capmac industry - presentation

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All rights reserved by Capmac Industry S.r.l. All rights reserved by Capmac Industry S.r.l.

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CAPMAC INDUSTRY S.r.l.CAPMAC INDUSTRY S.r.l.

CAPMAC INDUSTRY it's a “sister company” of CAPMAC, created to be much more focused on the riveting automation markets.

Taking benefit of the large experience of CAPMAC in the riveting automation, CAPMAC INDUSTRY is concentrated to offer innovative riveting solutions in the automotive, white-goods appliances, ventilation, electronic ....... markets.

CAPMAC INDUSTRY, it's a start-up company, but with an important international customer base.

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CUSTOMERS BASECUSTOMERS BASE• ARCELIKARCELIK (Turkey)(Turkey)• BTICINOBTICINO (Italy)(Italy)• COMAU COMAU (for Tiberina) (Italy)(Italy)• CORNO MARCOCORNO MARCO (Italy)(Italy)• CLERPREMCLERPREM (for Audi) (Italy)(Italy)• DENSODENSO (for Peugeot) (Italy)(Italy)• DESADESA (Italy)(Italy)• EUROKITEUROKIT (ZORZI Group) (Italy)(Italy)• EGUIEGUI (for Volvo) (Spain)(Spain)• FACCHINIFACCHINI (Brasil)(Brasil)• FARGUELFARGUEL (Spain)(Spain)• FAROFARO (Italy)(Italy)• I.C.P.I.C.P. (Italy)(Italy)• INVER-PRESSINVER-PRESS (Italy)(Italy)• ISIL ISIL (for BMW) (Italy)(Italy)

• IVECO IVECO (Italy)(Italy)• KARSANKARSAN (Turkey)(Turkey)• MAC MAGNETTOMAC MAGNETTO (Italy)(Italy)• MIRAMONDI IMPIANTIMIRAMONDI IMPIANTI (Italy)(Italy)• MUNTERS ITALYMUNTERS ITALY (Italy)(Italy)• PELLIZZARI AUTOM.PELLIZZARI AUTOM. (Italy)(Italy)• QS-GROUPQS-GROUP (Italy)(Italy)• RENAULT TRUCKS - LimogesRENAULT TRUCKS - Limoges• RENAULT TRUCKS - Bourg & BresseRENAULT TRUCKS - Bourg & Bresse• RENAULT TRUCKS - VenissieuxRENAULT TRUCKS - Venissieux• REANULT TRUCKS - International OperationsREANULT TRUCKS - International Operations• SARESSARES (Italy)(Italy)• TERMOTECNICA PERICOLITERMOTECNICA PERICOLI (Italy)(Italy)• TIBERINATIBERINA (Italy)(Italy)• WHIRLPOOL WHIRLPOOL (Italy, France, Poland)(Italy, France, Poland)

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The RivetingThe Riveting

• StrengthStrength– ReliableReliable– Easy to check the quality of the joiningEasy to check the quality of the joining– Ecologic – no smokes, no gas, no magnetismEcologic – no smokes, no gas, no magnetism– Possibility to join different materials (sandwich)Possibility to join different materials (sandwich)

• WeaknessWeakness– The rivet must be manipulatedThe rivet must be manipulated– Items should be pre-piercedItems should be pre-pierced

Capmac Industry with their technologies removesthe weakness points during the riveting process

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CAPMAC INDUSTRY TechnologiesCAPMAC INDUSTRY Technologies

• Auto-piercing rivetsAuto-piercing rivets– Fast cycle (< 1 sec.)Fast cycle (< 1 sec.)

• Integrated Punching & RivetingIntegrated Punching & Riveting– No pre-piercingNo pre-piercing– Only one cycleOnly one cycle– No limits of material thickness No limits of material thickness

• Multi-RivetsMulti-Rivets– Many rivets, riveted in the same timeMany rivets, riveted in the same time

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Rivets TypologiesRivets Typologies• Solid rivetsSolid rivets

– Auto-piercingAuto-piercing– High mechanical resistanceHigh mechanical resistance

• Tubular rivetsTubular rivets– Low deformation of the riveted itemsLow deformation of the riveted items

• Semi-tubular rivetsSemi-tubular rivets– Good mechanical resistance with low deformation of the itemsGood mechanical resistance with low deformation of the items

• Pop rivetsPop rivets– For components without the 2 side access (ex. closed boxes)For components without the 2 side access (ex. closed boxes)

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CAPMAC INDUSTRY Markets & SolutionsCAPMAC INDUSTRY Markets & Solutions

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Automotive – Industrial VehiclesAutomotive – Industrial Vehicles

Cross-members Chassis

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Solutions for Industrial VehiclesSolutions for Industrial Vehicles

• Steel rivets from 10 to 17 mm of diam.Steel rivets from 10 to 17 mm of diam.• Riveting forces from 15 to 50 tonsRiveting forces from 15 to 50 tons• Robotized riveting cells and manual riveting gunsRobotized riveting cells and manual riveting guns• Large volumes for cross-members rivetingLarge volumes for cross-members riveting• Short riveting cyclesShort riveting cycles• Reliability of the riveting processReliability of the riveting process• Quality Quality • Ergonomic and easy to useErgonomic and easy to use

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Cross-MembersCross-Members

Robotized riveting cell Manual riveting cell

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ChassisChassis

Robotized riveting lineManual riveting line

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Automotive - VansAutomotive - Vans

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Solutions for VansSolutions for Vans

• Aluminum solid rivetsAluminum solid rivets

• Automated riveting plants with IPR TechnologyAutomated riveting plants with IPR Technology

• High number of rivets in a wall of van (> 1000)High number of rivets in a wall of van (> 1000)

• Reliability of the riveting processReliability of the riveting process

• Very high automated processVery high automated process

• High quality of rivetingHigh quality of riveting

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Automotive – Brake shoesAutomotive – Brake shoes

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Automotive – ComponentsAutomotive – Components

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• Many typologies of rivets: solid, tubular, pop …Many typologies of rivets: solid, tubular, pop …

• Large volume of productionLarge volume of production

• Time cycle very shortTime cycle very short

• High level of automationHigh level of automation

• Reliability of the processReliability of the process

• Control check on 100% of productsControl check on 100% of products

• Traceability of the riveting processTraceability of the riveting process

Solutions for Automotive ComponentsSolutions for Automotive Components

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White-GoodsWhite-Goods

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• Many typologies of rivets: solid, tubular, pop …Many typologies of rivets: solid, tubular, pop …






• Traceability of the riveting processTraceability of the riveting process

Solutions for White-GoodsSolutions for White-Goods

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Industrial VentilationIndustrial Ventilation

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• Steel or stainless steel solid rivets diam. 5 -6 mmSteel or stainless steel solid rivets diam. 5 -6 mm

• Robotized riveting cellsRobotized riveting cells






• Automatic download of the partsAutomatic download of the parts

Solutions for VentilationSolutions for Ventilation

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Mechanical ComponentsMechanical Components

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• Solid rivets of different diam. and materialsSolid rivets of different diam. and materials

• Riveting machines semi-automatic for Riveting machines semi-automatic for medium volume of productionmedium volume of production

• Auto-piercing rivets or IPR technologyAuto-piercing rivets or IPR technology

• High resistance of the joinHigh resistance of the join

• Easy to useEasy to use

• Operator safeOperator safe

Solutions for Mechanical ComponentsSolutions for Mechanical Components

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Street PanelsStreet Panels

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• Auto-piercing rivets with flat headAuto-piercing rivets with flat head

• Automated riveting plantsAutomated riveting plants

• Rivets heads perfectly integrated in the panelRivets heads perfectly integrated in the panel

• Large volumes of productionLarge volumes of production

• Medium/High level of automationMedium/High level of automation


Solutions for Street PanelsSolutions for Street Panels

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but .....NOT ONLY RIVETS !but .....NOT ONLY RIVETS !Thanks to their technologies Thanks to their technologies

and experience, CAPMAC and experience, CAPMAC

INDUSTRY, it's offering INDUSTRY, it's offering

solutions also for solutions also for INSERTS, INSERTS,

NUTS, SCREWS NUTS, SCREWS positioningpositioning

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For more informationFor more information

www.capmac-industry.comwww.capmac-industry.com

capmac industry - presentation

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