IMPORTANT!• Left hand window fittings instruction shown. Same procedure to be followed for right hand window as mirror image.• Read instructions carefully before installation.• It is strongly recommended that installation is conducted by an authorised dealer.• This product must be installed exactly as specified in these instructions. Failure to do so may result in improper fit and/or retention.• Recommend installation by 2 people.

RECOMMENDED TOOL LIST - (Not Supplied in Kit)

• Cordless / Power Drill with variable torque settings• Ø3mm Drill Bit• 1/4” Hex Head Tech-Bit• Allen Keys

• Masking Tape• Flat Blade Medium Screwdriver• Adjustable Spanner• 13mm Socket and Spanners• Adjustable Spanner• Loctite 243

Clean Canopy with a milddetergent and water solution.

Do not use abrasivecleaners or solvents.Care Instructions:

CP0052

Page 1 of 725/07/11

Installation Time: Approx. 30 Minutes

CanopySide Lift-Up Window Replacement Instructions

PLEASE NOTE: CANOPY SIDE LIFT-UP WINDOW IS SUPPLIED WITH-OUT LOCKS.- YOU CAN RE-FIT PREVIOUS (NON-DAMAGED) LOCKS TO THE NEW WINDOW.

- YOU CAN ORDER A NEW SET OF LOCKS AS A PAIR - FOR SIDE WINDOW GAS STRUTS THOSE CAN BE ORDERED SEPARATELY

PARTS CHECK SHEET CANOPY SIDE LIFT-UP WINDOW REPLACEMENTS

PARTS IN MAIN CARTON

PARTS IN HARDWARE KIT

LIFT-UP Windowwith Gas StrutsQty - 1

LIFT-UP Window Clamp FrameQty - 1

Hardware KitQty - 1

(SCRW0812)8-Gauge x 1/2”Hex Head ScrewsQty - 24

(MISC1876-2)CordQty - 2

Fitting Instruction(FIT-CP0052)Qty - 1

FittingInstruction

PARTS IN SIDE WINDOW LOCK (PROVIDED FOR CLARITY ONLY , TO BE PURCHASED SEPERATELY IF REQUIRED)

Lock & HandleAssemblyQty - 2

Rubber SealWasherQty - 2

Rubber FlatWasherQty - 2

Platic WasherQty - 2

Lock NutQty - 2

Lock Cam withGrub ScrewQty - 2

Lock KeysQty - 2

Page 2 of 725/07/11

CP0052

ALL INTERIOR VIEWS ARE SECTIONAL FOR CLARITY

1.

2.

3.

Diagram: 3 - REMOVE LIFT-UP WINDOW CLAMP FRAME

Diagram: 2 - APPLY TAPE & REMOVE ROOF BOW SCREWS

Diagram: 1 - CLEAN & CLEAR WORK AREA

Ensure that any broken glass is removedfrom the window frame & canopy interior.Ensure work area has been made safe.(ref. diagram1).CAUTION: Use caution when workingnear broken edges.Use a vacuum cleaner to removebroken glass.

From the inside of the canopy, removeand discard the twenty (20) 8-gauge hexhead screws on the perimeter of thelift-up window clamp frame.Remove and discard the lift-up windowclamp frame. (ref. diagram3).

DO NOT CLEANGLASS WINDOW PANELS

REMOVE8-GAUGE HEX HEAD SCREWS

ROOF BOW BRACKET ONLIFT-UP WINDOW SIDE ONLY

APPLYMASKING TAPE

2

1/4”

1/4”

SIDE VIEW OF CLAMP FRAME

1

CP0052

Page 3 of 725/07/11

Apply masking tape to canopy roof androof bow on both sides as shown.(Note the position of the roof bow bracketin relation to its attachment to the windowframe for reference to reattach to the newwindow frame.)Remove and retain the two (2) 8-gaugehex head screws from the roof bowbracket attached to the sliding windowonly as shown. (ref. diagram2).

5.

6.

Diagram: 6 - CLEAN & CLEAR WINDOW OPENING

Diagram: 5 - REMOVE LIFT-UP WINDOW

From outside the vehicle, remove anddiscard the lift-up window.To do this, ensure the window is open.Next, push window forward and pull from each rear corner in order as shown, untill the lift-up window pops out of the window opening.Now that the lift-up window has beenremoved, ensure that the window opening,canopy interior & work area is re-cleanedas more glass may have been introducedto the area of operation.(ref. diagram5).

Check that the window opening is clean& clear of any material that may affectthe placement of the new window.(ref. diagram6).

FRONT OF VEHICLE

ENSUREWINDOW OPENING IS CLEAR

2

32

3

4

5

1

OPENWINDOW

1PULL

WINDOW FROMREAR CORNERS

54 PULLWINDOW FROM

FRONT CORNERS

CP0052

Page 4 of 725/07/11

4.

Diagram: 4 - REMOVE AND RETAIN GAS STRUTS

Open the side lift-up window and remove thetwo (2) gas struts. To do this you will need aflat screwdriver. On the narrow end of the gasstrut fitted to the ball next to the lock, lift themetal clip with a screwdriver. This will allowyou to pull away the strut from the strut ball.On the wide end of the strut attached to thewindow frame, you will need to remove and retain the plastic cap with a screwdriver, thanyou can pull the strut from the strut ball.Please retain all the struts and plastic caps.Repeat for the other end of the window.(ref. diagram4).

2

PULL THE METAL CLIP WITH SCREWDRIVER

1

FIRST REMOVE THE PLASTICCLIP THAN PULL THE STRUT

FROM THE STRUT BALL

TO REMOVE:

7.

Diagram: 7 - INSTALL TWO (2) CORD LENGTHS

Install the two (2) (MISC1876-2) cord lengths into position as shown.Note: The cord is positioned intothe extrusion channel on the undersideof the window. (ref. diagram7).

8.

9.

Diagram: 9 - INSTALL LIFT-UP WINDOW CLAMP FRAME

Diagram: 8 - INSTALL LIFT-UP WINDOW

Install the lift-up window by Lift-Up thefront into position & ensure it is pushedfully forward and is resting neatly insidethe window opening, then push the rearlower corner into place, followed by therear upper corner.Then position the window centrally in themoulded window recess of the canopy.One person needs to continue to holdthe window in position. (ref. diagram8).

From inside the canopy, position thelift-up window clamp frame (supplied)over the back of the lift-up window.Fasten the lift-up window clamp frameinto position with the twenty (20) 8-gaugehex head screws (supplied).IMPORTANT: Secure the four corners first,then work towards the middle of each edgein order as shown. (ref. diagram9).

SLIDEFRONT OF WINDOW

INTO POSITIONPUSH

REAR LOWER CORNERINTO PLACE

PUSHREAR UPPER CORNER

INTO PLACE

INSTALLCLAMP FRAME OVER

LIFT-UP WINDOW1/4”

1

26

7

89

3

4 5

SECURE CLAMP FRAME WITH(20) 8-GAUGE HEX HEAD SCREWS

12

3

1 2

3

CP0052

Page 5 of 725/07/11

FITTWO CORD LENGTHS

CORD POSITION

10.

Diagram: 10 - RE-SECURE THE ROOF BOW

Position the roof-bow so it is parallel to thefront of the canopy.Using the bracket holes on the roof bowas a drill guide, drill two (2) Ø3mm holes to a depth of 5mm, into the lift-up window frame as shown.Secure the roof-bow to the lift-up windowreusing two (2) 8-gauge hex head screwsas shown.Remove all masking tape from roof bow.(ref. diagram10).

1/4”5mmØ3mm

FIT8-GAUGE HEX HEAD SCREWS

2DRILL(2) Ø3mm holes

1

LOOSEN GRUB SCREWREMOVE LOCK CAM

11.

12.

Diagram: 12 - ORIENT AND FIT LOCKS TO WINDOW

Diagram: 11 - (OPTIONAL) REMOVAL OF (NON-DAMAGED) LOCKS

If the locks are not damaged and you aregoing to re-use them you will need toremove them as follows, on the inside of the window loosen grub screw. Remove and retain the lock cam, then the lock nut and plastic washer.From the outside of the window, removeand retain the lock & handle assemblyand the rubber seal washer.Check new window that there is a rubberseal between the metal bracket and theglass. If there is not then you will need toremove it from the window being replaced,by loosening the hex nut and removing therubber washer between the metal bracketand the glass. (ref. diagram11).

If there is no rubber seal between theglass and the metal bracket then loosenthe hex nut and fit the rubber washerbetween the metal bracket and the glassaligning the holes, then tighten the hex nutto 7Nm. From the outside of the window, fit the lock & handle assembly and the rubberseal washer into the window ensuring it isoriented with the handle horizontal andthe two (2) flats on the barrel are top andbottom and the short arm of the handle ison your right hand side. From inside thecanopy fit the plastic washer then the locknut and tighten to 7Nm. Check lock orientation from outside the canopy, handle should be horizontal and should rotate clockwise to orient the handle vertically as shown. Turn handle anti-clockwise so it ishorizontal for the fitment of the cam.(ref. diagram12).

2

34

54

1

12

REMOVE LOCK NUT &PLASTIC WASHER

34

FIT PLASTICWASHER

FITLOCK NUT

4

5TIGHTENHEX NUT TO 7Nm

6

REMOVE LOCK &HANDLE ASSY AND

RUBBER SEAL WASHER

5

LOOSEN HEX NUT6

REMOVERUBBER WASHER

7

FIT LOCK & HANDLE ASSYAND RUBBER SEAL WASHER

3

FIT RUBBERWASHER (IF REQUIRED

BEHIND BRACKET)

1

1

7

ORIENT LOCK &HANDLE ASSY

3

HANDLE ISHORIZONTAL

HANDLE ROTATES90° CLOCKWISE

FLATS TOP& BOTTOM

SHORT ARMOF HANDLEIS ON RHS

CP0052

Page 6 of 725/07/11

OPEN & CLOSELIFT-UP WINDOW

13.

Diagram: 13 - ORIENT AND FIT LOCK CAM

Open the window to fit the lock cam.Fit the lock cam, ensuring the smoothrounded surface faces the window and theleg points down on the window as shown.Apply Loctite 243 to the grub screw and tighten it.Turn the handle clockwise 90° and closethe window, then rotate the handle 90°anti-clockwise to lock the window.Repeat Steps 12 & 13 for the other end ofthe window. Check locks function correctlyand glass seals to the window rubber.If locks are too stiff readjust the positionof the lock cam arm. (ref. diagram13).

15.

Diagram: 15 - CHECK WINDOW OPERATION

Check the functional operation of thewindow that has just been replaced.Do a water test to detrmine there areno leaks with a hose. Sealing of the glassagainst the window sealing rubber can be done by tuning the position of the lockcams on the locks along the position ofthe lock cam shaft. (ref. diagram15).

1CHECK

LOCK OPERATIONTURN HANDLE CLOCK-WISE

TO OPEN (UN-LOCK)

2

OPENWINDOW

1

ORIENT & FITCAM LOCK

2

TIGHTENGRUB SCREW

APPLY LOCTITE 243

3

CHECKLOCK OPERATIONTO OPEN & CLOSE

4

CP0052

Page 7 of 725/07/11

14.

Diagram: 14 - CONNECT GAS STRUTS

With the window open, attach the retainedgas struts. Remove the plastic clip from the head of thewide end of the gas strut. Push the strut headonto the strut ball till it cliks in and than pushthe round clip into the slots.Fit the narrow end of the strut into the strutball located at the bottom of window nextto the lock. The strut head should be pushedin till it clicks.IMPORTANT: Wide cylinder end should beattached to the top window frame strutbracket. Fit narrow rod end to the strutbracket at the bottom of the window nextto the lock as shown. Repeat for theother end of the window. (ref. diagram14).

2 MOUNT NARROW END OFGAS STRUT TO BOTTOM OF DOOR

1 ENSURE WIDE ENDOF GAS STRUT ISMOUNTED TO TOP

OF WINDOW FRAME