capabilities - westernheatforge€¦ · case carburizing steels stainless, duplex & super...
TRANSCRIPT
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• ISO 9001 • IATF 16949 • ISO 14001 • OHSAS 18001 • PED • IBR • NABL ISO/IEC 17025 LAB
Capabilities
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To be the First Choice of our Customers, Employees, Contractors, Suppliers, Banks, and all other partners including
our community
Vision
MissionTo deliver 100% On Time with 100% Quality through
disciplined and rigorous implementation of QMS, OEE, 5S, Lean Manufacturing, TQM, TPM and Kaizen
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• Founded in 1982. > 500 employees. > 25% Exports
• Global Supplier of Forged, Machined, Turnkey, Tested Components
• 1st Company in India to provide Forged, Machined, Coated, Cladded components
• Fully Integrated Open and Closed Die Forging Facility with annual capacityof 25,000 Tons Closed Die Forging - 18,000 Tons. Single piece < 100 kgs
Open Die Forging - 7,000 Tons. Single piece < 4000 kgs
• ISO 9001 approved Machining Components Division with Coating and Cladding facilities - over 60% machined parts
About
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• Created a "Machined Components Super Market" for over 500 components with significant benefits to Customer -
Zero days of manufacturing lead time
Number of suppliers managed by customer reduced from 10 to 1
Inventory management resources of space & staff dramatically reduced
WHF assumed ownership for Quality, Delivery and Supplier Management
• We add value to our product by anticipating customer needs
Cladding Services for Weld Overlay of Inconel over components
Coating Services for PTFE, Xylan, Everslik and other coatings
• Consignment and supply around inventory programs
• Multi-year supply programs with price variation clauses
Customer Focused Innovative Solutions
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• Services
• Forging, Heat Treatment and Machining Services
• Metallurgical and Metrological Lab Testing Services
• Coating and Cladding Services
• All Services under WHF umbrella
• Solutions• Supply of Machined, Turnkey and Tested components
• Significant supply chain management experience - devise complete solutions for customers
Coating, Hydrostatic testing, Air Leak Testing, Thermal de-burring
• WHF can make capital investments to meet customer needs
1 Stop Shop for Engineering Solutions
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Certifications
ISO 14001:2015Cert. No: IND16.8443/U/E/HS
PED 2014/68/EU Annex I Clause 4.3 Cert. No. 4254-2014-CE-IND-DNV
IATF 16949:2016Cert. No. 197153 –2016 – AQ-IND-IATF
ISO 9001:2015 Cert. No-IND17.3449U/Q
OHSAS 18001:2007Cert. No: IND16.8443/U/EHS
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Our Prestigious Clientele
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Our Prestigious Clientele
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Quality Forgings Need Quality RM
Commonly forged gradesCarbon and Low Alloy Steels
Case Carburizing Steels Stainless, Duplex & Super Duplex SteelsThrough Hardening Steels
ASTM A105 AISI 8620 SAE 8822 H AISI 410 DIN 1.4462 42CrMo4/EN 19
A350 LF2 Class 1 AISI 8630 18CrNiMo7 AISI 316 DIN 1.4418 43B17
AISI 4130 17NiCrMo6-4 EN353 AISI 304 DIN 1.4057 AISI 4330V
AISI 4140 EN 36C 16MnCr5 AISI 08020 ASTM A 182 F321 ASTM A 182 F22
AISI 4340 EN 354 815M17 AISI 420 17-4PH EN 24/817M40
S355J2 20MnCr5 AISI 316L F6NM
AISI 304L F 11
F 347 F91
F317
• Strategic relations with renowned Steel Mills globally • Original mill test certificates with each supply
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Closed Die Open Die
4 Hammers: 1.5T, 2T, 3T & 8Ton1 Press: 1000 Tons
1 Hammer: 2 Ton Hydraulic 1 Press: 1000 Tons
Forged Component Weight: 1- 100 Kgs
Forged Component Weight: 50 - 4000 Kgs
Forging Services
In-house High-Tech Die Design and Forge Simulation Expertise
• Developed over 4000 unique forged components
• Featurecam used to create Numerically Controlled Tool Path for die cutting on high speed CNCs
• D’form, state of the art software, simulates forging processes to obtain 1st time right forgings
• Solid Works software for design and analysis
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• Shaft - Dia: 150 to 450 mm, Length: 4.5 m, Weight: 4.0 Ton max
• Gear Blank/Crane - Wheel - Dia: 400 to 1100 mm, Thickness: 400 mm, Weight: 1.5 Ton
• Block - Square: 150 to 450 mm, Length: 4.5 m, Weight: 4.0 Ton max
Forging Services
1000 Ton Forging Press Heat Treatment Furnace
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Valve Body Bonnet Major Gate Minor Gate Flanges Wing Nut Slab Gate Slab Gate
Ram Forging Cross Solid Tee 5A Body Adapter Butterfly Valve Disc
Dual Plate Check Valve Body
Tees/CrossBlock
Round/Gear Blank
Flange Shaft Adaptor Spool Hollow Shaft Tubular Tubular
VALVE / OIL & GAS EQUIPMENT
Products
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Back Head Cylinder Front Head Retainer End Piece Handle DTH BIT
Trunion Piston Eye UCB Bottom Track Link Track Roller Sprocket Segment Leg Forging
Cap End Cover Trunion Flange Rod Eye Rod Eye Piston Rod Cone Forging
CONSTRUCTION & MINING EQUIPMENT
Products
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Yoke Shaft Stub Yoke Half End Yoke End Yoke Axle Yoke Tow Hook Yoke Yoke
Whl Brg Spindle Bearing Block Steering Knuckle Bracket Relay Arm Pitman Arm Spring Saddle Link
Crank Shaft Conn Rod Spindle Forging Gear Forging Bowl Body Bowl Hood Damper Fastener
AUTOMOTIVE & OTHERSProducts
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Batch Furnace Continuous Furnace Instrumentation
Capacity 1.5 - 6 Tons Capacity 1 Ton/hourCapacity 500 kg/hour
Calibrated to API 6A, AMS 2750E standards
Processes• Normalizing• Annealing, ISO-Annealing• Solution Annealing• Post Weld Stress Relieving• Hardening & Tempering• Precipitation Hardening• Quenching Media
i. Oilii. Wateriii. Polymer
Processes• Normalizing• ISO-Annealing• Hardening• Tempering• Quenching Media
i. Oilii. Wateriii. Polymer
• Chino HT Chart Recorders
• Chino Data Loggers• K - Type Thermo-Couples• Temperature Controllers• Auto Charger for Quench
Application• Deep-throat, fully
automated Hardness Tester calibrated as per ISO 6506-1
Heat Treatment Services
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Automated Deep Throat Brinell Hardness Tester
Auto charger for quenching operation
Continuous furnace with extractor mechanism for quenching operation
Heat Treatment Services• Spare capacity of > 500 Tons / Month for in 11 furnaces• Maximum height/outer diameter - 400mm • Maximum length - 4 m
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• Third Party Inspector Approvals - LLOYDS, Bureau Veritas, Moody International, ICS, TUV, IRS, ABS, EIL, IRQS, Velosi, Campbell
• Client Approvals – Schlumberger, GE, Siemens, Alstom Power, Wesco, Goodwin, NOV, Aswan National OilWell Varco, Baker Hughes
ISO/IEC 17025 Accredited Lab
ChemicalTesting
Optical Spectrometer
ARL 3460
UltrasonicMagneticParticle
Chemical Analysis
Micro-Structure
Grain-Flow
Impact @
-196C
TensileBend Test
BrinellRockwellHardness
Testing
MechanicalTesting
ISO
IS ASTM
Standards Followed
Phases Volume Fraction
Corrosion Test
(practice A & E)
Thermo-Metallic Phase
Detection
Metallurgical Tests for Stainless Steel
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ARL Spectrometer (26 Channels)
Universal Testing machine (0.2% PS)
ASTM Impact Testing done till -196C
Metallurgical and NDT Testing Services• NDT includes Ultrasonic, Magnetic Particle and Liquid Penetrant • Third party testing services and certifications provided in
accordance with ISO/IEC 17025:2005, ASTM, IS and ISO Standards
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WHF – Machining Components Division
• State of the Art Machining Facility in Chakan, Pune
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• ISO 9001:2015 Approved
• Turnkey Tested Components for Emerson, GE Oil and Gas, Schlumberger and Velan Valves
• In-house Hydrostatic Testing up to 1500 Bar/21,000 PSI
• Metrology Lab with CMM, Conturograph, Video Image Analyzer
WHF – Machining Components Division
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Sr. No Description Qty Capacity
1CNC Turning CentersDoosan, DMG Mori, ACE, LMW
16 10mm to 500mm Turning Diameter / ABC –100mm to 1000mm
Vertical Turning Centers BFW, LMW
3 Turning Dia 100mm – 600mm
2Horizontal Machining Centers – twin palletsOkuma, Mitsui Seiki, Doosan, BFW
4 X-560-700; Y-410-800; Z-460-700
Vertical Machining CentersOkuma, Haas, Dahlih, LMW
10 X-762-1350; Y-508-630; Z-406.4-700
3 Magnetic Particle Inspection Machines 6 Coil dia-12" length-54"
4 Grinding Machines 1 Size -1'‘ * 8''
Machining Capabilities• Over 35 CNC Machines
• Carl-Zeiss CMM and NIKON CMM• Carl-Zeiss Conturograph; Hauser Profile
Projector
• Gage Master for Thread Profile Measurement• Surface roughness tester – Karl Maher
State-of-the-art Metrology Lab
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Machined Components
Bonnet BonnetBearing Spindle Bonnet VALVE BODY
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Machined Components
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VALVE BODY VALVE BODY VALVE BODY
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Coating Plant
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Coated Components
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Cladded Components
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www.WesternHeatForge.com
Western Heat & Forge Pvt. Ltd.
Plant I – Head Office J-2 'S' Block | MIDC | Telco Road | Bhosari | Pune - 411026 | India
Plant II – Machining Components DivisionM.I.D.C. | Bhosari | Pune - 411026 | India
Plant III – Machining Components DivisionChakan Phase 2 | Bhamboli | Pune
Mr. Sanjay Jindal Managing Director
[email protected]@WesternHeatForge.com
Contact WHF
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Thank You!!!!
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