carbon-ply kit and installation validation of the anomaly
DESCRIPTION
Validation of the AnomalyTRANSCRIPT
![Page 1: Carbon-Ply Kit and Installation Validation of the Anomaly](https://reader036.vdocuments.mx/reader036/viewer/2022062413/5a4d1b927f8b9ab0599c21f3/html5/thumbnails/1.jpg)
![Page 2: Carbon-Ply Kit and Installation Validation of the Anomaly](https://reader036.vdocuments.mx/reader036/viewer/2022062413/5a4d1b927f8b9ab0599c21f3/html5/thumbnails/2.jpg)
Carbon-Ply Kit and Installation
![Page 3: Carbon-Ply Kit and Installation Validation of the Anomaly](https://reader036.vdocuments.mx/reader036/viewer/2022062413/5a4d1b927f8b9ab0599c21f3/html5/thumbnails/3.jpg)
Validation of the Anomaly
![Page 4: Carbon-Ply Kit and Installation Validation of the Anomaly](https://reader036.vdocuments.mx/reader036/viewer/2022062413/5a4d1b927f8b9ab0599c21f3/html5/thumbnails/4.jpg)
Application of DFRE (Dimensional Filling Restoration Epoxy)
![Page 5: Carbon-Ply Kit and Installation Validation of the Anomaly](https://reader036.vdocuments.mx/reader036/viewer/2022062413/5a4d1b927f8b9ab0599c21f3/html5/thumbnails/5.jpg)
Troweling and smoothing the DFRE
![Page 6: Carbon-Ply Kit and Installation Validation of the Anomaly](https://reader036.vdocuments.mx/reader036/viewer/2022062413/5a4d1b927f8b9ab0599c21f3/html5/thumbnails/6.jpg)
DFRE Smoothed and Outline for Primer Done
![Page 7: Carbon-Ply Kit and Installation Validation of the Anomaly](https://reader036.vdocuments.mx/reader036/viewer/2022062413/5a4d1b927f8b9ab0599c21f3/html5/thumbnails/7.jpg)
The Di-Electric Primer is Applied
![Page 8: Carbon-Ply Kit and Installation Validation of the Anomaly](https://reader036.vdocuments.mx/reader036/viewer/2022062413/5a4d1b927f8b9ab0599c21f3/html5/thumbnails/8.jpg)
Carbon Fiber is Applied Hand Tight
![Page 9: Carbon-Ply Kit and Installation Validation of the Anomaly](https://reader036.vdocuments.mx/reader036/viewer/2022062413/5a4d1b927f8b9ab0599c21f3/html5/thumbnails/9.jpg)
Carbon Fiber Wrapped and Ready for Mold Installation
![Page 10: Carbon-Ply Kit and Installation Validation of the Anomaly](https://reader036.vdocuments.mx/reader036/viewer/2022062413/5a4d1b927f8b9ab0599c21f3/html5/thumbnails/10.jpg)
Installation of the Steel Mold
![Page 11: Carbon-Ply Kit and Installation Validation of the Anomaly](https://reader036.vdocuments.mx/reader036/viewer/2022062413/5a4d1b927f8b9ab0599c21f3/html5/thumbnails/11.jpg)
Properly Tighten the Mold
![Page 12: Carbon-Ply Kit and Installation Validation of the Anomaly](https://reader036.vdocuments.mx/reader036/viewer/2022062413/5a4d1b927f8b9ab0599c21f3/html5/thumbnails/12.jpg)
Pre-Mixing of the Resin
![Page 13: Carbon-Ply Kit and Installation Validation of the Anomaly](https://reader036.vdocuments.mx/reader036/viewer/2022062413/5a4d1b927f8b9ab0599c21f3/html5/thumbnails/13.jpg)
Mixing the Resin Components
![Page 14: Carbon-Ply Kit and Installation Validation of the Anomaly](https://reader036.vdocuments.mx/reader036/viewer/2022062413/5a4d1b927f8b9ab0599c21f3/html5/thumbnails/14.jpg)
Adding Activated Resin
![Page 15: Carbon-Ply Kit and Installation Validation of the Anomaly](https://reader036.vdocuments.mx/reader036/viewer/2022062413/5a4d1b927f8b9ab0599c21f3/html5/thumbnails/15.jpg)
Pressure Is Applied to the Mold
![Page 16: Carbon-Ply Kit and Installation Validation of the Anomaly](https://reader036.vdocuments.mx/reader036/viewer/2022062413/5a4d1b927f8b9ab0599c21f3/html5/thumbnails/16.jpg)
Tied and Curing
![Page 17: Carbon-Ply Kit and Installation Validation of the Anomaly](https://reader036.vdocuments.mx/reader036/viewer/2022062413/5a4d1b927f8b9ab0599c21f3/html5/thumbnails/17.jpg)
Mold & Gaskets Are Removed
![Page 18: Carbon-Ply Kit and Installation Validation of the Anomaly](https://reader036.vdocuments.mx/reader036/viewer/2022062413/5a4d1b927f8b9ab0599c21f3/html5/thumbnails/18.jpg)
Completed Repair
![Page 19: Carbon-Ply Kit and Installation Validation of the Anomaly](https://reader036.vdocuments.mx/reader036/viewer/2022062413/5a4d1b927f8b9ab0599c21f3/html5/thumbnails/19.jpg)
Carbon-Ply Cross Section
Exothermic Resin
Pipe
Carbon Fiber
Di-electric Primer
Cross-Linked and Monolithic
![Page 20: Carbon-Ply Kit and Installation Validation of the Anomaly](https://reader036.vdocuments.mx/reader036/viewer/2022062413/5a4d1b927f8b9ab0599c21f3/html5/thumbnails/20.jpg)
Carbon-Ply End Seal Cross-Section
Pipe
Carbon Fabric
Di-Electric Primer
Exothermic ResinImpervious Bond and Seal
Cross-Linked and Monolithic
![Page 21: Carbon-Ply Kit and Installation Validation of the Anomaly](https://reader036.vdocuments.mx/reader036/viewer/2022062413/5a4d1b927f8b9ab0599c21f3/html5/thumbnails/21.jpg)
Coating Application As Needed
![Page 22: Carbon-Ply Kit and Installation Validation of the Anomaly](https://reader036.vdocuments.mx/reader036/viewer/2022062413/5a4d1b927f8b9ab0599c21f3/html5/thumbnails/22.jpg)
Completed Multiple Repairs In Close Quarters
![Page 23: Carbon-Ply Kit and Installation Validation of the Anomaly](https://reader036.vdocuments.mx/reader036/viewer/2022062413/5a4d1b927f8b9ab0599c21f3/html5/thumbnails/23.jpg)
Carbon Ply - CRS
• Total time to install is approximately 1 hour.
• The system will then need between 1 to 2 hours to fully exo-therm and cure.
• Therefore time from beginning of installation to being able to return to service is 3 hours.
![Page 24: Carbon-Ply Kit and Installation Validation of the Anomaly](https://reader036.vdocuments.mx/reader036/viewer/2022062413/5a4d1b927f8b9ab0599c21f3/html5/thumbnails/24.jpg)
Cost Benefits of Carbon Ply - CRS
• Same day installation and return to service
• No exposure to aromatics.
• Simple installation
• Savings on personnel <$2,000USD based on a five (5) man crew.
• Lower risk of litigation by affected employees
• Less re-work due to errors.
![Page 25: Carbon-Ply Kit and Installation Validation of the Anomaly](https://reader036.vdocuments.mx/reader036/viewer/2022062413/5a4d1b927f8b9ab0599c21f3/html5/thumbnails/25.jpg)
12.75”Steel Sleeve vs. Carbon Ply - CRS
• 2 highly trained welders
• Time to install 4-8 hours.
• NDE – 12 to 24 hours afterwards.
• Recoat
• One trained installer & one helper.
• Time to install – 3 hours.
• Visual examination only.
• Recoat adjacent area
![Page 26: Carbon-Ply Kit and Installation Validation of the Anomaly](https://reader036.vdocuments.mx/reader036/viewer/2022062413/5a4d1b927f8b9ab0599c21f3/html5/thumbnails/26.jpg)
CONTACT INFORMATION Henry E. Topf, Jr. Matt Lewis C.E.O. President 444 Slaughterhouse Rd. P.O. Box 1134 Wellsboro, PA Coldspring, TX 16901 77331 (570)-724-5888 (713)-304-
7916