses (> 20 m)

● Easy access for maintenance

10 18.12.2014

NEW INSTALLED EQUIPMENT OC03

11 18.12.2014

INSTALLED EQUIPMENT 24 x AP01

12 18.12.2014

INSTALLED EQUIPMENT CM-30

13 18.12.2014

INSTALLED EQUIPMENT AS06-24G

14 18.12.2014

RECOVERY UNDER CYCLONE

15 18.12.2014

COLOUR CHANGE VIDEO

OptiCenter OC03

Colour change procedure

16 18.12.2014

CONCLUSION

• Optimized and automated colour change procedure with OC03 and OptiSpray AP01 powder pumps

• Stand alone unit can be integrated in existing lines

• Ergonomic and intuitive operating interface

17 18.12.2014

CONCLUSION

Excellent coating quality

• Short suction tubes

• Continuous mix of fresh and

recovery powder

• Gentle powder conveying

• High quality sieving by integrated

UltraSonic sieve

18 18.12.2014

CONCLUSION

Quick color change • Automated cleaning procedure • Efficient powder management • Closed loop – sealed - powder

circuit Compact design • Electrostatic + powder management • Flexible variety of configuration