calio si – first and only circulator designed and produced ... · ksb offers you a unique...
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Our technology. Your success.Pumps n Valves n Service
Calio SI – First and only circulator designed and produced in Turkey
KSB offers you a unique full-range programme for heating, venti-lation and air-conditioning. Our range comprises pumps, valves, auto-mation solutions, drives and actuators. From our perfectly matched high-efficiency components we will select the right solution for your requirements – and offer you all the services you may need.
Best technology, best price/performance ratio – Get to know Calio SI, our unique
high-efficiency circulator, developed in close cooperation with OEMs as a perfect
match for your requirements. KSB is the first and only manufacturer to produce a
high-efficiency circulator in Turkey for the Turkish market.
You will not only benefit from this established high-quality KSB pump but also from
an exclusive price advantage – saving all customs duties and import taxes. Trust in a
reliable partner and a powerful product: the only stand-alone OEM high-efficiency
circulator designed and produced in Turkey.
Made in Turkey: Save costs with Calio SI and KSB
02 Introduction
Applications:
Heating and air-conditioning systems, industrial plants:
■n One-pipe and two-pipe systems
■n Underfloor heating systems
■n Boiler or primary circuits
■n Storage tank circuits
■n Solar power systems
■n Heat pumps
■n Kit systems
Technical data
Flow rate Up to 3.6 m3/h
Head Up to 7.5 m
Fluid temperature 0 to +110 °C
Ambient temperature in the boiler 0 to +70 °C
Operating pressure Up to 10 bar
Sound pressure level < 45 dB
Pipe connections R 1/2, R1
113,7
98
G1"
130
137,8
104
03
Experience the best in flexibility – Calio SI has three different modes of operation: automatic mode with constant-pressure or proportional-pressure control, open-loop control with manual setpoint input, and closed-loop control with PWM.
Three pump variants, one benefit: maximum flexibility
Size Motor Length (mm) EEI <
Calio SI HMI/Dual/EcoMatch 15-50-130 33 W 130 0.20
Calio SI HMI/Dual/EcoMatch 15-70-130 52 W 130 0.20
Calio SI HMI/Dual/EcoMatch 25-50-130 33 W 130 0.20
Calio SI HMI/Dual/EcoMatch 25-50-180 33 W 180 0.20
Calio SI HMI/Dual/EcoMatch 25-70-130 52 W 130 0.20
Calio SI HMI/Dual/EcoMatch 25-70-180 52 W 180 0.20
Pump sizes at a glance
As a pump which has been designed precisely for your needs,
Calio SI meets all requirements of HVAC applications. Depending
on the mode of operation, KSB’s stand-alone high-efficiency
circulators come with different control options. They can be
controlled via an easily accessible control panel or via a PWM
signal. This selection ensures that the product is easy to operate
and suited to a large range of applications.
Calio SI can be installed in pre-assembled pump groups as well as on the supply side of heating systems.
04 Flexibility
Overview of pump variants with different control options
Pump Control options Characteristics Modes of operation
Calio SI HMI Control panel
The reliable solution with manual control settings:
n■■■■■■■The pump is controlled via buttons and LEDs on the control panel.
n■■■■■■■4 proportional-pressure control curvesn■■■■■■■4 constant-pressure control curvesn■■■■■■■5 constant curvesn■■■■■■■Automatic proportional-pressure
controln■■■■■■■Automatic constant-pressure controln■■■■■■■External control mode with 0-10 V
Calio SI Dual PWM and control panel
This flexible solution unites two control concepts:
n■■■■■■■Pump is controlled by PWM or via buttons and LEDs on the control panel.
n■■■■■■■PWM return signal for power input, alarm messages and operating status.
n■■■■■■■
External control mode with PWM signal or 0-10 V
Calio SI EcoMatch PWM and control panel
The smart solution with EcoMatch function for automatic, energy-efficient operation:
n■■■■■■■ Pump is controlled by PWM or via buttons and LEDs on the control panel.
n■■■■■■■EcoMatch automatically determines the optimum characteristic curve.
n■■■■■■■4 proportional-pressure control curvesn■■■■■■■4 constant-pressure control curvesn■■■■■■■5 constant curvesn■■■■■■■Automatic proportional-pressure
controln■■■■■■■Automatic constant-pressure controln■■■■■■■Automatic adaptation with
proportional-pressure controln■■■■■■■Automatic adaptation with
constant-pressure controln■■■■■■■External control mode with PWM
signal or 0-10 V
Automatic functions:
■n Continuous output adjustment depending on the
mode of operation
■n Soft start
■n Full motor protection with integrated trip electronics
■n Automatic rotor deblocking system
All Calio SI pump variants are designed with automatic and manual functions for a flexible and dependable
pump operation.
Manual functions:
■n Setting the mode of operation
■n Setting the differential pressure setpoint
■n Setting the level (open-loop control)
■n Vent plug
■n Deblocking the rotor
05
Reliable. Efficient. User-friendly. Calio SI is bound to impress
Cost-efficient:■n Made in Turkey: no customs duties and import taxes
■n Maximum savings of operating costs by high-efficiency
technology combined with speed control
■n Equipped with a 3-phase stator winding with
aluminium wire
Easy to operate:■n 0 to 10 V input to realise a closed-loop control operating
mode as standard feature
■n Easy to integrate in Building Management Systems (BMS)
■n Plug & pump: easy to install and operate
■n Control panel with two pushbuttons: move up and
down to select the mode of operation
■n One connector for all external control modes
■n Several pump control options (control panel, PWM,
0-10 V, EcoMatch function)
■n Automatic rotor deblocking system
■n Designed with a soft start function
■n Error messages with PWM (standard return signal)
■n Low noise due to 6-pole rotor and optimised minimum
cogging torque
Economical:■n High-efficiency wet rotor motor: EEI < 0.2
■n Future-proof by maximum energy efficiency, exceeding
the requirements of energy efficiency regulations such
as ErP 2015
■n Motor efficiency higher than 80 %
■n Maintenance-free
06 Benefits
Being a reliable full-range supplier, KSB is very familiar with the challenges of HVAC applications.
We continuously optimise our products for even better solutions. Calio SI is not only easy to use, it
also combines maximum efficiency with top reliability and flexibility. Matched to your requirements,
designed for top results: with many decisive benefits for you.
Flexible:■n Broad product range: different pressures and threaded
connections
■n 4 constant-pressure curves and 4 proportional-
pressure curves
■n Fast supply
■n EcoMatch function for Calio SI EcoMatch: automatic
adaptation to system for energy-efficient operation
Space-saving:■n Minimal footprint with electronics, pump and motor
forming one assembly
Reliable:■n Use of ferrite magnets to avoid magnetite problems
■n Increased corrosion protection through totally
enclosed rotor
■n Full motor protection with integrated trip electronics
■n Glandless pump: no shaft sealing and low friction torque
■n Electric, sensorless, speed-controlled motor, variable
speed 2000-4000 rpm
■n Self-cooling rotor assembly
■n Long service life thanks to ceramic bearings
■n High availability due to manual and integrated
protective functions
07
KSB AktiengesellschaftJohann-Klein-Strasse 967227 Frankenthal (Germany) www.ksb.com
Technology that makes its mark
Your local KSB representative:
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