cantilever racking assembly - bigdug shelving ltd · cantilever racking information if in doubt,...

4
CL: 04/12 Guide to Assembly & Usage Cantilever Racking Information If in doubt, contact the supplier Read this Guide thoroughly before commencing assembly & retain for future reference Before commencing assembly, unpack carefully & check that all components are included Tools – Drill, Drill Bits, Spanners, Sockets, Torque Wrench, String Line, Forklift, Spirit Level Caution During assembly, ensure to: Take care during assembly & in use, particularly when lifting or stretching & when using tools or machinery Assemble & locate for use on a suitable level floor surface. Allow adequate working space Dispose of packaging materials responsibly Ensure these instructions are retained for reference & that users are aware of the rules for safe use Warning Rules for the safe use of racking: NEVER CLIMB ON THE STRUCTURE OR STAND ON THE ARMS ALWAYS USE A SUITABLE METHOD TO REACH HIGH LEVELS 1 Assembly should be undertaken by at least two competent people ENSURE THAT THE MAXIMUM LOAD CARRYING CAPACITIES ARE NOT EXCEEDED Installers using plant to assist with the installation must have valid licenses Racking is safe when used responsibly. If in doubt, contact the supplier COMPONENT CHECK LIST Component Quantity Uprights CLR_UP See invoice pick list Base CLR_BASE See invoice pick list Arm CLR_ARM See invoice pick list Horizontal Brace CLR_HZB See invoice pick list Diagonal Brace CLR_DB See invoice pick list

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Page 1: Cantilever Racking assembly - BiGDUG Shelving Ltd · Cantilever Racking Information If in doubt, contact the supplier Wear appropriate clothing, protective gloves and footwear are

CL: 04/12

Guide to Assembly & Usage

Cantilever RackingInformationIf in doubt, contact the supplier

Wear appropriate clothing, protective gloves and footwear are recommended

If in doubt pleasecontact yoursupplier

Please read these instructions

Inspect all packagesfor damage and checkthat all the components orderedare included

Assembly should be undertakenby at least 2 competent persons

Tools required

We recommendthis product is�xed to the �oor

Caution! During assembly

Take care when handling heavy objects

Build on a suitable level �oor surface

Allow adequate working space and be aware of othersworking around you

Dispose of packagingmaterials responsibly

Warning

Never climb on the structure

Do no lean ladders, steps or other objects against the shelving

Always use safetysteps to reach highshelves

Load heavy itemson the lower shelves

This product is designed for hand loading only

Do not use in dampor wet environments

Ensure that maximumload carrying capacitiesare not exceeded

Please referto the loadingchart suppliedfor details

Read this Guide thoroughly before commencing assembly & retain for future reference

Wear appropriate clothing, protective gloves and footwear are recommended

If in doubt pleasecontact yoursupplier

Please read these instructions

Inspect all packagesfor damage and checkthat all the components orderedare included

Assembly should be undertakenby at least 2 competent persons

Tools required

We recommendthis product is�xed to the �oor

Caution! During assembly

Take care when handling heavy objects

Build on a suitable level �oor surface

Allow adequate working space and be aware of othersworking around you

Dispose of packagingmaterials responsibly

Warning

Never climb on the structure

Do no lean ladders, steps or other objects against the shelving

Always use safetysteps to reach highshelves

Load heavy itemson the lower shelves

This product is designed for hand loading only

Do not use in dampor wet environments

Ensure that maximumload carrying capacitiesare not exceeded

Please referto the loadingchart suppliedfor details

Before commencing assembly, unpack carefully & check that all components are included

Wear appropriate clothing, protective gloves and footwear are recommended

If in doubt pleasecontact yoursupplier

Please read these instructions

Inspect all packagesfor damage and checkthat all the components orderedare included

Assembly should be undertakenby at least 2 competent persons

Tools required

We recommendthis product is�xed to the �oor

Caution! During assembly

Take care when handling heavy objects

Build on a suitable level �oor surface

Allow adequate working space and be aware of othersworking around you

Dispose of packagingmaterials responsibly

Warning

Never climb on the structure

Do no lean ladders, steps or other objects against the shelving

Always use safetysteps to reach highshelves

Load heavy itemson the lower shelves

This product is designed for hand loading only

Do not use in dampor wet environments

Ensure that maximumload carrying capacitiesare not exceeded

Please referto the loadingchart suppliedfor details

Tools – Drill, Drill Bits, Spanners, Sockets, Torque Wrench, String Line, Forklift, Spirit Level

Wear appropriate clothing, protective gloves and footwear are recommended

If in doubt pleasecontact yoursupplier

Please read these instructions

Inspect all packagesfor damage and checkthat all the components orderedare included

Assembly should be undertakenby at least 2 competent persons

Tools required

We recommendthis product is�xed to the �oor

Caution! During assembly

Take care when handling heavy objects

Build on a suitable level �oor surface

Allow adequate working space and be aware of othersworking around you

Dispose of packagingmaterials responsibly

Warning

Never climb on the structure

Do no lean ladders, steps or other objects against the shelving

Always use safetysteps to reach highshelves

Load heavy itemson the lower shelves

This product is designed for hand loading only

Do not use in dampor wet environments

Ensure that maximumload carrying capacitiesare not exceeded

Please referto the loadingchart suppliedfor details

CautionDuring assembly, ensure to:

Wear appropriate clothing, protective gloves and footwear are recommended

If in doubt pleasecontact yoursupplier

Please read these instructions

Inspect all packagesfor damage and checkthat all the components orderedare included

Assembly should be undertakenby at least 2 competent persons

Tools required

We recommendthis product is�xed to the �oor

Caution! During assembly

Take care when handling heavy objects

Build on a suitable level �oor surface

Allow adequate working space and be aware of othersworking around you

Dispose of packagingmaterials responsibly

Warning

Never climb on the structure

Do no lean ladders, steps or other objects against the shelving

Always use safetysteps to reach highshelves

Load heavy itemson the lower shelves

This product is designed for hand loading only

Do not use in dampor wet environments

Ensure that maximumload carrying capacitiesare not exceeded

Please referto the loadingchart suppliedfor details

Take care during assembly & in use, particularly when lifting or stretching & when using tools or machinery

Wear appropriate clothing, protective gloves and footwear are recommended

If in doubt pleasecontact yoursupplier

Please read these instructions

Inspect all packagesfor damage and checkthat all the components orderedare included

Assembly should be undertakenby at least 2 competent persons

Tools required

We recommendthis product is�xed to the �oor

Caution! During assembly

Take care when handling heavy objects

Build on a suitable level �oor surface

Allow adequate working space and be aware of othersworking around you

Dispose of packagingmaterials responsibly

Warning

Never climb on the structure

Do no lean ladders, steps or other objects against the shelving

Always use safetysteps to reach highshelves

Load heavy itemson the lower shelves

This product is designed for hand loading only

Do not use in dampor wet environments

Ensure that maximumload carrying capacitiesare not exceeded

Please referto the loadingchart suppliedfor details

Assemble & locate for use on asuitable level floor surface. Allow adequate working space

Wear appropriate clothing, protective gloves and footwear are recommended

If in doubt pleasecontact yoursupplier

Please read these instructions

Inspect all packagesfor damage and checkthat all the components orderedare included

Assembly should be undertakenby at least 2 competent persons

Tools required

We recommendthis product is�xed to the �oor

Caution! During assembly

Take care when handling heavy objects

Build on a suitable level �oor surface

Allow adequate working space and be aware of othersworking around you

Dispose of packagingmaterials responsibly

Warning

Never climb on the structure

Do no lean ladders, steps or other objects against the shelving

Always use safetysteps to reach highshelves

Load heavy itemson the lower shelves

This product is designed for hand loading only

Do not use in dampor wet environments

Ensure that maximumload carrying capacitiesare not exceeded

Please referto the loadingchart suppliedfor details

Dispose of packaging materials responsibly

Wear appropriate clothing, protective gloves and footwear are recommended

If in doubt pleasecontact yoursupplier

Please read these instructions

Inspect all packagesfor damage and checkthat all the components orderedare included

Assembly should be undertakenby at least 2 competent persons

Tools required

We recommendthis product is�xed to the �oor

Caution! During assembly

Take care when handling heavy objects

Build on a suitable level �oor surface

Allow adequate working space and be aware of othersworking around you

Dispose of packagingmaterials responsibly

Warning

Never climb on the structure

Do no lean ladders, steps or other objects against the shelving

Always use safetysteps to reach highshelves

Load heavy itemson the lower shelves

This product is designed for hand loading only

Do not use in dampor wet environments

Ensure that maximumload carrying capacitiesare not exceeded

Please referto the loadingchart suppliedfor details

Ensure these instructions are retained for reference & that users are aware of the rules for safe use

Wear appropriate clothing, protective gloves and footwear are recommended

If in doubt pleasecontact yoursupplier

Please read these instructions

Inspect all packagesfor damage and checkthat all the components orderedare included

Assembly should be undertakenby at least 2 competent persons

Tools required

We recommendthis product is�xed to the �oor

Caution! During assembly

Take care when handling heavy objects

Build on a suitable level �oor surface

Allow adequate working space and be aware of othersworking around you

Dispose of packagingmaterials responsibly

Warning

Never climb on the structure

Do no lean ladders, steps or other objects against the shelving

Always use safetysteps to reach highshelves

Load heavy itemson the lower shelves

This product is designed for hand loading only

Do not use in dampor wet environments

Ensure that maximumload carrying capacitiesare not exceeded

Please referto the loadingchart suppliedfor details

WarningRules for the safe use of racking:

Wear appropriate clothing, protective gloves and footwear are recommended

If in doubt pleasecontact yoursupplier

Please read these instructions

Inspect all packagesfor damage and checkthat all the components orderedare included

Assembly should be undertakenby at least 2 competent persons

Tools required

We recommendthis product is�xed to the �oor

Caution! During assembly

Take care when handling heavy objects

Build on a suitable level �oor surface

Allow adequate working space and be aware of othersworking around you

Dispose of packagingmaterials responsibly

Warning

Never climb on the structure

Do no lean ladders, steps or other objects against the shelving

Always use safetysteps to reach highshelves

Load heavy itemson the lower shelves

This product is designed for hand loading only

Do not use in dampor wet environments

Ensure that maximumload carrying capacitiesare not exceeded

Please referto the loadingchart suppliedfor details

NEVER CLIMB ON THE STRUCTURE OR STAND ON THE ARMS

Wear appropriate clothing, protective gloves and footwear are recommended

If in doubt pleasecontact yoursupplier

Please read these instructions

Inspect all packagesfor damage and checkthat all the components orderedare included

Assembly should be undertakenby at least 2 competent persons

Tools required

We recommendthis product is�xed to the �oor

Caution! During assembly

Take care when handling heavy objects

Build on a suitable level �oor surface

Allow adequate working space and be aware of othersworking around you

Dispose of packagingmaterials responsibly

Warning

Never climb on the structure

Do no lean ladders, steps or other objects against the shelving

Always use safetysteps to reach highshelves

Load heavy itemson the lower shelves

This product is designed for hand loading only

Do not use in dampor wet environments

Ensure that maximumload carrying capacitiesare not exceeded

Please referto the loadingchart suppliedfor details

ALWAYS USE A SUITABLE METHOD TO REACH HIGH LEVELS

Wear appropriate clothing, protective gloves and footwear are recommended

If in doubt pleasecontact yoursupplier

Please read these instructions

Inspect all packagesfor damage and checkthat all the components orderedare included

Assembly should be undertakenby at least 2 competent persons

Tools required

We recommendthis product is�xed to the �oor

Caution! During assembly

Take care when handling heavy objects

Build on a suitable level �oor surface

Allow adequate working space and be aware of othersworking around you

Dispose of packagingmaterials responsibly

Warning

Never climb on the structure

Do no lean ladders, steps or other objects against the shelving

Always use safetysteps to reach highshelves

Load heavy itemson the lower shelves

This product is designed for hand loading only

Do not use in dampor wet environments

Ensure that maximumload carrying capacitiesare not exceeded

Please referto the loadingchart suppliedfor details

1

Assembly should be undertaken by at least two competent people

Wear appropriate clothing, protective gloves and footwear are recommended

If in doubt pleasecontact yoursupplier

Please read these instructions

Inspect all packagesfor damage and checkthat all the components orderedare included

Assembly should be undertakenby at least 2 competent persons

Tools required

We recommendthis product is�xed to the �oor

Caution! During assembly

Take care when handling heavy objects

Build on a suitable level �oor surface

Allow adequate working space and be aware of othersworking around you

Dispose of packagingmaterials responsibly

Warning

Never climb on the structure

Do no lean ladders, steps or other objects against the shelving

Always use safetysteps to reach highshelves

Load heavy itemson the lower shelves

This product is designed for hand loading only

Do not use in dampor wet environments

Ensure that maximumload carrying capacitiesare not exceeded

Please referto the loadingchart suppliedfor details

ENSURE THAT THE MAXIMUM LOAD CARRYING CAPACITIES ARE NOT EXCEEDED

Wear appropriate clothing, protective gloves and footwear are recommended

If in doubt pleasecontact yoursupplier

Please read these instructions

Inspect all packagesfor damage and checkthat all the components orderedare included

Assembly should be undertakenby at least 2 competent persons

Tools required

We recommendthis product is�xed to the �oor

Caution! During assembly

Take care when handling heavy objects

Build on a suitable level �oor surface

Allow adequate working space and be aware of othersworking around you

Dispose of packagingmaterials responsibly

Warning

Never climb on the structure

Do no lean ladders, steps or other objects against the shelving

Always use safetysteps to reach highshelves

Load heavy itemson the lower shelves

This product is designed for hand loading only

Do not use in dampor wet environments

Ensure that maximumload carrying capacitiesare not exceeded

Please referto the loadingchart suppliedfor details

Installers using plant to assist with the installation must have valid licenses

Wear appropriate clothing, protective gloves and footwear are recommended

If in doubt pleasecontact yoursupplier

Please read these instructions

Inspect all packagesfor damage and checkthat all the components orderedare included

Assembly should be undertakenby at least 2 competent persons

Tools required

We recommendthis product is�xed to the �oor

Caution! During assembly

Take care when handling heavy objects

Build on a suitable level �oor surface

Allow adequate working space and be aware of othersworking around you

Dispose of packagingmaterials responsibly

Warning

Never climb on the structure

Do no lean ladders, steps or other objects against the shelving

Always use safetysteps to reach highshelves

Load heavy itemson the lower shelves

This product is designed for hand loading only

Do not use in dampor wet environments

Ensure that maximumload carrying capacitiesare not exceeded

Please referto the loadingchart suppliedfor details

Racking is safe when used responsibly.If in doubt, contact the supplier

COMPONENT CHECK LISTComponent Quantity

Uprights

CLR_UP

See invoicepick list

Base

CLR_BASE

See invoicepick list

Arm

CLR_ARM

See invoicepick list

Horizontal Brace

CLR_HZB

See invoicepick list

Diagonal Brace

CLR_DB

See invoicepick list

Page 2: Cantilever Racking assembly - BiGDUG Shelving Ltd · Cantilever Racking Information If in doubt, contact the supplier Wear appropriate clothing, protective gloves and footwear are

Assembly - Cantilever RackingAlign the feet with all anchor points facing the same way

Fix 6 bolts per foot with the nuts and washers on the inside of the frame

Fit end caps onto the open end of all arms by tapping down with a mallet

Measure spacing between arms and adjust to required distance

Fit bolts above arm

2 CL: 04/12Note: Illustrations not to scale

Torque all bolts to the relevant settings Fixing information Measure the diagonal to make sure the uprights are square before adding the crossbraces and diagonal braces

Fit crossbrace and diagonal braces as per supplied diagram

Torque all bolts to the relevant settings Fixing information

Place the first two uprights close to the installation location on top of bearers that allow you to access the underside of the uprights

Wear appropriate clothing, protective gloves and footwear are recommended

If in doubt pleasecontact yoursupplier

Please read these instructions

Inspect all packagesfor damage and checkthat all the components orderedare included

Assembly should be undertakenby at least 2 competent persons

Tools required

We recommendthis product is�xed to the �oor

Caution! During assembly

Take care when handling heavy objects

Build on a suitable level �oor surface

Allow adequate working space and be aware of othersworking around you

Dispose of packagingmaterials responsibly

Warning

Never climb on the structure

Do no lean ladders, steps or other objects against the shelving

Always use safetysteps to reach highshelves

Load heavy itemson the lower shelves

This product is designed for hand loading only

Do not use in dampor wet environments

Ensure that maximumload carrying capacitiesare not exceeded

Please referto the loadingchart suppliedfor details

Recommended Torque Details

Bracing Fixings M12 Fixings 98nm

Arm Fixings M12 Fixings 98nm M16 Fixings 244nm

NB Washers to be fitted behind nuts at each location

Floor FixingsRefer to manufacturers

detailed instructions(found in fixing box)

Wear appropriate clothing, protective gloves and footwear are recommended

If in doubt pleasecontact yoursupplier

Please read these instructions

Inspect all packagesfor damage and checkthat all the components orderedare included

Assembly should be undertakenby at least 2 competent persons

Tools required

We recommendthis product is�xed to the �oor

Caution! During assembly

Take care when handling heavy objects

Build on a suitable level �oor surface

Allow adequate working space and be aware of othersworking around you

Dispose of packagingmaterials responsibly

Warning

Never climb on the structure

Do no lean ladders, steps or other objects against the shelving

Always use safetysteps to reach highshelves

Load heavy itemson the lower shelves

This product is designed for hand loading only

Do not use in dampor wet environments

Ensure that maximumload carrying capacitiesare not exceeded

Please referto the loadingchart suppliedfor details

Wear appropriate clothing, protective gloves and footwear are recommended

If in doubt pleasecontact yoursupplier

Please read these instructions

Inspect all packagesfor damage and checkthat all the components orderedare included

Assembly should be undertakenby at least 2 competent persons

Tools required

We recommendthis product is�xed to the �oor

Caution! During assembly

Take care when handling heavy objects

Build on a suitable level �oor surface

Allow adequate working space and be aware of othersworking around you

Dispose of packagingmaterials responsibly

Warning

Never climb on the structure

Do no lean ladders, steps or other objects against the shelving

Always use safetysteps to reach highshelves

Load heavy itemson the lower shelves

This product is designed for hand loading only

Do not use in dampor wet environments

Ensure that maximumload carrying capacitiesare not exceeded

Please referto the loadingchart suppliedfor details

Wear appropriate clothing, protective gloves and footwear are recommended

If in doubt pleasecontact yoursupplier

Please read these instructions

Inspect all packagesfor damage and checkthat all the components orderedare included

Assembly should be undertakenby at least 2 competent persons

Tools required

We recommendthis product is�xed to the �oor

Caution! During assembly

Take care when handling heavy objects

Build on a suitable level �oor surface

Allow adequate working space and be aware of othersworking around you

Dispose of packagingmaterials responsibly

Warning

Never climb on the structure

Do no lean ladders, steps or other objects against the shelving

Always use safetysteps to reach highshelves

Load heavy itemson the lower shelves

This product is designed for hand loading only

Do not use in dampor wet environments

Ensure that maximumload carrying capacitiesare not exceeded

Please referto the loadingchart suppliedfor details

Recommended Torque Details

Bracing Fixings M12 Fixings 98nm

Arm Fixings M12 Fixings 98nm M16 Fixings 244nm

NB Washers to be fitted behind nuts at each location

Floor FixingsRefer to manufacturers

detailed instructions(found in fixing box)

1 2 3

4 5 6

7 8 9

10 11 12

Page 3: Cantilever Racking assembly - BiGDUG Shelving Ltd · Cantilever Racking Information If in doubt, contact the supplier Wear appropriate clothing, protective gloves and footwear are

Installation Instructions - Cantilever RackingSlowly lift with a forklift from the top crossmember. Never lift more than one starter bay and one extension bay built at once

Add shims asrequired to level, drill and locate floor anchors(do not tighten yet)

To add an extension bay to an existingrack, start by aligning the upright close to the rack on top of bearers that allow you to access the underside of the upright

Fit the arms and feet as per assembly instructions 2-8

Unbolt the lowest crossbrace and add the extension crossbrace to the other side of the upright

3 CL: 04/12

With a man watching each side,position the racking

Note: Illustrations not to scale

Lift the upright using either a strap around the top arm or by fitting an extra arm on the rear and lifting as close as possible to the upright

Torque all bolts to the relevant settings Fixing information

Once the run is complete check the alignmentand level of the complete run, adding shims when required before tightening all floor anchors

Adding an Extension Bay - Cantilever Racking

With the forklift in place, attach the remaining crossbraces by unbolting the adjacent brace and joining the two side by side

WHENWORKING AT

HEIGHTUSE A SAFEWORKING

METHOD AND TAKE ALLRELEVANT

PRECAUTIONS

Recommended Torque Details

Bracing Fixings M12 Fixings 98nm

Arm Fixings M12 Fixings 98nm M16 Fixings 244nm

NB Washers to be fitted behind nuts at each location

Floor FixingsRefer to manufacturers

detailed instructions(found in fixing box)

13 14 15

16 17 18

19 20 21

22 23 24

Page 4: Cantilever Racking assembly - BiGDUG Shelving Ltd · Cantilever Racking Information If in doubt, contact the supplier Wear appropriate clothing, protective gloves and footwear are

CL: 04/12

Installation - Double Sided Cantilever RackingFollow instructions 1- 15

Once the racking is secured in the vertical position, starting at the top and working down fit the arms

Fit 6 bolts per foot with the nuts and washers on the inside of the frame

Torque all bolts to the relevant settings Fixing information

25 26 27

4 Note: Illustrations not to scale

Add shims asrequired to level,drill and locatefloor anchors

Only once the run is complete tighten all floor anchors to the manufacturer’s instructions (found in fixing box)

Note: Illustrations not to scale

The information contained in this leaflet was accepted as correct at the date of publication. However, themanufacturer reserves the right to make any necessary changes, in line with product development and improvement. Although all reasonable care has been taken to make it as complete and accurate as possible,no liability can be accepted for anyinaccuracies or omissions.

31 32 33

WHENWORKING AT

HEIGHTUSE A SAFEWORKING

METHOD AND TAKE ALLRELEVANT

PRECAUTIONS

Recommended Torque Details

Bracing Fixings M12 Fixings 98nm

Arm Fixings M12 Fixings 98nm M16 Fixings 244nm

NB Washers to be fitted behind nuts at each location

Floor FixingsRefer to manufacturers

detailed instructions(found in fixing box)

28 29 30