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CAPABILITY STATEMENT WWW.WATMAR.COM.AU

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Page 1: CAPABILITY STATEMENT€¦ · Page 3 WATMAR CAPABILITY STATEMENT Page 4 | OUR INDUSTRIES. INDUSTRIAL. MINING MARINE. WATER TREATMENT DEFENCE. MINERALS OIL & GAS. POWER GENERATION

CAPABILITY STATEMENT

WWW.WATMAR.COM.AU

Page 2: CAPABILITY STATEMENT€¦ · Page 3 WATMAR CAPABILITY STATEMENT Page 4 | OUR INDUSTRIES. INDUSTRIAL. MINING MARINE. WATER TREATMENT DEFENCE. MINERALS OIL & GAS. POWER GENERATION

WATMAR is a leading provider of engineering products and services, delivering superior service to the highest levels of certification.

Vital statistics;

• Established since 1989 by Ian Watson• Leading provider of engineering products and services• Serving the Marine, Oil/ Gas, Defence, Mining and Industrial sectors • Specialist services including, General Engineering, Ship Repairs and Maintenance, Pump Manufacture/Repair/Testing, Welding and Fabrication, Sandblasting and Painting.

ENGINEERING SERVICES | MANUFACTURING | OEM PRODUCTS | INSPECTION | TESTING | CERTIFICATION

WHO WE ARE & WHAT WE DO

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OUR DIVISIONS

With 30 years of expertise in the defence and marine sectors, WATMARINE has developed high-level certification and technical skills. Our highly competent, multi-disciplined trade staff provide high quality 24/7 service, backed by internal engineering capabilities. The division is highly flexible and works directly with the department of defence, prime contractors and major equipment suppliers alike. WATMARINE division encompasses the following products and services;

• OEM product sales, • Service and maintenance, • Project management, • Equipment manufacture and modification, • Engineering design, • Vessel repairs and modifications

WATMAR Industrial provides a diverse range of products and services to industrial sectors including; water treatment/pumping, mining and minerals, power generation, oil & gas and general industrial.

Our products include;

• OEM product sales, • Service and maintenance (including 24/7 and onsite services) • Structural and equipment manufacture/fabrication • Fluid systems specialists (pumps, valves, piping, heat exchangers) • Project management • Engineering design

WATMAR Pumps is dedicated to pump and pump related products and services. Whether it be representation of the latest OEM pump equipment or maintenance of a pump systems, WATMAR Pumps enjoys 30 years of experience in the sector. WATMAR Pumps division also covers the following products and services;

• Sales of new pumps, valves, piping, heat exchangers and filters • Pump and valve testing and certification • Maintenance, refurbishment and repairs of pumping systems and equipment • Pipeline and pumping system design, manufacture and installation

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OUR INDUSTRIES

INDUSTRIAL MINING MARINE WATER TREATMENT

DEFENCE MINERALS OIL & GAS POWER GENERATION

QUALITY & CERTIFICATIONSBUREAU VERITASGoverning body for certification of;

ISO 9001:2015 Company management system

AS/NZS 4801 OHS certification

ISO 14001 International environmental certification

NATAGoverning body for certification of;

ISO 17025 Hydrostatic testing and gauge calibration

DNV-GLGoverning body for certification of;

DNV-GL Welding

Australian Electrical Contractor License AC13913

WATMAR is a certified ISO Company

WATMAR are highly certified by a range of governing bodies, ensuring a high quality of work and ability to work on defence, oil/gas and other high compliance critical industries.

This ensures that customers get consistent, good quality products and services. This is based on a number of quality management principles including a strong customer focus, the motivation and implication of top management, the process approach and a commitment to continual improvement.

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MECHANICAL EQUIPMENT MANUFACTURE• We manufacture a wide range of custom designed mechanical equipment utilising fabrication, sheet-metal, castings, electrical equipment, hydraulic/pneumatic components,

rapid part printing, rubber and plastic works, pumps, valves and piping.

PUMPING SYSTEMS• Full scope of pumping systems involving pumps, valves, piping and control systems. • Extensive experience in naval, marine, pumping and hydraulic engineering sectors.• In-house design of custom solutions for all applications and sectors.• Wide range of OEM pump and valve products

ELECTRONIC CONTROL SYSTEMS• PLC control systems• Microprocessor control and monitoring systems• Sensor based automated control systems• Electro-mechanical and Electro-pneumatic intrinsically safe controllers.

WATER TREATMENT SYSTEMS • Chemical Injection and dosing systems• Industrial, commercial and marine systems with high quality OEM equipment• Water Corporation projects; equipment, skids, installations

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MAINTENANCE SERVICES

ELECTRICAL MAINTENANCE • Maintenance, Service and Modification of electrical systems• PLC, micro-processor or electro-mechanical controllers• Industrial, marine or commercial scale maintenance

ONSITE SERVICING • We pride ourselves on our customer service and our approach to on-site work is no different All three divisions of WATMAR have staff with extensive industry experience and a “no nonsense” approach to achieving on-site objectives on-time and on-budget.

PUMP / VALVE MAINTENANCE • Pump and valve re-build, testing and certification,• Marine, Defence, Industrial, Mining and Oil/Gas applications,• Replacement components, OEM and reverse engineered.

INDUSTRIAL EQUIPMENT MAINTENANCE • Maintaining all type of mechanical equipment including gearboxes, compressors, separators,

pumps, valves, as well as hydraulic, pneumatic and electrical systems. • Servicing all major industries across 3 divisions.

ENGINEERED PRODUCTS

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ENGINEERED PRODUCTS

HVAC SYSTEMS • HVAC services design, manufacture, delivery and installation. • We support a wide range of HVAC systems from internationally recognised brands.

FIRE PUMP SYSTEMS / SKIDS • Manufacture of fire pump systems and skids for commercial and industrial applications.• Available with hydro-pneumatic, hydraulic or electrical control systems.• In-house testing and certification

DESALINATION SYSTEMS• Supply and installation of industrial, marine and transportable desalination systems.• OEM parts, spares and aftermarket replacements parts.

HEAT EXCHANGERS • Heat exchanger design and manufacture• Supply of a wide range of specialist heat exchanger brands• Overhaul, repair and pressure test of all types of heat exchanger systems

INSULATION AND BLANKETS• We offer custom made thermal blankets for engine rooms, refrigeration systems, exhaust systems, steam pipe work and flexible bellows.

FLEXIBLE HOSES• Advanced design, engineering and flexible vulcanised hose/pipe manufacturing. • We also offer a range of rubber products for chemical, fire and abrasion resistant applications.

EXHAUST SYSTEMS• From the smallest engine installation, to the largest passenger vessel on the water, WATMAR has years of experience in manufacturing and installing quality exhaust systems.

ENVIRONMENTAL SYSTEMS • Designing and manufacturing innovative products including drain netting systems, harbour cleaning systems, oil spill equipment and air filtration systems.• Custom made for residential, industrial and marine environments.

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ENGINEERED PRODUCTS

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GENERAL ENGINEERING SERVICES

ELECTRICAL SERVICES • Electrical Installations• Corrosion analysis including electrical potential measurement• Electrical system checks and voltage/current monitoring

WELDING AND FABRICATION • DNVGL approved welding facility providing scopes including; Pipework, Platework, Framework, Exhaust Systems, Skids, Tanks, Sheet Metal and General Fabrication.• We have the capacity work with metals including; Carbon Steels, Aluminium, Stainless Steel,

Nickel Alloys, Titanium Alloys, Copper, Alloys, Titanium Metal and Dissimilar Metals..

MECHANICAL FITTING• Services including equipment installation, overhaul, modification and asset management.• Knowledgable on a wide range of industrial equipment.• Highly experienced in marine, water, industrial, mining and oil/gas installations.• Full range in in-house support capabilities.

ABRASIVE BLASTING AND PAINTING • We have extensive in-house blasting and painting facilities using a variety of media.• We offer a wide range of corrosion control solutions both on and off-site.

VESSEL ENGINEERING FIT-OUT • WATMAR offer complete vessel engineering fit-out for commercial, defence and pleasure

applications. OEM prime movers and auxiliary equipment at competitive pricing. Our expertise ensures installations are of high quality and operational reliability.

SHEET METAL• We have all the most modern CNC sheet metal machinery to produce high quality, professional solutions.

SYSTEM DESIGN AND DRAFTING • With the latest design and modelling software available in-house, we can optimise the design of your new equipment or system. We have expertise in the design of everything from

fluid systems through to complex mechanical equipment.

SLUDGE CLEANING Arrow Operations & Technologies and WATMAR operate under a joint venture agreement to offer innovative robotic collection, treatment and recycling of sludge and wastewater in Australia. The main benefits that we provides include;• Safe pumping of sludge whilst keeping the area operational at all times.• Prevents ecological harm• Recycles high value Phosphoric acid, crude oil and more.

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GENERAL ENGINEERING SERVICES

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TESTING/CALIBRATION SERVICES

HYDROSTATIC TESTING • Our NATA approved facilities can hydrostatically pressure test almost anything up to 7,300 kPa, and we pride ourselves on providing you with a quick turnaround time.• Testing of pipes, valves, hoses and associated components for a wide range of applications.

PUMP AND VALVE TESTING • In-house pump testing station for operational certification of pumps and valves.• All testing carried out to wide range of certifying bodies including (but not limited to); Lloyds

Register, Det Norsek Veritas and Germanischer Lloyd and ABS.

CALIBRATION SERVICES• NATA accredited pressure/vacuum measuring device calibration to ISO/IEC 17025:2005.• Gauge pressure calibration in the range -95kPa (-0.95bar) to 70 MPa (700bar) • Pressure and vacuum gauge testing as defined by the AS 1349 and MSA Test Method 1 & 2• Calibration of analogue and digital gauges, pressure recorders, mechanical chart recorders

MACHINERY CONDITION MONITORING • Measurement, monitoring, problem solving and reporting of services including; • Vibration of stationary and rotating equipment, harmonic analysis • Thermal distribution analysis (infrared) • Pressure monitoring, high frequency pulse analysis

UPGRADE OF THE SWAN BREWERY COOLING TOWERS • WATMAR Industrial was tasked with the upgrade of the swan brewery cooling towers. This

included the demolition and waste removal of the existing towers and the re-development of polyethylene (ABS) piping, tanks and heat exchangers.

• Equipment was pre-manufactured and delivered to site where tanks, piping, heat exchangers, motors and controllers where installed.

PUMP SKID FOR OIL PLATFORM (HIGH FLOW, DIESEL DRIVEN, FIRE SUBMERSIBLE)• WATMAR was tasked to build 12 diesel driven fire submersible pump skids for use on oil platforms in India, Korea, Vietnam, Singapore and UAE. • WATMAR’s scope was to design and manufacture, install and commission the systems. Each

pump set weighed approximately 15 tonnes. • In house testing confirmed required pressure and flow requirements prior to offshore site installation and commissioning.

BP HEAT EXCHANGER REPLACEMENT/REFURBISHMENT • WATMAR Industrial undertook work to refurbish/replace tube heat exchangers at a BP oil

refinery.• The work scope required exchangers to be disassembled, inspected and repaired/ replaced as required to meet stringent acceptance criteria.• Works were completed with pressure testing, certification and set to work processes.

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FEATURE PROJECTS

RE-FIT WORK ON ADV OCEAN PROTECTOR• DOF Ship Management engaged WATMAR to project manage the ADV Ocean Protector

2017 refit on Garden Island Defence base.• All aspects of the re-fit were managed including scheduling, procurement, labour allocation,

HSEQ processes and logistics. • 3000 man hours were able to be delivered within a 3 week period. • Additional work scopes were carried out off the coast of Christmas and Cocos Islands.

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OEM EQUIPMENT

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QUANTUM STABILIZERS (AUSTRALIAN AGENT)WATMAR are the sole sales and service agent in Australia for Quantum, suppling a range of vessel stabilization systems to the marine and defence sectors. Quantum products include zero speed fins, Dyna-foil retractable stabilizers, MAGLift rotor stabilizers, hydraulic systems and power units, and stabilizer control systems.

LEISTRITZ (AUSTRALIAN DISTRIBUTOR)WATMAR are the exclusive Australasian agent for Leistritz pumps in the marine sector and supplier to a wide range of other industries. Leistritz manufacture a wide variety of pump products however specialise in lube oil and fuel oil applications.

ZEHNDER PUMPEN (AUSTRALIAN DISTRIBUTOR)WATMAR are the exclusive Australian Distributor of Zehnder Pumpen products. Established in 1970, Zehnder Pumpen manufactures submersible pumps, garden pumps, sewage lifting units, waste water lifting units, excrement lifting units, electronic pressure pumps and house water systems.

TAIKO KIKAI (AUSTRALIAN DISTRIBUTOR)WATMAR are the exclusive Australian agent for Taiko Kikai. Providing a range of superior pumps and delivering design, production and sale of blowers, pumps, vacuum pump and environment protection devices.

DURAMAX MARINE (AUSTRALIAN AGENT)WATMAR are the sole sales and service agent in Australia for Quantum, suppling a range of vessel stabilization systems to the marine and defence sectors. Quantum products include zero speed fins, Dyna-foil retractable stabilizers, MAGLift rotor stabilizers, hydraulic systems and power units, and stabilizer control systems.

EVERBLUE (AUSTRALIAN DISTRIBUTOR)WATMAR are the exclusive Australian Distributor of Everblue filtration products. Made to high quality in Italy, Everblue supply industrial filter systems globally and specialise in industrial water treatment.

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OEM EQUIPMENT

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CR OCEAN (AUSTRALIAN AGENT)WATMAR are the exclusive Australian Agent for CR Ocean LLC, supplying advanced ship exhaust scrubber systems. The agreement sees WATMAR managing sales, equipment installation, commissioning and maintenance services to commercial and defence vessels

ALLWEILER (AUSTRALIAN DEALER)WATMAR are the Dealer for Allweiler pumps in Western Australia to industrial and marine sectors. Since 1860, Allweiler have been manufacturing high quality pumps in Germany. WATMAR provide sales, installation and maintenance services with 24/7 support.

CAIME (AUSTRALIAN DISTRIBUTOR)WATMAR are the exclusive Australian distributor for CAIME products and services including advanced reverse osmosis systems. The agreement sees WATMAR managing sales, equipment installation, commissioning and maintenance services to commercial and defence vessels.

IMO PUMP (AUSTRALIAN DEALER)WATMAR are the Dealer for IMO pumps in Western Australia to industrial and marine sectors. IMO manufacture triple screw and gear pumps to industrial and marine applications. WATMAR provide sales, installation and maintenance services with 24/7 support.

ALFA-LAVAL (AUSTRALIAN AGENT)WATMAR are the Western Australian Agent for Alfa Laval, providing highly experienced sales, installation and maintenance of Alfa Laval purifiers and separators. We provide technical expertise and 24/7 support

HOUTTUIN PUMP (AUSTRALIAN DEALER)WATMAR are the Dealer for Houttuin pumps in Western Australia to industrial and marine sectors. Houttuin manufacture triple screw and gear pumps to industrial and marine applications. WATMAR provide sales, installation and maintenance services with 24/7 support.

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OEM EQUIPMENT

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GORMAN-RUPP (AUSTRALIAN DEALER)WATMAR are Australian Dealers for Gorman Rupp who have a selection of nearly 3,000 pumps and have been manufacturing pumping systems since 1933. WATMAR offer equipment sales, installation, service and maintenance. Pump models offered include self-priming centrifugal, standard centrifugal, submersible, rotary gear and diaphragm pumps.

OUR OTHER BRANDS

RICKMEIER (AUSTRALIAN DEALER)WATMAR are Australian Dealers for Rickmeier who have been manufacturing high quality gear pumps and valves in Germany since 1914. WATMAR provide equipment sales, installation maintenance services Australia wide.

WATMAR PUMPS (MANUFACTURER)WATMAR Pumps is an Australian manufacturer of defence and marine centrifugal pumps with design, manufacture and support completely within Australia. WATMAR design and supply pumps to suit exacting needs, providing highest quality and superior performance with total sovereign ownership.

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Perth Head Office: 34 Hope Valley Road, Naval Base,

W.A. 6165, P.O. Box: 1165 Bibra Lake W.A. 6965

P: +61 8 9437 1305 F: +61 8 9437 1395

Adelaide: 50 Mawson Lakes Boulevard,

Mawson Lakes S.A. 5095

P: +61 8 8260 8291

Sydney: Fairford Road, Padstow, NSW, 2211

Cairns: Marina Quay, Cairns, QLD, 4870

Darwin: Mighall Place, Holtze, NT, 0892

[email protected]

www.watmar.com.au

CONTACT US

OFFICE/WORKSHOP

SERVICE CENTRE

PERTH

ADELAIDESYDNEY

CAIRNS

DARWIN